Triaxial eccentric straight seam welding auxiliary device

Abstract

The utility model discloses a three-axis eccentric straight seam welding auxiliary device which comprises a base plate, two stations are arranged on the base plate, each station is provided with a clamping and positioning mechanism, each clamping and positioning mechanism comprises a material placing table, a transverse clamping assembly and a vertical clamping assembly, the material placing table is used for placing a pipe to be welded, the interior of the material placing table is hollow, and the transverse clamping assembly and the vertical clamping assembly are arranged on the base plate. A limiting block is arranged on the discharging table, an eccentric air outlet is formed in the upper surface of the discharging table and located on one side of the central axis of the discharging table, and the discharging table is connected with an external air source through an air pipe. The fixture is convenient to clamp, improves the assembly efficiency, can be suitable for products with different sizes, improves the welding quality, and ensures the welding quality.

Description

Technical Field

[0001] This utility model relates to a welding device, specifically a three-axis eccentric straight seam welding device. Background Technology

[0002] Currently, the welding of straight seam pipes is mainly done manually, primarily using arc welding and handheld laser welding. Laser platform welding with fixtures is less common. Manual welding is labor-intensive, slow, inefficient, and lacks precision. While other existing straight seam pipe welding equipment improves precision and speed compared to manual welding, most laser devices are complex, cumbersome to assemble, and require tedious daily maintenance and subsequent inspection. Furthermore, most are either openwork or large-scale, unsuitable for smaller products, and have limited weldable dimensions, failing to meet the welding needs of various product types. Summary of the Invention

[0003] To address the aforementioned technical problems, this invention provides a triaxial eccentric straight seam welding auxiliary device.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A three-axis eccentric straight seam welding auxiliary device includes a base plate with two workstations on the base plate. Each workstation is equipped with a clamping and positioning mechanism. The clamping and positioning mechanism includes a feeding platform, a horizontal clamping assembly, and a vertical clamping assembly. The feeding platform is used to place the pipe to be welded. The feeding platform is hollow inside and is equipped with a limiting block. An eccentric air outlet is provided on the upper surface of the feeding platform. The eccentric air outlet is located on one side of the central axis of the feeding platform. The feeding platform is connected to an external air source through an air pipe.

[0006] As a further improvement, the limiting block is provided with a slot, which is directly opposite the eccentric air outlet.

[0007] As a further improvement, the slot opening is designed as an inclined surface.

[0008] As a further improvement, a pad is laid on the feeding platform, and the pad has a groove, which is directly opposite the eccentric air hole.

[0009] As a further improvement, the feeding platform is mounted on the feeding support frame, and the bottom surface of the feeding support frame is mounted on the base plate.

[0010] As a further improvement, the lateral clamping assembly includes a lateral cylinder, a clamping support frame, and a lateral top block. The bottom surface of the clamping support frame is mounted on the base plate, the lateral cylinder is mounted on the clamping support frame, and the lateral top block is connected to the piston of the lateral cylinder.

[0011] As a further improvement, two vertical clamping assemblies are provided, one mounted on the feeding support frame and the other mounted on the clamping support frame. The vertical clamping assembly includes a vertical cylinder and a vertical top plate. The piston of the vertical cylinder is connected to the vertical top plate, which is located above the feeding platform.

[0012] As a further improvement, a material feeding box is provided between the two workstations.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects:

[0014] The eccentric air vent on the feeding platform allows for welding of straight seam pipes of varying sizes, significantly improving adaptability. Furthermore, the platform features a protective gas blowing function, further enhancing welding quality. Suitable for platform welding, its compact design reduces manual labor intensity, optimizes structure, and facilitates easy operation, thus lowering investment costs. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a three-dimensional structural diagram of the feeding platform in this utility model. Detailed Implementation

[0017] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0018] In the description of this invention, it should be understood that if terms such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, they are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0019] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. They can refer to a mechanical connection or an electrical connection. They can refer to a direct connection or an indirect connection through an intermediate medium, and they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this invention can be understood according to the specific circumstances.

[0020] like Figure 1 and 2 As shown, a triaxial eccentric straight seam welding auxiliary device includes a base plate 1 with two workstations on the base plate 1. Each workstation is equipped with a clamping and positioning mechanism, which includes a feeding platform 8, a horizontal clamping assembly, and a vertical clamping assembly. The feeding platform 8 is used to place the pipe to be welded. The feeding platform 8 is hollow inside and has a limiting block 9. The upper surface of the feeding platform 8 has an eccentric vent hole 10 located on one side of the central axis of the feeding platform 8. The feeding platform 8 is connected to an external air source through an air pipe. The main function is to use a protective gas, such as an inert gas, which is discharged from the eccentric vent hole during the welding process, providing protection and increasing the gloss of the product.

[0021] The limiting block 9 is provided with a slot 11, which is directly opposite the eccentric air outlet 10. The eccentric air outlet 10 is elongated and extends along the axial direction of the feeding platform 8. The opening of the slot is inclined to facilitate the placement and limiting of the pipe.

[0022] The limiting block 9 can be locked to the feeding table 8 with screws. The pipe is placed in the slot and is pushed against it, which plays a limiting role.

[0023] In addition, a gasket 12 is laid on the feeding platform 8, and the gasket 12 has a groove 13, which is directly opposite the eccentric air hole 10. The thickness of the gasket can be selected. By installing the gasket, the height of the feeding platform is increased, thereby accommodating pipes of different specifications and sizes and improving the applicability to the product.

[0024] The feeding platform 8 is installed on the feeding support frame 7, and the bottom surface of the feeding support frame 7 is installed on the base plate 1.

[0025] The transverse clamping assembly includes a transverse cylinder 3, a clamping support frame 2, and a transverse top block 4. The bottom surface of the clamping support frame 2 is mounted on the base plate 1, the transverse cylinder 3 is mounted on the clamping support frame 2, and the transverse top block 4 is connected to the piston of the transverse cylinder 3. The transverse cylinder 3 drives the transverse top block 4 to move towards the discharge platform 8, thereby clamping the pipe in the horizontal direction.

[0026] Two vertical clamping assemblies are provided, one mounted on the feeding support frame 7 and the other on the clamping support frame 2. The vertical clamping assembly includes a vertical cylinder 6 and a vertical top plate 5. The piston of the vertical cylinder 6 is connected to the vertical top plate 5, which is located above the feeding platform. The vertical cylinder drives the vertical top plate to move downward, clamping the pipe from top to bottom.

[0027] By manually placing the pipes on the feeding platform and adjusting their position, the direction of the feeding platform is perpendicular to the direction of movement of the horizontal top block. Combined with the vertical top block, this forms a three-axis direction, achieving effective fastening.

[0028] In addition, a material box 14 is provided between the two workstations to facilitate the placement of pipes.

[0029] During operation, place the product to be welded on the feeding platform, hold the limit block in place, and press the start button. The vertical cylinder presses down, causing the vertical top block to press down on the product, while the horizontal cylinder drives the horizontal top block to clamp the product, completing the clamping and positioning of the product. Welding begins, and after welding is complete, the product is removed. The eccentric air outlet on the feeding platform is used to blow protective gas. During welding, the protective gas is turned on to increase the gloss of the product. Gaskets of different thicknesses are provided for pipes of different sizes; different thickness gaskets are used when welding different products.

[0030] It should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. However, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A triaxial eccentric straight seam welding auxiliary device, comprising a base plate, characterized in that, The base plate has two workstations, each equipped with a clamping and positioning mechanism. The clamping and positioning mechanism includes a feeding platform, a horizontal clamping component, and a vertical clamping component. The feeding platform is used to place the pipe to be welded. The feeding platform is hollow inside and has a limit block. An eccentric air outlet is provided on the upper surface of the feeding platform. The eccentric air outlet is located on one side of the central axis of the feeding platform. The feeding platform is connected to an external air source through an air pipe.

2. The triaxial eccentric straight seam welding auxiliary device according to claim 1, characterized in that, The limiting block is provided with a slot, which is directly opposite the eccentric air outlet.

3. The triaxial eccentric straight seam welding auxiliary device according to claim 2, characterized in that, The slot opening is designed with an inclined surface.

4. The triaxial eccentric straight seam welding auxiliary device according to claim 1, characterized in that, The feeding platform is covered with a pad, and the pad has grooves that are directly opposite the eccentric air holes.

5. The triaxial eccentric straight seam welding auxiliary device according to claim 1, characterized in that, The feeding platform is mounted on the feeding support frame, and the bottom surface of the feeding support frame is mounted on the base plate.

6. The triaxial eccentric straight seam welding auxiliary device according to claim 5, characterized in that, The lateral clamping assembly includes a lateral cylinder, a clamping support frame, and a lateral top block. The bottom surface of the clamping support frame is mounted on the base plate, the lateral cylinder is mounted on the clamping support frame, and the lateral top block is connected to the piston of the lateral cylinder.

7. The triaxial eccentric straight seam welding auxiliary device according to claim 6, characterized in that, Two vertical clamping assemblies are provided, one installed on the feeding support frame and the other installed on the clamping support frame. The vertical clamping assembly includes a vertical cylinder and a vertical top plate. The piston of the vertical cylinder is connected to the vertical top plate, which is located above the feeding platform.

8. The triaxial eccentric straight seam welding auxiliary device according to claim 1, characterized in that, A material loading box is provided between the two workstations.

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