Mechanism for installing tile pad screws step by step
By designing an automated device for feeding, transferring, and fastening mechanisms, the problem of low efficiency in manual installation of tile washer screws was solved, enabling assembly line-style precision installation and improving installation efficiency and accuracy.
Patent Information
- Application Number
- CN202423192795.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The installation process of the tile washer screws relies on manual operation, which results in low efficiency and makes it impossible to achieve precise assembly line installation.
Design an automated device that includes a feeding mechanism, a transferring mechanism, and a fastening mechanism. The device uses a clamping head and a push cylinder to achieve precise delivery and fastening of the bearing pad screws, and utilizes a drive motor and a fastening head to achieve assembly line installation.
It enables streamlined and precise installation of the washer screws, improving installation efficiency and accuracy while reducing the tedium of manual operation and installation errors.
Smart Images

Figure CN223544590U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tile washer screw processing technology, and in particular to a mechanism for step-by-step installation of tile washer screws. Background Technology
[0002] A washer screw is a type of screw that mainly serves to tighten and fix the product, ensuring its secure use.
[0003] When installing tile washers and screws, because they are connected by threads and need to be rotated, they are usually installed manually using hand tools. However, the excessive repetitive installation actions make the installation process too tedious, and the repetitive installation actions are far less efficient than those using mechanical equipment. Furthermore, manual installation cannot achieve the precise, assembly-line style of installation, which affects the accuracy of the installation.
[0004] Therefore, we provide a mechanism for the step-by-step installation of the pad screws. Utility Model Content
[0005] The purpose of this invention is to address the aforementioned technical problems by providing a mechanism for the step-by-step installation of tile washer screws, achieving a precise, assembly-line installation effect.
[0006] In view of this, the present invention provides a mechanism for the step-by-step installation of tile pad screws, including a feeding mechanism, a transferring mechanism, and a fastening mechanism.
[0007] The feeding mechanism includes a feeding hopper, a feeding channel, and a diversion channel. The feeding channel is installed at the discharge port of the feeding hopper, and the diversion channel is installed on both sides of the feeding channel. The feeding channel and the diversion channel are connected at their midpoints.
[0008] The material transfer mechanism includes a push cylinder, a rotating plate, a clamping head, and a rotating auxiliary plate. The lower surfaces of the rotating plate and the rotating auxiliary plate are both connected to clamping heads, and the connection methods of the rotating plate and the rotating auxiliary plate are the same. The clamping heads are installed on opposite sides of the rotating plate, and at least two clamping heads are provided on each side. The push cylinder is provided below each clamping head.
[0009] The fastening mechanism includes a drive motor and a fastening head. The fastening head is installed at the output end of the drive motor, and the fastening head and the drive motor form a group, and the two groups of drive motors and the fastening head operate simultaneously.
[0010] Preferably, the feeding mechanism further includes positioning grooves, which are disposed through the flow channel, and there are at least four positioning grooves, which are paired and located at the same vertical position as the clamping head.
[0011] Preferably, each of the positioning slots is provided with a pushing cylinder below it, and the output end of the pushing cylinder is inserted into the positioning slot, and the positioning slot, the clamping head, and the output end of the pushing cylinder are located in the same vertical position.
[0012] Preferably, the material transfer mechanism further includes a positioning plate, and the upper end of the rotating plate and the rotating auxiliary plate are both provided with positioning plates. The clamping head, the rotating plate and the rotating auxiliary plate are all provided with guide holes, and the guide holes and the clamping head are located in the same vertical position.
[0013] Preferably, the material transfer mechanism further includes a rotary motor for rotational support, the rotary plate is mounted on the output end of the rotary motor, and the output end of the rotary motor is mounted at the midpoint of the rotary plate.
[0014] Preferably, the overall length of the rotating plate is less than the overall length of the rotating auxiliary plate, and the rotating auxiliary plate and the rotating plate are used for the installation of screws at adjacent positions on the product.
[0015] Preferably, the fastening head is simultaneously inserted into the positioning plate, the rotating plate, and the clamping head through a guide hole, and the guide hole is located above the product mounting hole.
[0016] Compared with the prior art, this utility model provides a mechanism for the step-by-step installation of bearing pad screws, which has the following beneficial effects:
[0017] 1. In this utility model, under the guidance of the feeding mechanism, the tile pad screw is moved into the material transfer mechanism on both sides. Then, under the moving support of the material transfer mechanism, the tile pad screw is moved to the bottom of the fastening mechanism. Under the limit of the guide component on the material transfer mechanism, the tile pad screw is accurately installed on the product, thereby achieving the effect of assembly line-style step-by-step assembly of the product.
[0018] 2. In this utility model, the fastening head is driven by the drive motor to fasten the tile pad screws to the product. At the same time, the clamping head on the other side of the rotating plate clamps the next set of tile pad screws. After the previous set of tile pad screws is installed, the rotating plate is controlled to rotate, so that the next set of tile pad screws moves to the installation position, achieving the effect of using two workstations in combination on the rotating plate.
[0019] 3. This utility model, by setting the rotating auxiliary plate and the rotating plate to have different lengths, can provide installation at different positions under the same operating mode, so that the combination of the rotating plate and the rotating auxiliary plate can be used to install and process different positions on the product separately.
[0020] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description
[0021] Figure 1 This is a top view schematic diagram of the overall structure of a mechanism for step-by-step installation of tile washer screws proposed in this utility model;
[0022] Figure 2 This is an enlarged schematic diagram of section B of a mechanism for step-by-step installation of tile washer screws proposed in this utility model.
[0023] Figure 3 This is an enlarged schematic diagram of point A of the mechanism for step-by-step installation of the tile washer screw proposed in this utility model;
[0024] Figure 4 This utility model presents a schematic diagram of the material transfer mechanism drive method for a step-by-step installation mechanism for tile pad screws.
[0025] Figure 5 This is a schematic diagram of the rotating support component structure of a mechanism for step-by-step installation of tile pad screws proposed in this utility model.
[0026] In the diagram: 1. Feeding hopper; 2. Feeding channel; 3. Diversion channel; 301. Positioning groove; 4. Push cylinder; 5. Rotating plate; 501. Clamping head; 502. Positioning plate; 6. Drive motor; 601. Fastening head; 7. Rotating auxiliary plate; 8. Rotating motor. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0028] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0029] Example 1: A mechanism for step-by-step installation of bearing pad screws, such as... Figures 1-5 As shown, it includes a feeding mechanism, a transferring mechanism, and a fastening mechanism.
[0030] The feeding mechanism includes a feeding hopper 1, a feeding channel 2, and a diversion channel 3. The feeding channel 2 is installed at the discharge port of the feeding hopper 1, and the diversion channel 3 is installed on both sides of the feeding channel 2, with the feeding channel 2 and the diversion channel 3 connected at the midpoint.
[0031] The material transfer mechanism includes a push cylinder 4, a rotating plate 5, a clamping head 501, and a rotating auxiliary plate 7. The lower surfaces of the rotating plate 5 and the rotating auxiliary plate 7 are both connected to the clamping head 501, and the connection method of the rotating plate 5 and the rotating auxiliary plate 7 is the same. The clamping head 501 is installed on opposite sides of the rotating plate 5, and at least two clamping heads 501 are provided on each side. A push cylinder 4 is provided below each clamping head 501.
[0032] The fastening mechanism includes a drive motor 6 and a fastening head 601. The fastening head 601 is installed at the output end of the drive motor 6, and the fastening head 601 and the drive motor 6 form a group, and the two groups of drive motors 6 and fastening heads 601 operate simultaneously.
[0033] First, guided by the feeding mechanism, the bearing pad screws are moved into the two side transfer mechanisms. Then, supported by the transfer mechanism, the bearing pad screws are moved to below the fastening mechanism. Under the limiting position of the guide component on the transfer mechanism, the bearing pad screws are precisely installed on the product, thus achieving the effect of assembly line-style step-by-step assembly of the product. Specifically, guided by the flow of the feeding channel 2 and the diversion channel 3, the bearing pad screws can be moved to below the clamping head 501 respectively. Under the push of the two push cylinders 4, the two bearing pad screws are controlled to move into the clamping head 501. Under the limiting position of the rubber pad inside the clamping head 501, the bearing pad screws are limited and fixed. Then, by rotating the rotating plate 5, the tile pad screws are rotated to the position below the fastening head 601. Finally, driven by the drive motor 6, the fastening head 601 is run to fasten the tile pad screws to the product. At the same time, the clamping head 501 on the other side of the rotating plate 5 clamps the next set of tile pad screws. After the previous set of tile pad screws is installed, the rotating plate 5 is controlled to rotate, so that the next set of tile pad screws moves to the installation position, achieving the effect of using two workstations on the rotating plate 5 in combination. With the simultaneous operation of the rotating plate 5 and the rotating auxiliary plate 7, the effect of distributing and installing the tile pad screws on both sides of the product is achieved, ensuring the stability and accuracy of its assembly line installation.
[0034] like Figures 1-5 As shown, the feeding mechanism also includes a positioning groove 301, which is disposed through the diversion channel 3. There are at least four positioning grooves 301, and the four positioning grooves 301 are paired up. The positioning grooves 301 and the clamping head 501 are located in the same vertical position.
[0035] Each positioning slot 301 is equipped with a push cylinder 4 below it, and the output end of the push cylinder 4 is inserted into the positioning slot 301. The positioning slot 301, the clamping head 501, and the output end of the push cylinder 4 are located in the same vertical position.
[0036] First, under the positioning guide of the positioning groove 301, the accurate movement position of the bearing pad screw is ensured. Then, under the simultaneous drive of the two push cylinders 4 below, the bearing pad screw can be accurately moved into the clamping head 501, ensuring the positioning effect and improving the accuracy of its installation position.
[0037] like Figures 1-5 As shown, the material transfer mechanism also includes a positioning plate 502. The upper ends of the rotating plate 5 and the rotating auxiliary plate 7 are all provided with positioning plates 502. The clamping head 501, the rotating plate 5 and the rotating auxiliary plate 7 are all provided with guide holes, and the guide holes and the clamping head 501 are located in the same vertical position.
[0038] The guide hole provides precise guidance for the installation of the bearing washer screw, ensuring accurate and stable installation.
[0039] Example 2: A mechanism for step-by-step installation of bearing pad screws, such as... Figures 1-5 As shown, the material transfer mechanism also includes a rotary motor 8 for rotational support, a rotating plate 5 is mounted on the output end of the rotary motor 8, and the output end of the rotary motor 8 is mounted at the midpoint of the rotating plate 5.
[0040] Under the rotational support of the rotating motor 8, the rotating plate 5 is controlled to rotate, providing driving support for the position adjustment of the clamping heads 501 on both sides, ensuring the stability and accuracy of the movement adjustment of the driving components on both sides. At the same time, by setting the adjustment angle of the clamping heads 501 on both sides to 180 degrees, the driving stroke of the rotating motor 8 is made simple and efficient, improving the long-term stability of the device operation.
[0041] like Figures 1-5 As shown, the overall length of the rotating plate 5 is less than the overall length of the rotating auxiliary plate 7. The rotating auxiliary plate 7 and the rotating plate 5 are used for the installation of screws at adjacent positions on the product.
[0042] By setting the rotating auxiliary plate 7 and the rotating plate 5 to have different lengths, they can provide installation at different positions under the same operating mode. Thus, with the combination of the rotating plate 5 and the rotating auxiliary plate 7, different positions on the product can be installed and processed separately, improving the convenience and efficiency of the processing device.
[0043] like Figures 1-5 As shown, the fastening head 601 is simultaneously inserted into the positioning plate 502, the rotating plate 5, and the clamping head 501 through the guide hole, and the guide hole is located above the product mounting hole.
[0044] With the directional support of the guide hole, the angle of the fastening head 601 is kept stable during installation and fastening, thus improving the accuracy of its fastening.
[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A mechanism for step-by-step installation of tile washer screws, comprising a feeding mechanism, a transferring mechanism, and a fastening mechanism, characterized in that: The feeding mechanism includes a feeding hopper (1), a feeding channel (2), and a diversion channel (3). The feeding channel (2) is installed at the discharge port of the feeding hopper (1), and the diversion channel (3) is installed on both sides of the feeding channel (2). The feeding channel (2) is connected to the midpoint of the diversion channel (3). The material transfer mechanism includes a push cylinder (4), a rotating plate (5), a clamping head (501), and a rotating auxiliary plate (7). The lower surfaces of the rotating plate (5) and the rotating auxiliary plate (7) are both connected to clamping heads (501), and the connection methods of the rotating plate (5) and the rotating auxiliary plate (7) are the same. The clamping heads (501) are installed on opposite sides of the rotating plate (5), and at least two clamping heads (501) are provided on each side. The push cylinder (4) is provided below each clamping head (501). The fastening mechanism includes a drive motor (6) and a fastening head (601). The fastening head (601) is installed at the output end of the drive motor (6), and the fastening head (601) and the drive motor (6) form a group, and the two groups of drive motors (6) and the fastening head (601) operate simultaneously.
2. The mechanism for step-by-step installation of bearing pad screws according to claim 1, characterized in that, The feeding mechanism also includes a positioning groove (301), which is disposed through the flow channel (3). There are at least four positioning grooves (301), and the four positioning grooves (301) are paired. The positioning grooves (301) and the clamping head (501) are located in the same vertical position.
3. The mechanism for step-by-step installation of bearing pad screws according to claim 2, characterized in that, Each of the positioning slots (301) is provided with a pushing cylinder (4) below it, and the output end of the pushing cylinder (4) is inserted into the positioning slot (301), and the positioning slot (301), the clamping head (501), and the output end of the pushing cylinder (4) are located in the same vertical position.
4. The mechanism for step-by-step installation of bearing pad screws according to claim 2, characterized in that, The material transfer mechanism also includes a positioning plate (502). The upper ends of the rotating plate (5) and the rotating auxiliary plate (7) are all provided with positioning plates (502). The clamping head (501), the rotating plate (5), and the rotating auxiliary plate (7) are all provided with guide holes, and the guide holes are located in the same vertical position as the clamping head (501).
5. The mechanism for step-by-step installation of bearing pad screws according to claim 1, characterized in that, The material transfer mechanism also includes a rotating motor (8) for rotational support, the rotating plate (5) is installed at the output end of the rotating motor (8), and the output end of the rotating motor (8) is installed at the midpoint of the rotating plate (5).
6. The mechanism for step-by-step installation of bearing pad screws according to claim 1, characterized in that, The overall length of the rotating plate (5) is less than the overall length of the rotating auxiliary plate (7). The rotating auxiliary plate (7) and the rotating plate (5) are used for the installation of screws at adjacent positions on the product.
7. A mechanism for step-by-step installation of bearing pad screws according to claim 4, characterized in that, The fastening head (601) is simultaneously inserted into the positioning plate (502), the rotating plate (5), and the clamping head (501) through the guide hole, and the guide hole is located above the product mounting hole.