Arm support machining device and arm support clamp thereof
By designing a boom clamp with multiple electromagnetic chucks and supporting clamping components, the problem of only being able to fix one boom at a time in the existing technology was solved, enabling the simultaneous fixing and processing of two booms, thus improving processing efficiency and accuracy.
Patent Information
- Application Number
- CN202423128842.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing boom processing equipment can only fix one boom at a time, resulting in low processing efficiency.
Design a boom clamp that uses multiple electromagnetic chucks to fix the boom and is equipped with support and clamping components, which can fix two booms at the same time and perform processing using two sets of processing units.
It enables the simultaneous fixing and processing of two booms, improving processing efficiency and precision.
Smart Images
Figure CN223544751U_ABST
Abstract
Description
Technical Field
[0001] This application relates to boom processing equipment, and more particularly to a boom processing device and its boom clamp. Background Technology
[0002] Booms are widely used in the construction machinery industry, such as pump truck booms, crane booms, main booms, auxiliary booms, and telescopic booms. During boom manufacturing, the side plates need to be machined into the designed shape, and grooves and curved surfaces need to be machined in corresponding positions.
[0003] Existing boom processing devices can only fix one boom at a time, resulting in low processing efficiency, which needs to be further improved. Utility Model Content
[0004] This application provides a boom clamp that can simultaneously fix two booms to improve processing efficiency.
[0005] To achieve the above objectives, this application adopts the following technical solution:
[0006] This application provides a boom clamp, comprising: a main body, the main body including a base and a fixing block formed on the base, the fixing block having two opposing mounting surfaces; two fixing parts, the two fixing parts being respectively disposed on the two mounting surfaces, and each fixing part having a fixing surface facing away from the mounting surface; wherein, each fixing surface is provided with a plurality of electromagnetic chucks for adsorbing the boom.
[0007] As an optional implementation, each fixing surface has a recessed area; multiple electromagnetic chucks are disposed in the recessed area so that the surface of the electromagnetic chucks is flush with the fixing surface.
[0008] As an alternative implementation, each electromagnetic chuck has a boom adsorption surface facing away from the fixed surface; the adsorption surfaces of some electromagnetic chucks collectively define a positioning recess for positioning the boom.
[0009] As an optional implementation, the boom clamp also includes: a plurality of support portions disposed on the electromagnetic chuck, each support portion having a support column for supporting the boom.
[0010] As an optional implementation, each support also includes a mounting block, which is fixed to the electromagnetic chuck; the support column is height-adjustably connected to the mounting block.
[0011] As an optional implementation, the support column is threadedly connected to the mounting block.
[0012] As an optional implementation, the boom clamp further includes: a plurality of clamping parts, which are fixed to the fixing part and extend to the electromagnetic chuck for clamping the boom to the electromagnetic chuck.
[0013] As an optional implementation, the clamping part is elongated and has a fixing hole extending along its length. The clamping part is connected to the fixing part by a screw passing through the fixing hole.
[0014] This application also provides a boom processing apparatus, including the boom clamp of any of the above.
[0015] As an optional implementation, the boom processing device further includes two sets of processing sections, each facing two fixed surfaces, for processing the booms adsorbed on the two fixed surfaces.
[0016] The boom clamp of this application has a mounting surface on the fixing block of the main body, and a fixing part is provided on the mounting surface. Multiple electromagnetic chucks are provided on the fixing surface of the fixing part away from the mounting surface. The multiple electromagnetic chucks can firmly attract the boom to the fixing surface. Multiple electromagnetic chucks for attracting the boom are respectively provided on the two fixing surfaces of the fixing part. In this way, the boom clamp can fix two booms at one time, and the two booms can be processed at the same time, which improves the processing efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of a boom clamp in one embodiment of this application;
[0019] Figure 2 for Figure 1 Enlarged view of part A;
[0020] Figure 3 for Figure 1 Enlarged view of part B;
[0021] Figure 4 This is a front view of a boom clamp in one embodiment of this application;
[0022] Figure 5 for Figure 4 Enlarged view of part C;
[0023] Figure 6 for Figure 4 Enlarged view of part D;
[0024] Figure 7 This is a schematic diagram of a boom processing device in one embodiment of this application.
[0025] Explanation of reference numerals in the attached figures:
[0026] 100. Boom clamp; 110. Main body; 112. Base; 114. Fixing block; 114a. Mounting surface; 120. Fixing part; 122. Fixing surface; 122a. Recessed area; 130. Electromagnetic chuck; 132. Adsorption surface; 134. Positioning recess; 140. Support part; 142. Support column; 144. Mounting block; 150. Clamping part; 152. Fixing hole; 200. Main body; 300. Machining part. Detailed Implementation
[0027] Boom processing equipment can process the booms of construction machinery such as pump trucks and cranes. Typically, a boom processing equipment has a fixture for fixing the boom, and a processing unit machines grooves, curved surfaces, and other shapes onto the boom's surface. In existing technology, the fixture of a boom processing equipment can only fix one boom at a time, resulting in low processing efficiency, which needs further improvement.
[0028] To overcome the shortcomings of the prior art, this application provides a boom clamp. In this boom clamp, the fixing block of the main body has a mounting surface, and a fixing part is provided on the mounting surface. Multiple electromagnetic chucks are provided on the fixing surface of the fixing part away from the mounting surface. The multiple electromagnetic chucks can firmly attract the boom to the fixing surface. Multiple electromagnetic chucks for attracting the boom are respectively provided on the two fixing surfaces of the fixing part. In this way, the boom clamp can fix two booms at one time, and the two booms can be processed at the same time, which improves the processing efficiency.
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the following will be combined with the embodiments of this application. Figures 1 to 7 The technical solutions in the embodiments of this application are clearly and completely described. Obviously, the described embodiments are only some, not all, of the embodiments of this application. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0030] This application first provides a boom clamp 100, which may include a main body 110 and two fixing parts 120. The main body 110 includes a base 112 and a fixing block 114 formed on the base 112. The fixing block 114 has two opposing mounting surfaces 114a. The two fixing parts 120 are respectively disposed on the two mounting surfaces 114a, and each fixing part 120 has a fixing surface 122 facing away from the mounting surface 114a. Each fixing surface 122 is provided with a plurality of electromagnetic chucks 130 for adsorbing the boom.
[0031] In some specific embodiments, the base 112 of the main body 110 can be fixedly installed on the processing body 200 of the boom processing device. The base 112 and the fixing block 114 of the main body 110 can be integrally molded, which can ensure that the main body 110 has good mechanical strength and reduce deformation during processing, thus reducing the impact on processing accuracy.
[0032] In some specific embodiments, the boom clamp 100 can be an electromagnetic chuck 130 with a smaller area. Then, according to the model and shape of the boom, multiple electromagnetic chucks 130 can be spliced together to form the corresponding processing area and position, which is flexible, versatile and reusable.
[0033] In some specific embodiments, multiple electromagnetic chucks 130 are mounted on a fixing part 120, which is detachably fixed to a fixing block 114. This way, when installing or removing the electromagnetic chucks 130, the fixing part 120 can be removed as a whole first, and after the electromagnetic chucks 130 are assembled, the fixing part 120 can be installed as a whole on the fixing block 114, which is simple and convenient.
[0034] In this embodiment, the fixing block 114 of the main body 110 has a mounting surface 114a, and a fixing part 120 is provided on the mounting surface 114a. Multiple electromagnetic chucks 130 are provided on the fixing surface 122 of the fixing part 120 away from the mounting surface 114a. The multiple electromagnetic chucks 130 can firmly attach the boom to the fixing surface 122, which facilitates the processing part 300 to perform precise processing on the boom.
[0035] Multiple electromagnetic chucks 130 for adsorbing the boom are respectively provided on the two fixing surfaces 122 of the fixing part 120, so that the boom clamp 100 can fix two booms at one time, and the two booms can be processed at the same time, improving processing efficiency.
[0036] In some embodiments, each fixing surface 122 has a recessed region 122a. A plurality of electromagnetic chucks 130 are disposed in the recessed region 122a such that the surface of the electromagnetic chucks 130 is flush with the fixing surface 122.
[0037] In this embodiment, the electromagnetic chuck 130 is disposed inside the recessed area 122a of the fixed surface 122, so that the surface of the electromagnetic chuck 130 is flush with the fixed surface 122. When the boom is attracted to the electromagnetic chuck 130, the gap between the boom and the fixed surface 122 is small, which enables the boom to form a reliable support. When the processing part 300 processes the outer surface of the boom, the boom will not deform, further improving the processing accuracy.
[0038] In some embodiments, each electromagnetic chuck 130 has an adsorption surface 132 facing away from the fixing surface 122. The adsorption surfaces 132 of some electromagnetic chucks 130 collectively define a positioning recess 134 for positioning the boom.
[0039] In some specific embodiments, adjacent electromagnetic chucks 130 may collectively define a positioning recess 134 for positioning the boom. The positioning recess 134 may be designed according to the model and shape of the boom.
[0040] For example, some surfaces on which the boom is attracted to the electromagnetic chuck 130 have protrusions. Positioning recesses 134 can be designed at the corresponding electromagnetic chucks 130 according to the shape of these protrusions. In this way, when the boom is attracted to the electromagnetic chuck 130, the gap between the boom and the electromagnetic chuck 130 is eliminated, so that the boom forms a reliable support. When the processing unit 300 processes the outer surface of the boom, the boom will not deform, further improving the processing accuracy.
[0041] In some embodiments, the boom clamp 100 may further include a plurality of support portions 140, which are disposed on the electromagnetic chuck 130, and each support portion 140 has a support column 142 for supporting the boom.
[0042] Since the fixing block 114 of the main body 110 is usually vertically arranged, the boom is vertically attracted to the fixing surface 122. Under the action of the boom's own weight, there is a risk that the boom will fall. In this embodiment, the support column 142 on the electromagnetic chuck 130 of the support part 140 supports the boom upward to prevent it from falling.
[0043] Furthermore, each support 140 may also include a mounting block 144, which is fixed to the electromagnetic chuck 130. The support column 142 is height-adjustably connected to the mounting block 144.
[0044] When installing the boom, the boom can be attached to the fixed surface 122 using the electromagnetic chuck 130, and then the support part 140 can be installed on the electromagnetic chuck 130 below the boom to support the boom.
[0045] When installing the support part 140, fix the mounting block 144 of the support part 140 to the electromagnetic chuck 130 adjacent to the lower part of the boom, and then adjust the height of the support column 142 so that the end of the support column 142 abuts against the bottom of the boom to support the boom upward.
[0046] Furthermore, the support column 142 is threadedly connected to the mounting block 144. When adjusting the height of the support column 142, the support column 142 can be manually rotated so that it can be screwed in or out, achieving height adjustment, and the adjusted support column 142 is stable and reliable.
[0047] Furthermore, the mounting block 144 of the support 140 and the electromagnetic chuck 130 can be fixed with screws.
[0048] Furthermore, the fixing part 120 can also be provided with screw holes outside the area provided by the electromagnetic chuck 130. In this way, the excess or unused support part 140 can be installed outside the area provided by the electromagnetic chuck 130 by screws, which will not affect normal processing, and can properly place the support part 140 to prevent loss.
[0049] In some embodiments, the boom clamp 100 may further include a plurality of clamping portions 150, which are fixed to the fixing portion 120 and extend to the electromagnetic chuck 130 for clamping the boom to the electromagnetic chuck 130.
[0050] Furthermore, the clamping part 150 and the fixing part 120 can be fixed by screws.
[0051] Furthermore, the clamping part 150 is elongated and has a fixing hole 152 extending along its length. The clamping part 150 is connected to the fixing part 120 by a screw passing through the fixing hole 152.
[0052] When installing the clamping part 150, the clamping part 150 can be pre-fixed to the fixing part 120 with screws first. Then, the clamping part 150 is rotated to extend to the boom on the electromagnetic chuck 130. The position of the clamping part 150 is adjusted using the space of the fixing hole 152. Finally, the clamping part 150 is fixed to the fixing part 120 with screws to clamp the boom.
[0053] This application also provides a boom processing device, which can be used to process pump truck booms, crane booms, main booms, auxiliary booms, telescopic booms, etc. Specifically, the boom processing device may include the boom clamp 100 in any of the above embodiments, and the boom is fixed by the boom clamp 100 for processing.
[0054] Furthermore, the boom processing device may also include a processing body 200, and the base 112 of the body 110 may be fixedly installed on the body 200 of the boom processing device.
[0055] Furthermore, the boom processing device may also include two sets of processing sections 300, which are respectively opposite to two fixed surfaces 122 and are used to process the booms adsorbed on the two fixed surfaces 122, thereby improving processing efficiency.
[0056] It should be noted that the terms "one embodiment," "embodiment," "exemplary embodiment," "some embodiments," etc., mentioned in the specification indicate that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Moreover, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not, is within the knowledge scope of those skilled in the art.
[0057] Generally speaking, terms should be understood at least in part by their use in context. For example, at least in part by context, the term "one or more" as used in the text can be used to describe any feature, structure, or characteristic of the singular meaning, or a combination of features, structures, or characteristics of the plural meaning. Similarly, at least in part by context, terms such as "a" or "the" can also be understood to convey either singular or plural usage.
[0058] It should be readily understood that the terms “on,” “above,” and “on top of” in this application should be interpreted in the broadest possible sense, such that “on” means not only “directly on something” but also “on something” with an intermediate feature or layer therebetween, and that “above” or “on top of” means not only “on something” but also “on something” without an intermediate feature or layer therebetween (i.e., directly on something).
[0059] Furthermore, for ease of explanation, spatially relative terms such as "below," "below," "under," "above," and "above" may be used to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation other than those shown in the figures. The device may have other orientations (rotated 90° or in other orientations), and the spatially relative descriptive terms used herein may be interpreted accordingly.
[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. A boom clamp, characterized in that, include: The main body (110) includes a base (112) and a fixing block (114) formed on the base (112), the fixing block (114) having two opposing mounting surfaces (114a); Two fixing parts (120) are respectively disposed on two mounting surfaces (114a), and each fixing part (120) has a fixing surface (122) facing away from the mounting surface (114a); Each of the fixed surfaces (122) is provided with a plurality of electromagnetic chucks (130) for adsorbing the boom.
2. The boom clamp according to claim 1, characterized in that, Each of the fixed surfaces (122) has a recessed area (122a); Multiple electromagnetic chucks (130) are disposed in the recessed area (122a) such that the surface of the electromagnetic chucks (130) is flush with the fixed surface (122).
3. The boom clamp according to claim 1, characterized in that, Each of the electromagnetic chucks (130) has an adsorption surface (132) facing away from the fixed surface (122); The adsorption surface (132) of part of the electromagnetic chuck (130) together defines a positioning recess (134) for positioning the boom.
4. The boom clamp according to any one of claims 1 to 3, characterized in that, Also includes: Multiple support portions (140) are disposed on the electromagnetic chuck (130), each of the support portions (140) having a support column (142) for supporting the boom.
5. The boom clamp according to claim 4, characterized in that, Each of the support portions (140) further includes a mounting block (144) fixed to the electromagnetic chuck (130); The support column (142) is height-adjustably connected to the mounting block (144).
6. The boom clamp according to claim 5, characterized in that, The support column (142) is threadedly connected to the mounting block (144).
7. The boom clamp according to any one of claims 1 to 3, characterized in that, Also includes: Multiple clamping parts (150) are fixed to the fixing part (120) and extend to the electromagnetic chuck (130) for clamping the boom to the electromagnetic chuck (130).
8. The boom clamp according to claim 7, characterized in that, The clamping part (150) is elongated and has a fixing hole (152) extending along its length. The clamping part (150) is connected to the fixing part (120) by a screw passing through the fixing hole (152).
9. A boom processing device, characterized in that, Includes the boom clamp according to any one of claims 1 to 8.
10. The boom processing device according to claim 9, characterized in that, Also includes: Two sets of processing units (300) are respectively opposite to the two fixed surfaces (122) and are used to process the arms adsorbed on the two fixed surfaces (122).