Metal plate polishing device for case production

By introducing lifting, lateral movement, and swing drive components into the sheet metal grinding device, combined with a dust removal hood and a negative pressure adsorption table, the problems of low sheet metal grinding efficiency and dust dispersion are solved, achieving efficient grinding and a clean grinding environment.

CN223544853UActive Publication Date: 2025-11-14TIANJIN JINGTAI TECH DEV
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Patent Information

Application Number
CN202423210326.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-14
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing sheet metal grinding equipment has low grinding efficiency and the dust dispersion affects the health of workers.

Method used

Design a sheet metal grinding device for chassis production. By setting up lifting, lateral and swing drive components, the sheet metal parts can be moved in multiple directions. It is also equipped with a dust hood and a negative pressure adsorption table to improve grinding efficiency and dust collection effect.

Benefits of technology

It improves the efficiency of grinding and polishing sheet metal parts, reduces dust dispersion, and protects the health of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a metal plate polishing device for case production. Comprising a mounting base, and a lifting base and a plurality of lifting driving assemblies for driving the lifting base to lift are mounted on the mounting base; a swing mounting seat is arranged above the lifting base, a negative pressure adsorption table is mounted on the swing mounting seat, a transverse movement driving assembly is mounted on the lifting base and used for driving the swing mounting seat to transversely move in the front-back direction, and the swing driving assembly is mounted on a moving part of the transverse movement driving assembly and used for driving the swing mounting seat to transversely move in the front-back direction. The driving device is used for driving the swinging mounting seat to reciprocate in the left-right direction; the sheet metal part polishing device further comprises a polishing roller assembly installed on the installation base, the polishing roller assembly is covered with a dust removal cover, compared with a polishing roller, the sheet metal part can move back and forth in a reciprocating mode and can also swing left and right in a reciprocating mode, and the polishing efficiency and the polishing quality of the sheet metal part are improved.
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Description

Technical Field

[0001] This utility model belongs to the field of sheet metal processing technology, and in particular relates to a sheet metal grinding device for chassis production. Background Technology

[0002] Military electronic enclosures are widely used in military instruments, meters, electronics, communications, automation, and precision machinery. Their structure consists of an aluminum alloy frame, ABS, MDF, plywood, metal plates, etc. for the front panel, and T-joints, door strips, handles, locks, etc. as accessories.

[0003] In the production process of electronic chassis, sheet metal is used as the raw material. However, the purchased sheet metal is often too large to be directly stamped. It is necessary to first cut the sheet metal to the required dimensions, and then stamp the cut sheets to form sheet metal parts. Multiple sheet metal parts are then fixedly connected using positioning fixtures to form the chassis. During the cutting process, burrs are generated on the cut edges, which can easily cut the workers' arms. Therefore, a grinding device is used to grind the cut edges to remove the burrs.

[0004] The working principle of existing grinding devices is as follows: the sheet metal part is fixed on the worktable, and the worktable is moved towards the high-speed rotating grinding roller by the moving drive structure, so as to perform grinding operation on the sheet metal part. Since the relative movement between the sheet metal part and the grinding roller is simple, the grinding efficiency of the sheet metal part is reduced. Therefore, it is urgent to design a sheet metal grinding device for chassis production to solve the above problems. Utility Model Content

[0005] This invention provides a sheet metal grinding device with a reasonable structural design for chassis production, addressing the technical problems existing in prior art. Compared to grinding rollers, the sheet metal parts in this invention can not only move back and forth but also swing left and right, improving the grinding efficiency and polishing quality of the sheet metal parts.

[0006] The technical solution adopted by this utility model to solve the technical problems existing in the prior art is as follows: A sheet metal grinding device for chassis production includes a mounting base, a lifting base and multiple sets of lifting drive components for driving the lifting base to rise and fall are mounted on the mounting base; a swing mounting seat is provided above the lifting base, a negative pressure adsorption platform is mounted on the swing mounting seat, a transverse drive component is mounted on the lifting base for driving the swing mounting seat to move laterally in the front-back direction, and a swing drive component is also mounted on the moving part of the transverse drive component for driving the swing mounting seat to swing back and forth in the left-right direction; a grinding roller assembly spanning the transverse drive component is also included on the mounting base, and a dust removal hood is provided on the grinding roller assembly, the dust removal hood being connected to a suction fan through a gas pipeline; the swing drive component includes a swing guide rail fixedly connected to the moving part of the transverse drive component, the swing mounting seat being slidably connected to the swing guide rail through a slider, a swing mounting block is mounted on the bottom of the swing mounting seat, and a swing rod mechanism is also included on the swing mounting block and the moving part of the transverse drive component.

[0007] The advantages and positive effects of this utility model are as follows: This utility model provides a sheet metal grinding device for chassis production. By setting a grinding roller assembly, it can realize the grinding and polishing operation of sheet metal parts. With the addition of a dust removal hood, it can collect the dust generated during the grinding process, preventing the dust from spreading into the workshop air and affecting the health of the workers. By setting a negative pressure adsorption platform, it can quickly clamp the sheet metal parts to be ground. By setting a lifting drive assembly, it can drive the negative pressure adsorption platform and the sheet metal parts it clamps to the grinding position, thereby facilitating the grinding roller assembly to grind the sheet metal parts. After the grinding operation is completed, it can drive the sheet metal parts to descend and move to a position convenient for unloading. By setting a transverse drive assembly, it can drive the negative pressure adsorption platform and the sheet metal parts it clamps to move laterally back and forth in the front and back directions. By setting a swing drive assembly, it can drive the sheet metal parts to move back and forth in the front and back directions while moving them left and right, thereby improving the grinding and polishing efficiency and the grinding and polishing effect.

[0008] Preferably, the swing arm mechanism includes a swing base mounted on the moving part of the transverse drive assembly, a swing reducer mounted on the swing base, a drive eccentric wheel keyed to the output shaft of the swing reducer, an eccentric shaft mounted on the drive eccentric wheel, a swing arm pivot seat pivotally connected to the eccentric shaft, a drive swing arm mounted on the swing arm pivot seat, and an end of the drive swing arm pivotally connected to the swing mounting block; it also includes a swing motor mounted on the swing base, and a pulley drive pair mounted between the output shaft of the swing motor and the input shaft of the swing reducer.

[0009] Preferably, a T-shaped groove extending radially is provided on the outer end face of the drive eccentric wheel, and a slider for mounting the eccentric shaft slides through the T-shaped groove; the slider is locked to the drive eccentric wheel by screws.

[0010] Preferably, the grinding roller assembly includes a grinding shaft rotatably connected to a mounting base and spanning a transverse drive assembly, on which a grinding roller is mounted, and a dust cover is provided over the grinding roller; it also includes a grinding motor for driving the grinding shaft, and a grinding transmission pair is installed between the output shaft of the grinding motor and the end of the grinding shaft.

[0011] Preferably, the lifting drive assembly comprises two sets, which are located at opposite ends of the mounting base. Each lifting drive assembly includes a lower ear plate fixed to the mounting base, on which two opposing sets of lower mounting ears are fixed, and a motor mount is mounted between the two sets of lower mounting ears via a rotating shaft. A lifting motor is mounted on the motor mount. The assembly also includes an upper ear plate fixed to the lifting base, on which two opposing sets of upper mounting ears are fixed, and a lead screw sleeve is mounted between the two sets of upper mounting ears via a rotating shaft. Finally, a lifting screw is mounted on the output shaft of the lifting motor, and the lead screw sleeve is connected to the lifting screw via a lead screw nut.

[0012] Preferably, the transverse drive assembly includes two sets of transverse guide rails fixed to the lifting base and arranged laterally, the transverse guide rails being arranged perpendicularly to the swing guide rails; a transverse mounting seat is slidably connected to the two sets of transverse guide rails via a slider; and a lead screw drive mechanism is also included on the lifting base for driving the transverse mounting seat to move laterally along the transverse guide rails.

[0013] Preferably, the lead screw drive mechanism includes a transverse lead screw rotatably connected to the lifting base and arranged parallel to the transverse guide rail, a transverse mounting base connected to the transverse lead screw via a lead screw nut, and a lead screw motor mounted on the lifting base for driving the transverse lead screw to rotate. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0015] Figure 2 This is a three-dimensional structural diagram of the main body of this utility model;

[0016] Figure 3 This is a three-dimensional structural diagram of the swing rod mechanism in this utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the lifting drive component in this utility model.

[0018] In the diagram: 1. Mounting base; 2. Lifting base; 3. Horizontal drive assembly; 3-1. Lead screw motor; 3-2. Horizontal lead screw; 3-3. Horizontal guide rail; 3-4. Horizontal mounting seat; 4. Dust hood; 5. Grinding roller assembly; 5-1. Grinding shaft; 5-2. Grinding roller; 5-3. Grinding transmission pair; 5-4. Grinding motor; 6. Negative pressure adsorption table; 7. Swing mounting seat; 8. Lifting drive assembly; 8-1. Lifting motor; 8-2. Lower mounting ear plate; 8-3. Motor base; 8-4. Lead screw sleeve; 8-5 8-6. Upper mounting ear plate; 8-7. Lifting screw; 8-8. Upper ear plate seat; 8-9. Lower ear plate seat; 9-1. Swing drive assembly; 9-1. Swing rod mechanism; 9-1-1. Swing motor; 9-1-2. Eccentric shaft; 9-1-3. Swing rod pivot seat; 9-1-4. Swing base; 9-1-5. Drive swing rod; 9-1-6. Drive eccentric wheel; 9-1-7. Swing reducer; 9-1-8. Driven pulley; 9-1-9. Driven pulley; 9-2. Swing mounting block; 9-3. Swing guide rail. Detailed Implementation

[0019] To further understand the invention content, features, and effects of this utility model, the following embodiments are provided in detail:

[0020] Please see Figure 1 The sheet metal grinding device for chassis production of this utility model includes a mounting base 1, on which a lifting base 2 and multiple sets of lifting drive assemblies 8 for driving the lifting base 2 to move up and down are mounted. Two sets of lifting drive assemblies 8 are provided, located at opposite ends of the mounting base 1. Figure 4 As shown, the lifting drive assembly 8 includes a lower ear plate seat 8-8 fixedly connected to the mounting base 1, two sets of opposing lower mounting ears 8-2 fixedly connected to the lower ear plate seat 8-8, a motor seat 8-3 mounted between the two sets of lower mounting ears 8-2 via a rotating shaft, and a lifting motor 8-1 mounted on the motor seat 8-3. The lifting drive assembly 8 also includes an upper ear plate seat 8-7 fixedly connected to the lifting base 2, two sets of opposing upper mounting ears 8-5 fixedly connected to the upper ear plate seat 8-7, and a lead screw sleeve 8-4 mounted between the two sets of upper mounting ears 8-5 via a rotating shaft; it also includes a lifting screw 8-6 mounted on the output shaft of the lifting motor 8-1, the lead screw sleeve 8-4 being connected to the lifting screw 8-6 via a lead screw nut, and the lifting screw 8-6 being longitudinally arranged.

[0021] like Figure 1As shown, a swing mounting base 7 is provided above the lifting base 2, and a negative pressure adsorption platform 6 is installed on the swing mounting base 7. The negative pressure adsorption platform 6 is made of heat-resistant and corrosion-resistant material, and several vacuum adsorption holes are provided on the platform surface of the negative pressure adsorption platform 6. The negative pressure adsorption platform 6 is connected to the negative pressure base station through a gas pipeline. The negative pressure base station is equipped with a negative pressure vacuum pump assembly. When the negative pressure vacuum pump assembly is working, it causes the negative pressure adsorption platform 6 and the several vacuum adsorption holes to generate a negative pressure adsorption force. The negative pressure adsorption platform 6 uses this negative pressure adsorption force to adsorb and fix the sheet metal parts, realizing the rapid clamping of the sheet metal parts. After clamping, grinding and polishing operations are performed.

[0022] A transverse drive assembly 3 is installed on the lifting base 2 to drive the swing mounting base 7 to move laterally in the front-back direction. It also includes a swing drive assembly 9 installed on the moving part of the transverse drive assembly 3 to drive the swing mounting base 7 to swing back and forth in the left-right direction. It also includes a grinding roller assembly 5 that spans the transverse drive assembly 3 and is installed on the mounting base 1. A dust cover 4 is provided on the grinding roller assembly 5 and the dust cover 4 is connected to the suction fan through a gas pipeline.

[0023] like Figure 2 As shown, the aforementioned transverse drive assembly 3 includes two sets of transverse guide rails 3-3 fixed to the lifting base 2 and transverse mounting seats 3-4 slidably connected to the two sets of transverse guide rails 3-3 via sliders. It also includes a lead screw drive mechanism installed on the lifting base 2 for driving the transverse mounting seats 3-4 to move laterally along the transverse guide rails 3-3.

[0024] The aforementioned lead screw drive mechanism includes a transverse lead screw 3-2 rotatably connected to the lifting base 2 and arranged parallel to the transverse guide rail 3-3, a transverse mounting base 3-4 connected to the transverse lead screw 3-2 via a lead screw nut, and a lead screw motor 3-1 mounted on the lifting base 2 for driving the transverse lead screw 3-2 to rotate.

[0025] See further Figure 3 The aforementioned swing drive assembly 9 includes a swing guide rail 9-3 fixedly mounted on a transverse mounting base 3-4 in the transverse drive assembly 3. The swing mounting base 7 is slidably connected to the swing guide rail 9-3 via a slider. A swing mounting block 9-2 is mounted on the bottom of the swing mounting base 7. The assembly also includes a swing rod mechanism 9-1 mounted on the swing mounting block 9-2 and the transverse mounting base 3-4 in the transverse drive assembly 3. The transverse guide rail 3-3 is perpendicular to the swing guide rail 9-3.

[0026] like Figure 3As shown, the aforementioned swing lever mechanism 9-1 includes a swing base 9-1-4 mounted on a transverse mounting base 3-4, a swing reducer 9-1-7 mounted on the swing base 9-1-4, a drive eccentric wheel 9-1-6 keyed to the output shaft of the swing reducer 9-1-7, and an eccentric shaft 9-1-2 mounted on the drive eccentric wheel 9-1-6. A T-shaped groove extending radially is provided on the outer end face of the drive eccentric wheel 9-1-6, and a slider for mounting the eccentric shaft 9-1-2 slides through the T-shaped groove. The slider is locked to the drive eccentric wheel 9-1-6 by screws.

[0027] The swing arm mechanism 9-1 also includes a swing arm pivot seat 9-1-3 pivotally connected to the eccentric shaft 9-1-2, a drive swing arm 9-1-5 mounted on the swing arm pivot seat 9-1-3, and the end of the drive swing arm 9-1-5 pivotally connected to the swing mounting block 9-2; it also includes a swing motor 9-1-1 mounted on the swing base 9-1-4, and a pulley transmission pair mounted between the output shaft of the swing motor 9-1-1 and the input shaft of the swing reducer 9-1-7.

[0028] The aforementioned rocker arm pivot seat 9-1-3 adopts a grooved slider bearing, which is connected to the aforementioned eccentric shaft 9-1-2 via a rolling bearing. The end of the aforementioned drive rocker arm 9-1-5 passes through the groove of the grooved slider bearing and is connected to the grooved slider bearing via a lock nut. The other end of the drive rocker arm 9-1-5 is pivotally connected to the swing mounting block 9-2 via a fisheye joint and a pin.

[0029] The aforementioned pulley drive pair includes a drive pulley 9-1-9 keyed to the output shaft of the oscillating motor 9-1-1, and a driven pulley 9-1-8 keyed to the input shaft of the oscillating reducer 9-1-7. A belt is connected between the driven pulley 9-1-8 and the drive pulley 9-1-9.

[0030] In actual operation, the aforementioned swing motor 9-1-1 can drive the drive eccentric wheel 9-1-6 to rotate, which in turn drives the eccentric shaft 9-1-2 to revolve around the center of the drive eccentric wheel 9-1-6, thereby driving the drive swing rod 9-1-5 to swing, which in turn drives the swing mounting base 7 and the negative pressure adsorption table 6 to swing back and forth along the swing guide rail 9-3.

[0031] See further Figure 2The aforementioned grinding roller assembly 5 includes a grinding shaft 5-1 rotatably connected to the mounting base 1 and spanning the transverse drive assembly 3. A grinding roller 5-2 is mounted on the grinding shaft 5-1, and a dust cover 4 is provided over the grinding roller 5-2. It also includes a grinding motor 5-4 for driving the grinding shaft 5-1, and a grinding transmission pair 5-3 is installed between the output shaft of the grinding motor 5-4 and the end of the grinding shaft 5-1. The aforementioned grinding transmission pair 5-3 includes a drive pulley keyed to the output shaft of the grinding motor 5-4, and a driven pulley keyed to the end of the grinding shaft 5-1. A belt drives between the drive pulley and the driven pulley.

[0032] Work process:

[0033] During operation, the sheet metal parts are placed on the negative pressure adsorption platform 6, and the negative pressure vacuum pump assembly inside the negative pressure base station is started, so that the negative pressure adsorption platform 6 and several vacuum adsorption holes generate negative pressure adsorption force to adsorb and fix the sheet metal parts, thereby realizing the quick clamping of the sheet metal parts.

[0034] After the sheet metal parts are clamped, the lifting motor 8-1 is started, which drives the lifting base 2 to rise, thereby raising the clamped sheet metal parts to the position where the grinding roller assembly 5 can grind the sheet metal parts. Then, the lead screw motor 3-1 and the swing motor 9-1-1 are started, which drive the sheet metal parts clamped on the negative pressure adsorption table 6 to move laterally towards the grinding roller assembly 5 along the transverse guide rail 3-3. At the same time, the sheet metal parts are moved back and forth along the swing guide rail 9-3, which improves the grinding and polishing efficiency and the grinding and polishing effect of the sheet metal parts. During the grinding process, the dust hood 4 and the suction fan can collect the generated dust.

Claims

1. A sheet metal grinding device for chassis production, characterized in that: The system includes a mounting base (1), a lifting base (2) mounted on the mounting base (1), and multiple lifting drive assemblies (8) for driving the lifting base (2) to rise and fall; a swing mounting seat (7) is provided above the lifting base (2), a negative pressure adsorption platform (6) is mounted on the swing mounting seat (7), and a transverse drive assembly (3) is mounted on the lifting base (2) for driving the swing mounting seat (7) to move laterally in the front-back direction; it also includes a swing drive assembly (9) mounted on the moving part of the transverse drive assembly (3) for driving the swing mounting seat (7) to swing back and forth in the left-right direction; and includes... A grinding roller assembly (5) spanning the transverse drive assembly (3) is mounted on the mounting base (1). A dust cover (4) is provided on the grinding roller assembly (5). The dust cover (4) is connected to the suction fan through a gas pipeline. The swing drive assembly (9) includes a swing guide rail (9-3) fixed to the moving part of the transverse drive assembly (3). The swing mounting base (7) is slidably connected to the swing guide rail (9-3) through a slider. A swing mounting block (9-2) is mounted on the bottom of the swing mounting base (7). The assembly also includes a swing rod mechanism (9-1) mounted on the swing mounting block (9-2) and the moving part of the transverse drive assembly (3).

2. The sheet metal grinding device for chassis production as described in claim 1, characterized in that: The swing lever mechanism (9-1) includes a swing base (9-1-4) mounted on the moving part of the transverse drive assembly (3), a swing reducer (9-1-7) mounted on the swing base (9-1-4), a drive eccentric wheel (9-1-6) keyed to the output shaft of the swing reducer (9-1-7), an eccentric shaft (9-1-2) mounted on the drive eccentric wheel (9-1-6), and a pivot on the eccentric shaft (9-1-2). The pivotal joint (9-1-3) is connected to the swing arm pivot seat (9-1-3), on which a drive swing arm (9-1-5) is mounted. The end of the drive swing arm (9-1-5) is pivotally connected to the swing mounting block (9-2). The pivotal joint also includes a swing motor (9-1-1) mounted on the swing base (9-1-4), and a pulley drive pair is installed between the output shaft of the swing motor (9-1-1) and the input shaft of the swing reducer (9-1-7).

3. The sheet metal grinding device for chassis production as described in claim 2, characterized in that: in A T-shaped groove extending radially is provided on the outer end face of the drive eccentric wheel (9-1-6), and a slider for mounting the eccentric shaft (9-1-2) slides through the T-shaped groove; the slider is locked to the drive eccentric wheel (9-1-6) by screws.

4. The sheet metal grinding device for chassis production as described in claim 1, characterized in that: The grinding roller assembly (5) includes a grinding shaft (5-1) rotatably connected to the mounting base (1) and spanning the transverse drive assembly (3), a grinding roller (5-2) mounted on the grinding shaft (5-1), and a dust cover (4) covering the grinding roller (5-2); it also includes a grinding motor (5-4) for driving the grinding shaft (5-1), and a grinding transmission pair (5-3) is installed between the output shaft of the grinding motor (5-4) and the end of the grinding shaft (5-1).

5. The sheet metal grinding device for chassis production as described in claim 1, characterized in that: Two sets of lifting drive assemblies (8) are provided, with the two sets of lifting drive assemblies (8) located at both ends of the mounting base (1); the lifting drive assembly (8) includes a lower ear plate seat (8-8) fixedly connected to the mounting base (1), two sets of oppositely arranged lower mounting ear plates (8-2) fixedly connected to the lower ear plate seat (8-8), a motor seat (8-3) mounted between the two sets of lower mounting ear plates (8-2) via a rotating shaft, and a lifting motor mounted on the motor seat (8-3). The machine (8-1) also includes an upper ear plate seat (8-7) fixedly connected to the lifting base (2), two sets of oppositely arranged upper mounting ear plates (8-5) fixedly connected to the upper ear plate seat (8-7), and a screw nut sleeve (8-4) installed between the two sets of upper mounting ear plates (8-5) through a rotating shaft; it also includes a lifting screw (8-6) installed on the output shaft of the lifting motor (8-1), and the screw nut sleeve (8-4) is connected to the lifting screw (8-6) through a screw nut.

6. The sheet metal grinding device for chassis production as described in claim 1, characterized in that: The transverse drive assembly (3) includes two sets of transverse guide rails (3-3) fixed on the lifting base (2) and arranged in a transverse direction. The transverse guide rails (3-3) are arranged perpendicularly to the swing guide rails (9-3). A transverse mounting seat (3-4) is slidably connected to the two sets of transverse guide rails (3-3) by a slider. The assembly also includes a screw drive mechanism installed on the lifting base (2) for driving the transverse mounting seat (3-4) to move laterally along the transverse guide rails (3-3).

7. The sheet metal grinding device for chassis production as described in claim 6, characterized in that: The lead screw drive mechanism includes a transverse lead screw (3-2) rotatably connected to the lifting base (2) and arranged parallel to the transverse guide rail (3-3), a transverse mounting base (3-4) connected to the transverse lead screw (3-2) through a lead screw nut, and a lead screw motor (3-1) mounted on the lifting base (2) for driving the transverse lead screw (3-2) to rotate.