Multifunctional online automatic cutting differential knife

Abstract

The utility model relates to the technical field of electronic material processing, in particular to a multifunctional online automatic cutting differential knife which improves cutting efficiency, reduces labor cost and improves cutting precision. Comprising a main body support which is independently and fixedly arranged; the cutting mechanism is arranged on the main body support and is used for cutting the electronic material; the positioning and guiding mechanism is arranged on the cutting mechanism and used for guiding the materials; the cutting mechanism further comprises an adjusting support which is fixedly connected with the main body support. The first sliding seat is clamped on the adjusting support in a sliding manner; the transmission block is fixedly mounted on the first sliding seat; the bearing support plate is fixedly mounted on the adjusting support; the adjusting handle is rotationally arranged on the bearing support plate; the adjusting screw rod is fixedly connected with the adjusting handle, and the adjusting screw rod is inserted into the transmission block in a threaded manner; the second sliding seat is slidably arranged on the first sliding seat, and the sliding direction of the second sliding seat is perpendicular to the sliding direction of the first sliding seat; and the adjusting bolt is rotationally mounted on the first sliding seat.

Description

Technical Field

[0001] This utility model relates to the technical field of electronic material processing, and in particular to a multifunctional online automatic cutting micro-blade. Background Technology

[0002] In the current electronic materials processing industry, material cutting is a crucial and frequently performed process. Traditional cutting methods often require manual handling of materials to the cutting equipment, where they are cut manually or semi-automatically. This process is not only inefficient and increases labor costs, but also cannot guarantee consistent cutting accuracy due to human error. Furthermore, the width of materials often needs to be adjusted according to the specific application requirements of different electronic materials. Traditional cutting methods are cumbersome when changing cutting specifications, making it difficult to quickly adapt to diverse production needs and resulting in low production efficiency. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a multifunctional online automatic micro-cutting blade that improves cutting efficiency, reduces labor costs, and increases cutting accuracy.

[0004] This utility model discloses a multifunctional online automatic micro-cutting knife, comprising:

[0005] The main support is independently and fixedly installed.

[0006] The cutting mechanism, mounted on the main support, is used to cut electronic materials;

[0007] The positioning and guiding mechanism, installed on the cutting mechanism, is used to guide the material.

[0008] The cutting mechanism also includes:

[0009] Adjustable support, fixedly connected to the main support;

[0010] The first slide block is mounted on the adjusting support;

[0011] The transmission block is fixedly mounted on the first slide.

[0012] The bearing support plate is fixedly installed on the adjusting support.

[0013] The adjusting handle is rotatably mounted on the bearing support plate;

[0014] The adjusting screw is fixedly connected to the adjusting handle, and the adjusting screw is threadedly inserted into the transmission block;

[0015] The second slide is slidably mounted on the first slide, and the sliding direction of the second slide is perpendicular to the sliding direction of the first slide.

[0016] The adjusting bolt is rotatably mounted on the first slide block, and the main body of the adjusting bolt is threadedly inserted into the second slide block.

[0017] The slitting assembly, mounted on the second slide, is used to slit electronic materials.

[0018] This utility model discloses a multifunctional online automatic cutting micro-blade, the cutting component of which includes:

[0019] The cutting frame is fixedly installed on the second slide.

[0020] The cutting pad is fixedly installed in the cutting frame, and multiple guide grooves are provided on the cutting pad;

[0021] The cutter holder is vertically slidably mounted in the cutting frame, and multiple micro-blade assemblies are mounted on the cutter holder;

[0022] The cylinder is fixedly installed on the top of the cutting frame, and the cylinder output end is securely connected to the top of the cutting frame.

[0023] This utility model discloses a multifunctional online automatic cutting micro-blade, the micro-blade assembly comprising:

[0024] The blade clamping block is slidably mounted in the cutter holder and slides along the inclined guide surface.

[0025] Two locking screws are threaded into the cutter holder, with the ends of the locking screws fitting against the end face of the blade clamping block.

[0026] The differential blade is set in the cutter holder and is pressed and fixed by the blade clamping block.

[0027] This utility model discloses a multifunctional online automatic cutting micro-blade, the positioning and guiding mechanism of which includes:

[0028] The material guide plate is fixedly installed on the adjusting support.

[0029] Fixed support blocks are fixedly installed on the material guide plate and are used to support materials;

[0030] Two limiting components are symmetrically arranged on the guide plate, and the two limiting components are respectively arranged on both sides of the fixed support block;

[0031] The limiting components include:

[0032] The support slider is fixedly installed on the guide plate;

[0033] The skateboard is mounted on a supporting slider.

[0034] Auxiliary support blocks are fixedly installed on the skateboard.

[0035] The fine-tuning block is fixedly installed on the support slider;

[0036] The micrometer is rotatably mounted on the fine-tuning block;

[0037] The linkage block is fixedly connected to the slide plate and also securely connected to the end of the micrometer.

[0038] This utility model discloses a multifunctional online automatic micro-cutting blade, in which a fixing screw is threadedly inserted on the slide plate for locking and fixing the slide plate.

[0039] The multifunctional online automatic micro-cutting knife of this utility model further includes the following limiting components:

[0040] Cylinder bracket, fixedly mounted on the slide plate;

[0041] The material pressing cylinder is hoisted and fixedly installed on the cylinder bracket;

[0042] The guide sliding block is fixedly installed at the output end of the pressing cylinder, and the guide sliding block is slidably set on the auxiliary support block, and a pressing block is set on the guide sliding block.

[0043] This utility model discloses a multifunctional online automatic cutting micro-blade, with an air vent provided on the auxiliary support block.

[0044] This utility model relates to a multifunctional online automatic cutting micro-blade, with a limit post fixedly inserted on the slide plate.

[0045] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0046] By rotating the adjusting handle, the user can change the position of the adjusting screw, which in turn drives the transmission block and its cutting components to move laterally, enabling fine adjustments to the cutting depth or position. The second slide and adjusting bolt allow for fine adjustments to the cutting head in another dimension. Rotating the adjusting bolt adjusts the position of the second slide, further increasing the flexibility of adjustment and adapting to more complex cutting tasks. Mounted on the cutting mechanism, it guides the material into the cutting area, ensuring the material maintains the correct path and posture during cutting. This helps improve cutting quality and reduce waste. Precise adjustments to the adjusting handle and adjusting screw allow for fine-tuning of the lateral cutting position, enabling the arbitrary cutting of various material widths with easy switching, improved cutting efficiency, reduced labor costs, and enhanced cutting accuracy. Attached Figure Description

[0047] The present invention will be further described below with reference to the accompanying drawings.

[0048] Figure 1 This is a schematic diagram of the structure of this utility model;

[0049] Figure 2 This is an enlarged schematic diagram of the cutting mechanism;

[0050] Figure 3 This is a schematic diagram of the differential blade mounting structure;

[0051] Figure 4 This is an enlarged structural diagram of the positioning and guiding mechanism;

[0052] Figure 5 This is a schematic diagram of the enlarged structure of the limiting component;

[0053] The attached diagram is labeled as follows: 1. Main support; 2. Cutting mechanism; 21. Adjusting support; 22. First slide; 23. Transmission block; 24. Bearing support plate; 25. Adjusting handle; 26. Adjusting screw; 27. Second slide; 28. Adjusting bolt; 2a. Cutting frame; 2b. Cutting pad; 2c. Cutting blade holder; 2d. Cylinder; 2e. Blade pressure block; 2f. Locking screw; 2g. Micro-blade; 3. Positioning and guiding mechanism; 31. Guide plate; 32. Fixed support block; 33. Support slider; 34. Slide plate; 35. Auxiliary support block; 36. Fine-tuning support block; 37. Micrometer; 38. Linkage block; 39. Fixed screw; 3a. Cylinder bracket; 3b. Material pressing cylinder; 3c. Guide sliding pressure block; 3d. Limiting post. Detailed Implementation

[0054] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0055] like Figures 1 to 5 As shown, this utility model discloses a multifunctional online automatic cutting micro-blade, comprising:

[0056] Main support 1, independently fixed;

[0057] The cutting mechanism 2 is mounted on the main support 1 and is used to cut electronic materials;

[0058] The positioning and guiding mechanism 3 is installed on the cutting mechanism 2 and is used to guide the material.

[0059] The cutting mechanism 2 also includes:

[0060] Adjustable support 21 is fixedly connected to main support 1;

[0061] The first slide block 22 is slidably mounted on the adjusting support 21;

[0062] The transmission block 23 is fixedly installed on the first slide block 22;

[0063] The bearing support plate 24 is fixedly installed on the adjusting support 21;

[0064] The adjusting handle 25 is rotatably mounted on the bearing support plate 24;

[0065] The adjusting screw 26 is fixedly connected to the adjusting handle 25, and the adjusting screw 26 is threadedly inserted into the transmission block 23;

[0066] The second slide 27 is slidably disposed on the first slide 22, and the sliding direction of the second slide 27 is perpendicular to the sliding direction of the first slide 22.

[0067] Adjusting bolt 28 is rotatably mounted on the first slide 22, and the main body of adjusting bolt 28 is threadedly inserted into the second slide 27.

[0068] A slitting assembly, mounted on the second slide 27, is used to slit electronic materials;

[0069] The working process and principle of the device are as follows: By rotating the adjusting handle 25, the user can change the position of the adjusting screw 26, which in turn drives the transmission block 23 and its cutting components to move laterally, achieving fine adjustment of the cutting depth or position; the second slide 27 and the adjusting bolt 28 allow the cutting head to be fine-tuned in another dimension; when the adjusting bolt 28 is rotated, it can adjust the position of the second slide 27, further increasing the flexibility of adjustment and adapting to more complex cutting tasks; set on the cutting mechanism 2, it is responsible for guiding the material into the cutting area, ensuring that the material maintains the correct path and posture during the cutting process; it helps to improve cutting quality and reduce waste generation; through the precise adjustment of the adjusting handle 25 and the adjusting screw 26, fine adjustment of the lateral cutting position is achieved, allowing for arbitrary cutting of multi-specification material widths, convenient switching, improved cutting efficiency, reduced labor costs, and improved cutting accuracy.

[0070] like Figures 1 to 2 As shown, the slitting component includes:

[0071] The cutting frame 2a is fixedly installed on the second slide 27;

[0072] A cutting pad 2b is fixedly installed in the cutting frame 2a, and multiple guide grooves are provided on the cutting pad 2b;

[0073] The cutter holder 2c is vertically slidably disposed in the cutter holder 2a, and multiple micro-blade assemblies are disposed on the cutter holder 2c;

[0074] Cylinder 2d is fixedly installed on the top of the cutting frame 2a, and the output end of cylinder 2d is fastened to the top of the cutter frame 2c.

[0075] The working process and principle of the slitting assembly are as follows: Electronic materials are guided by the positioning guide wheel mechanism 3 to ensure the accuracy of the cutting path; then, according to the cutting requirements, the position of the first slide block 22 is adjusted by adjusting the adjusting handle 25 and the adjusting screw 26, thereby adjusting the cutting position of the cutting mechanism; at the same time, the position of the second slide block 27 is adjusted by adjusting the adjusting bolt 28 to achieve fine adjustment of the cutting start position; after the cutting position is adjusted, the cylinder 2d starts to work, pushing the cutter holder 2c to slide vertically along the cutting frame 2a; during the sliding process, the micro-blade assembly moves along the guide groove on the cutting pad block 2b. Cutting operation; the design of the micro-blade assembly makes the cutting process more precise, meeting the high requirements for cutting accuracy; after cutting, the cylinder 2d stops moving, and the cutter holder 2c returns to the initial position; at this time, the cutting specifications can be changed or the next cutting operation can be performed by adjusting the adjusting handle 25 and adjusting bolt 28; the guide groove of the cutting pad 2b ensures the stability of the material during cutting and reduces cutting errors caused by material vibration; the power provided by the cylinder 2d realizes the automation of the cutting action, which not only improves work efficiency but also reduces the possibility of manual intervention and reduces cutting errors caused by human factors.

[0076] like Figure 3 As shown, the differential blade assembly includes:

[0077] Blade clamping block 2e is slidably mounted in cutter holder 2c and slides along inclined guide surface;

[0078] Two locking screws 2f are threadedly inserted into the cutter holder 2c, with the ends of the locking screws 2f fitting against the end face of the blade pressure block 2e.

[0079] The differential blade 2g is set in the cutter holder 2c and is pressed and fixed by the blade clamping block 2e;

[0080] When it is necessary to replace or adjust the microblading blade 2g, first loosen the two locking screws 2f to allow the blade clamping block 2e to slide freely on the inclined guide surface; then, remove the old microblading blade and insert the new or calibrated microblading blade; finally, push the blade clamping block 2e to move it downwards along the inclined guide surface until it clamps the newly inserted microblading blade 2g, and then tighten the locking screws 2f to fix the position of the blade clamping block; the blade clamping block 2e, through its inclined guide surface design, can provide sufficient clamping force while allowing for quick and safe replacement of the microblading blade 2g; the locking screws 2f further enhance the stability of the system and prevent accidental loosening during the cutting process.

[0081] like Figures 4 to 5 As shown, the positioning and guiding mechanism 3 includes:

[0082] The material guide plate 31 is fixedly installed on the adjusting support 21;

[0083] The fixed support block 32 is fixedly installed on the guide support plate 31 and is used to support the material;

[0084] Two limiting components are symmetrically arranged on the guide plate 31, and the two limiting components are respectively arranged on both sides of the fixed support block 32;

[0085] The limiting components include:

[0086] The support slider 33 is fixedly installed on the guide plate 31;

[0087] The slide plate 34 is mounted on the support slider 33.

[0088] Auxiliary support block 35 is fixedly installed on slide plate 34;

[0089] The fine-tuning block 36 is fixedly installed on the support slider 33;

[0090] The micrometer 37 is rotatably mounted on the fine-tuning block 36;

[0091] Linkage block 38 is fixedly connected to slide plate 34 and fastened to the end of micrometer 37;

[0092] The working process and principle of the positioning and guiding mechanism 3 are as follows: When the electronic material enters the positioning and guiding mechanism, it is initially positioned by the fixed support block 32; according to the actual width of the material, the operator can adjust the position of the slide plate 34 and the auxiliary support block 35 on it by rotating the micrometer 37 so that the distance between the two matches the width of the material; after the adjustment is completed, the fixed support block 32 and the auxiliary support block 35 work together to support the material; the design of the micrometer 37 allows the operator to make extremely fine adjustments, which helps to improve the positioning accuracy; by simply rotating the micrometer 37, the position of the limiting component can be quickly adjusted to adapt to materials of different sizes, enhancing the flexibility and applicability of the equipment; the combined design of the fixed support block 32 and the auxiliary support block 35 ensures the stability of the material during the cutting process and reduces the cutting error caused by material vibration or offset.

[0093] A fixing screw 39 is threaded onto the slide plate 34. The fixing screw 39 is used to lock and fix the slide plate 34. The connection between the fixing screw 39 and the slide plate 34 is achieved through threads. The threaded connection has self-locking properties, that is, when the two threaded parts are tightened, a certain friction force will be generated between them. This friction force can resist the action of external load and keep the connection stable. Therefore, by rotating the fixing screw and making it fit against the support slider 33, the slide plate can be stably fixed. By gradually increasing the tightening force of the fixing screw, the position of the slide plate can be precisely controlled and stably fixed.

[0094] The limiting components also include:

[0095] Cylinder bracket 3a is fixedly mounted on slide plate 34;

[0096] The material pressing cylinder 3b is hoisted and fixedly installed on the cylinder bracket 3a;

[0097] The guide sliding block 3c is fixedly installed at the output end of the pressing cylinder 3b, and is slidably mounted on the auxiliary support block 35. A pressure block is mounted on the guide sliding block 3c. The pressing cylinder 3b acts as a power source, generating thrust or pull force through the movement of its internal piston. When the cylinder receives a control signal, its internal piston begins to move, pushing or pulling the guide sliding block 3c connected to it. The sliding of the guide sliding block 3c on the auxiliary support block 35 allows it to maintain a stable movement trajectory and low frictional resistance when subjected to external force. The pressure block provides a pressing effect on the material. The shape of the pressure block should match the shape of the material to ensure even pressure distribution and prevent localized damage to the material when pressure is applied.

[0098] The auxiliary support block 35 is equipped with a vent. When cutting thin, soft, or easily deformable electronic materials, the vent is connected to a vacuum source. When the guide sliding block 3c descends and presses the material, the vacuum system is activated simultaneously, generating negative pressure through the vent. The vacuum acts on the material surface, firmly adhering it between the fixed support block 32 and the auxiliary support block 35, preventing the material from shifting or deforming during cutting. After cutting, the vacuum system is turned off, releasing the material for subsequent processing or removal. For materials that easily adhere to the cutting platform, the vent can be connected to a compressed air source. After cutting, the blowing function is activated, blowing airflow onto the material surface through the vent to help easily separate the material, reducing the time and difficulty of manual peeling. Blowing can also be used to clean the cutting area, remove debris generated during cutting, keep the equipment clean, and avoid affecting the quality of the next cut.

[0099] A limit post 3d is fixedly inserted on the slide plate 34; the limit post 3d limits the maximum range of movement of the slide plate 34, preventing excessive movement of the slide plate from causing equipment failure or damage; as a physical barrier, the limit post 3d effectively limits the range of movement of the slide plate 34, reduces the risk caused by the slide plate moving off the track, and improves the overall safety and reliability of the equipment.

[0100] The multifunctional online automatic micro-cutting knife of this utility model can be installed, connected or set in a common mechanical way, and can be implemented as long as it can achieve its beneficial effect.

[0101] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A multifunctional online automatic micro-cutting blade, characterized in that, include: The main support is independently and fixedly installed. A cutting mechanism, mounted on the main support, is used to cut electronic materials; A positioning and guiding mechanism is provided on the cutting mechanism to guide the material; The cutting mechanism further includes: The adjustable support is fixedly connected to the main support. The first slide block is slidably mounted on the adjusting support; The transmission block is fixedly mounted on the first slide. The bearing support plate is fixedly installed on the adjusting support; The adjusting handle is rotatably mounted on the bearing support plate; An adjusting screw is fixedly connected to the adjusting handle, and the adjusting screw is threadedly inserted into the transmission block; The second slide block is slidably disposed on the first slide block, and the sliding direction of the second slide block is perpendicular to the sliding direction of the first slide block; The adjusting bolt is rotatably mounted on the first slide, and the main body of the adjusting bolt is threaded into the second slide. The slitting assembly, mounted on the second slide, is used to slit electronic materials.

2. The multifunctional online automatic cutting micro-blade as described in claim 1, characterized in that, The slitting component includes: The cutting frame is fixedly installed on the second slide. A cutting pad is fixedly installed in the cutting frame, and the cutting pad is provided with multiple guide grooves; A cutter holder is vertically slidably disposed in the cutting frame, and multiple micro-blade assemblies are disposed on the cutter holder; A cylinder is fixedly installed on the top of the cutting frame, and the output end of the cylinder is fastened to the top of the cutting frame.

3. The multifunctional online automatic cutting micro-blade as described in claim 2, characterized in that, The differential blade assembly includes: A blade clamping block is slidably mounted in the cutter holder and slides along an inclined guide surface; Two locking screws are threadedly inserted into the cutter holder, with the ends of the locking screws fitting against the end face of the blade pressure block. The differential blade is disposed in the cutter holder and is pressed and fixed by the blade clamping block.

4. The multifunctional online automatic cutting micro-blade as described in claim 1, characterized in that, The positioning and guiding mechanism includes: A material guide plate is fixedly installed on the adjusting support. A fixed support block is fixedly installed on the material guide plate to support the material; Two limiting components are symmetrically arranged on the material guide plate, and the two limiting components are respectively arranged on both sides of the fixed support block; The limiting components include: The support slider is fixedly installed on the guide plate; The sliding plate is mounted on the support slider. An auxiliary support block is fixedly installed on the slide plate; A fine-tuning block is fixedly installed on the support slider; The micrometer is rotatably mounted on the fine-tuning block; The linkage block is fixedly connected to the slide plate and also tightly connected to the end of the micrometer.

5. A multifunctional online automatic micro-cutting blade as described in claim 4, characterized in that, The slide plate is threaded with a fixing screw, which is used to lock and fix the slide plate.

6. The multifunctional online automatic cutting micro-blade as described in claim 4, characterized in that, The limiting component also includes: The cylinder bracket is fixedly mounted on the slide plate; The material pressing cylinder is hoisted and fixedly installed on the cylinder bracket; A guide sliding block is fixedly installed at the output end of the pressing cylinder, and the guide sliding block is slidably disposed on the auxiliary support block, and a pressing block is disposed on the guide sliding block.

7. The multifunctional online automatic cutting micro-blade as described in claim 4, characterized in that, The auxiliary support block is provided with a vent.

8. A multifunctional online automatic micro-cutting blade as described in claim 4, characterized in that, Limiting posts are fixedly inserted into the slide plate.

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