Fixed mold table for prefabricated part

By designing a turntable and a leveling mechanism, the problems of air bubble removal and uniform concrete distribution within the mold were solved, achieving uniform concrete distribution and flatness, and improving molding quality.

CN223545432UActive Publication Date: 2025-11-14NANTONG HUANYANG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202423164373.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-21
Publication Date
2025-11-14
Estimated Expiration
2034-12-21

AI Technical Summary

Technical Problem

Existing equipment is unable to effectively remove air bubbles from the mold, resulting in uneven concrete distribution and making it difficult to scrape off excess concrete according to the height and thickness of the mold, thus affecting the flatness of the molding.

Method used

The system employs a turntable and a leveling mechanism. A motor-driven transmission rod drives the disc and raised blocks to lift the rotating wheel, thereby vibrating the mold to remove air bubbles. The concrete is leveled using a threaded rod and scraper to accommodate different mold thicknesses.

Benefits of technology

This ensures uniform distribution and flatness of the concrete within the mold, guaranteeing molding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixed mould table for a prefabricated part, which relates to the technical field of concrete prefabricated parts and comprises a support frame, a plurality of connecting plates are fixedly connected to the inner wall of the support frame, a motor is fixedly connected to the outer wall of the top of each connecting plate, a mould table is fixedly connected to the outer wall of the top of the support frame, and the motor is fixedly connected to the mould table. By arranging the wheel disc and starting the motor, the motor drives the transmission rod to rotate, the transmission rod drives the wheel disc to rotate, the wheel disc drives the protruding blocks in the wheel disc groove to rotate, the protruding blocks can jack the rotating wheel upwards when making contact with the rotating wheel, the rotating wheel drives the supporting rod to move, the supporting rod drives the disc supporting plate to move, and the disc supporting plate drives the mold to move. And after the mold moves upwards, the mold can reset immediately, so that continuous vibration is realized continuously and repeatedly, and the effect that concrete in the mold can be vibrated continuously so as to remove bubbles in the concrete and enable the concrete to be uniformly distributed in the mold is achieved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of precast concrete components, and in particular relates to a fixed mold platform for precast components. Background Technology

[0002] Concrete is a general term for engineering composite materials in which aggregates are bound together by cementing materials. It is a commonly used material in construction. With the development of the market, prefabricated buildings are becoming increasingly popular. In the production process of prefabricated components, there are two main production schemes: assembly line production and fixed mold table production.

[0003] Existing equipment is not conducive to removing a large number of air bubbles in the concrete inside the mold, resulting in the concrete not being evenly distributed inside the mold. This often leads to deformation of the molded result, and it is not convenient to scrape off excess concrete according to the different heights and thicknesses of the mold, resulting in insufficient flatness of the concrete inside the mold after molding. Therefore, we propose a fixed mold platform for precast components. Utility Model Content

[0004] The purpose of this utility model is to provide a fixed mold table for precast components. By using a turntable, it solves the problem that it is not easy to remove a large number of air bubbles in the concrete inside the mold, which leads to uneven distribution of concrete inside the mold, resulting in frequent deformation of the molding result. It is also not easy to scrape off excess concrete according to the different heights and thicknesses of the mold, resulting in insufficient flatness of the concrete inside the mold after molding.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a fixed mold platform for prefabricated components, comprising a support frame, a plurality of connecting plates fixedly connected to the inner wall of the support frame, a motor fixedly connected to the top outer wall of the connecting plates, a mold platform fixedly connected to the top outer wall of the support frame, a sliding groove formed on the inner wall of the mold platform, a mold slidably connected to the inner wall of the sliding groove, a vibration mechanism provided on the outer wall of the motor, the vibration mechanism comprising a transmission rod, the outer wall of the transmission rod being fixedly connected to the bottom output shaft of the motor via a coupling, a wheel fixedly connected to the top outer wall of the transmission rod, a leveling mechanism provided on the top outer wall of the mold platform, the leveling mechanism comprising a plurality of fixed shaft seats, the bottom outer wall of the fixed shaft seats being fixedly connected to the top outer wall of the mold platform, a sliding rod fixedly connected to the inner wall of the fixed shaft seats, and a plurality of rotating shaft seats fixedly connected to the top of the mold platform.

[0007] With the above technical solution, the fixed bearing can fix the slide rod in one position and allow the displacement block to slide on its outer wall.

[0008] Furthermore, the inner wall of the wheel is provided with a wheel groove, and a number of protrusions are fixedly connected to the inner wall of the wheel groove.

[0009] By using the above technical solution, the shape of the protrusion can be used to prevent the rotating wheel from being unable to rotate when it comes into contact with it, but instead lift the rotating wheel up.

[0010] Furthermore, the inner wall of the mold platform is slidably connected with several support rods, the bottom outer wall of the support rods is fixedly connected with a rotating wheel, and the top outer wall of the support rods is fixedly connected with a support plate.

[0011] Using the above technical solution, the support column can be used to lift the support plate directly when the rotating wheel is lifted.

[0012] Furthermore, a threaded rod is rotatably connected to the inner wall of the rotating shaft seat, and a throttle handle is fixedly connected to the outer wall of the threaded rod.

[0013] The above technical solution allows users to easily hold the throttle handle to indirectly drive the threaded rod to rotate.

[0014] Furthermore, a displacement block is connected to the outer wall of the threaded rod, and the inner wall of the displacement block is slidably connected to the outer wall of the slide rod.

[0015] The above technical solution allows for forward and backward displacement of a threaded rod during its rotation.

[0016] Furthermore, a lifting seat is fixedly connected to the top outer wall of the displacement block, and several sliding rods are slidably connected to the inner wall of the lifting seat.

[0017] By using the above technical solution, the displacement block can be moved without misalignment using the second slider.

[0018] Furthermore, the inner wall of the lifting seat is connected to a threaded rod II, and a scraper is fixedly connected to the bottom outer wall of the threaded rod II.

[0019] The above technical solution utilizes the threads on the two surfaces of the threaded rod to generate displacement within the lifting seat during its rotation.

[0020] Furthermore, the top outer wall of the scraper is fixedly connected to several sliding rods, and a knob is fixedly connected to the top outer wall of the threaded rod.

[0021] The above technical solution allows users to easily hold and indirectly rotate the threaded rod by using a knob.

[0022] This utility model has the following beneficial effects:

[0023] 1. This utility model incorporates a wheel. First, concrete is poured into the inner wall of the mold. The motor is started, and the motor drives the transmission rod to rotate. The transmission rod drives the wheel to rotate, and the wheel drives several protruding blocks in the wheel groove to rotate. When the protruding blocks contact the rotating wheel, they push the rotating wheel upward. The rotating wheel drives the support rod to move, the support rod drives the support plate to move, and the support plate drives the mold to move. After the mold moves upward, it immediately returns to its original position. This process is repeated continuously to achieve continuous vibration. When the mold vibrates, it causes the concrete inside to vibrate, thereby removing air bubbles in the concrete and making it evenly distributed inside the mold. This achieves the effect of continuously vibrating the concrete inside the mold to remove air bubbles and ensure that the concrete is evenly distributed inside the mold.

[0024] 2. This utility model incorporates a scraper. When the motor is stopped, turning the handle clockwise rotates the screw rod, which in turn moves the displacement block. The displacement block then moves the lifting seat, which in turn moves the screw rod, which in turn moves the scraper. During this movement, the scraper removes excess concrete, achieving a smooth finish. When changing molds of different thicknesses, turning the knob clockwise lowers the screw rod, which in turn moves the scraper to adjust the leveling height. This allows for the removal of excess concrete based on the different thicknesses of the molds, ensuring a smooth surface within the mold.

[0025] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0028] Figure 2 This is a cross-sectional view of the vibration mechanism of this utility model;

[0029] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;

[0030] Figure 4 This is a schematic diagram of the scraping mechanism of this utility model;

[0031] Figure 5 This utility model Figure 4 Enlarged view of section B in the middle.

[0032] The attached diagram lists the components represented by each number as follows:

[0033] 1. Support frame; 101. Connecting plate; 102. Motor; 103. Mold table; 104. Slide groove; 105. Mold; 2. Vibration mechanism; 201. Transmission rod; 202. Wheel; 203. Wheel groove; 204. Protrusion block; 205. Support rod; 206. Rotating wheel; 207. Support plate; 3. Scraping mechanism; 301. Fixed shaft seat; 302. Slide rod; 303. Rotating shaft seat; 304. Threaded rod; 305. Turning handle; 306. Displacement block; 307. Lifting seat; 308. Slide rod II; 309. Threaded rod II; 310. Scraper; 311. Knob. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0035] Please see Figure 1-5 As shown, this utility model is a fixed mold platform for prefabricated components, including a support frame 1. Several connecting plates 101 are fixedly connected to the inner wall of the support frame 1. A motor 102 is fixedly connected to the top outer wall of the connecting plates 101. A mold platform 103 is fixedly connected to the top outer wall of the support frame 1. A sliding groove 104 is formed on the inner wall of the mold platform 103. A mold 105 is slidably connected to the inner wall of the sliding groove 104. A vibration mechanism 2 is provided on the outer wall of the motor 102. The vibration mechanism 2 includes a transmission rod 201. The outer wall of the moving rod 201 is fixedly connected to the bottom output shaft of the motor via a coupling. A wheel 202 is fixedly connected to the top outer wall of the transmission rod 201. A scraping mechanism 3 is provided on the top outer wall of the mold table 103. The scraping mechanism 3 includes several fixed shaft seats 301. The bottom outer wall of the fixed shaft seat 301 is fixedly connected to the top outer wall of the mold table 103. A sliding rod 302 is fixedly connected to the inner wall of the fixed shaft seat 301. Several rotating shaft seats 303 are fixedly connected to the top of the mold table 103.

[0036] Among them, such as Figure 3 As shown, the inner wall of the wheel 202 is provided with a wheel groove 203, and a number of protrusions 204 are fixedly connected to the inner wall of the wheel groove 203.

[0037] Among them, such as Figure 2-3 As shown, a number of support rods 205 are slidably connected to the inner wall of the mold table 103. A rotating wheel 206 is fixedly connected to the bottom outer wall of the support rod 205, and a support plate 207 is fixedly connected to the top outer wall of the support rod 205.

[0038] Among them, such as Figure 4 As shown, a threaded rod 304 is rotatably connected to the inner wall of the rotating shaft seat 303, and a handle 305 is fixedly connected to the outer wall of the threaded rod 304.

[0039] Among them, such as Figure 4 As shown, a displacement block 306 is connected to the outer wall of the threaded rod 304, and the inner wall of the displacement block 306 is slidably connected to the outer wall of the slide rod 302.

[0040] Among them, such as Figure 4-5 As shown, a lifting seat 307 is fixedly connected to the top outer wall of the displacement block 306, and several sliding rods 308 are slidably connected to the inner wall of the lifting seat 307.

[0041] Among them, such as Figure 5 As shown, the inner wall of the lifting seat 307 is connected to a threaded rod 309, and the bottom outer wall of the threaded rod 309 is fixedly connected to a scraper 310.

[0042] Among them, such as Figure 4-5 As shown, the top outer wall of the scraper 310 is fixedly connected to several sliding rods 308, and the top outer wall of the threaded rod 309 is fixedly connected to a knob 311.

[0043] One specific application of this embodiment is:

[0044] When workers need to use the equipment, they first pour concrete into the inner wall of the mold 105, start the motor 102, and the motor 102 drives the transmission rod 201 to rotate. The transmission rod 201 drives the wheel 202 to rotate, and the wheel 202 drives several protrusions 204 in the wheel groove 203 to rotate. When the protrusions 204 contact the rotating wheel 206, they push the rotating wheel 206 upward. The rotating wheel 206 drives the support rod 205 to move, the support rod 205 drives the support plate 207 to move, and the support plate 207 drives the mold 105 to move. After the mold 105 moves upward, it will immediately return to its original position. This process is repeated continuously to achieve continuous vibration. When the mold 105 vibrates, it causes the concrete inside to vibrate. The motor 102 is stopped, and the handle 305 is turned clockwise. The handle 305 drives the threaded rod 304 to rotate, which in turn drives the displacement block 306 to move. The displacement block 306 drives the lifting seat 307 to move, which in turn drives the threaded rod 309 to move. The threaded rod 309 drives the scraper 310 to move. During the movement, the scraper 310 scrapes away excess concrete to achieve leveling. When changing to a mold of different thickness, the knob 311 can be turned clockwise. The knob 311 drives the threaded rod 309 to descend, which in turn drives the scraper 310 to descend, thus adjusting the leveling height.

[0045] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0046] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A fixed mold platform for prefabricated components, comprising a support frame (1), characterized in that: The inner wall of the support frame (1) is fixedly connected to several connecting plates (101). A motor (102) is fixedly connected to the top outer wall of each connecting plate (101). A mold platform (103) is fixedly connected to the top outer wall of the support frame (1). A groove (104) is provided on the inner wall of the mold platform (103). A mold (105) is slidably connected to the inner wall of the groove (104). A vibration mechanism (2) is provided on the outer wall of the motor (102). The vibration mechanism (2) includes a transmission rod (201). The outer wall of the transmission rod (201) is connected to... The bottom output shaft of the motor is fixedly connected by a coupling. A wheel (202) is fixedly connected to the top outer wall of the transmission rod (201). A scraping mechanism (3) is provided on the top outer wall of the mold table (103). The scraping mechanism (3) includes several fixed shaft seats (301). The bottom outer wall of the fixed shaft seat (301) is fixedly connected to the top outer wall of the mold table (103). A slide rod (302) is fixedly connected to the inner wall of the fixed shaft seat (301). Several rotating shaft seats (303) are fixedly connected to the top of the mold table (103).

2. The fixed mold platform for prefabricated components according to claim 1, characterized in that, The inner wall of the wheel (202) is provided with a wheel groove (203), and a number of protrusions (204) are fixedly connected to the inner wall of the wheel groove (203).

3. A fixed mold platform for prefabricated components according to claim 2, characterized in that, The inner wall of the mold platform (103) is slidably connected with several support rods (205), the bottom outer wall of the support rods (205) is fixedly connected with a rotating wheel (206), and the top outer wall of the support rods (205) is fixedly connected with a support plate (207).

4. A fixed mold platform for prefabricated components according to claim 3, characterized in that, The inner wall of the rotating shaft seat (303) is rotatably connected to a threaded rod (304), and the outer wall of the threaded rod (304) is fixedly connected to a throttle (305).

5. A fixed mold platform for prefabricated components according to claim 4, characterized in that, The outer wall of the threaded rod (304) is connected to a displacement block (306), and the inner wall of the displacement block (306) is slidably connected to the outer wall of the slide rod (302).

6. A fixed mold platform for prefabricated components according to claim 5, characterized in that, The top outer wall of the displacement block (306) is fixedly connected to a lifting seat (307), and the inner wall of the lifting seat (307) is slidably connected to several sliding rods (308).

7. A fixed mold platform for prefabricated components according to claim 6, characterized in that, The inner wall of the lifting seat (307) is connected to a threaded rod (309), and a scraper (310) is fixedly connected to the bottom outer wall of the threaded rod (309).

8. A fixed mold platform for prefabricated components according to claim 7, characterized in that, The top outer wall of the scraper (310) is fixedly connected to several sliding rods (308), and a knob (311) is fixedly connected to the top outer wall of the threaded rod (309).