Nylon modified particle continuous granulation processing equipment
By designing a continuous granulation processing equipment for modified nylon granules, and adopting a weighing mounting frame and connecting components, the problem of production discontinuity caused by raw material transfer was solved, and automated continuous production and uniform granulation were realized.
Patent Information
- Application Number
- CN202423089234.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-15
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-15
AI Technical Summary
In the current nylon modified granule processing, the raw materials need to be transferred to a granulator after mixing, resulting in discontinuous production and low mechanization.
Design a continuous granulation processing equipment for modified nylon granules. It adopts a weighable mounting frame and connecting components. The mixing paddle is driven by a stirring motor to mix the raw materials, and the raw material conveying is controlled by a weighing sensor. Combined with the servo motor to control the pelletizing, the equipment realizes the automated continuous conveying and granulation of raw materials.
It has enabled automated and continuous production of nylon modified granules, improving production efficiency and mechanization, and ensuring uniform mixing of raw materials and continuous granulation process.
Smart Images

Figure CN223545516U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nylon modified particle granulation technology, and in particular to a continuous granulation processing equipment for nylon modified particles. Background Technology
[0002] Nylon modified granules are granular materials made by adding various modifiers to nylon for physical or chemical modification. The modification process in nylon modified granules refers to improving the properties of nylon so that it can better meet various specific application requirements. After reinforcement and modification, the mechanical properties of nylon granules, such as tensile strength, flexural strength and impact strength, are significantly improved, and some modified nylon granules have better heat resistance.
[0003] The processing and preparation of nylon modified granules requires the use of granulation equipment. The mixed raw materials are added into the granulator through the feed hopper, and the feeding screw is driven by the drive system to rotate, so that the feeding screw conveys the raw materials to the granulation template. The raw materials are heated by the heating system. After being heated and melted, the raw materials come into contact with the granulation template, and then the extruded raw materials are granulated by the cutter. The cooled granules are nylon modified granules.
[0004] However, in the granulation process of modified nylon granules, the raw materials need to be mixed by a mixer and stirred by a high-speed rotating stirring blade. After stirring, the raw materials are added into the continuous granulation processing equipment for modified nylon granules. The raw materials need to be transferred from the mixer to the granulator, which makes the entire production process not continuous. Therefore, its degree of mechanization is not high. Based on the above problems, this application proposes a continuous granulation processing equipment for modified nylon granules. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a continuous granulation processing equipment for modified nylon granules, which solves the problems mentioned in the background section.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A continuous granulation processing device for modified nylon granules includes a mounting base plate, a granulator body fixedly mounted on the top of the mounting base plate, a weighable mounting frame mounted on the top of the mounting base plate, a mixing and feeding box mounted on the top of the mounting base plate via the weighable mounting frame, a support plate fixedly mounted on the top of the mixing and feeding box, a stirring motor fixedly mounted on the top of the support plate, a stirring shaft fixedly mounted on the output end of the stirring motor, a stirring paddle fixedly mounted on the surface of the stirring shaft, a fixing plate fixedly mounted inside the mixing and feeding box, a sealing plate overlapping the top of the fixing plate, a connecting assembly between the top of the sealing plate and the bottom end of the stirring shaft, a pelletizing assembly mounted on the right side of the granulator body, and the feed pipe of the granulator body overlapping the feed pipe of the mixing and feeding box.
[0008] Preferably, the weighable mounting bracket includes a weighing sensor fixedly mounted on the top of the mounting base plate, a T-shaped mounting plate fixedly mounted on the top of the weighing sensor, a fixing block fixedly mounted between the opposing surfaces of the T-shaped mounting plate, and a mounting ring fixedly mounted on the side of the fixing block away from the T-shaped mounting plate, the mounting ring being fixedly mounted on the surface of the mixing feed box.
[0009] Preferably, the connecting assembly includes an upper ratchet sleeve fixedly installed at the bottom end of the stirring shaft, a lower ratchet sleeve overlapping inside the upper ratchet sleeve, a limiting protrusion fixedly installed inside the lower ratchet sleeve, a spring fixedly installed at the bottom of the lower ratchet sleeve, a connecting circular plate fixedly installed at the bottom end of the spring, a rotating shaft fixedly installed on the surface of the connecting circular plate, the rotating shaft rotatably installed inside the fixed plate, and a sealing plate fixedly installed on the surface of the rotating shaft, a limiting groove formed on the surface of the rotating shaft, the limiting groove being slidably connected to the limiting protrusion, and the lower ratchet sleeve slidably installed on the surface of the rotating shaft.
[0010] Preferably, the pelletizing assembly includes a connecting frame fixedly installed on the right side of the pelletizer body, a servo motor fixedly installed on the right side of the connecting frame, an installation sleeve fixedly installed on the output end of the servo motor, and a pelletizing blade fixedly installed on the surface of the installation sleeve.
[0011] Preferably, the number of weighing sensors is four, and the four weighing sensors are symmetrically distributed.
[0012] Preferably, the number of limiting protrusions and limiting grooves is four, and the four limiting protrusions and four limiting grooves are distributed in a circular array.
[0013] Preferably, an isolation cover is fixedly provided on the top of the sealing plate, and the connecting assembly is located inside the isolation cover.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: The continuous granulation processing equipment for modified nylon granules uses a stirring motor that drives the stirring paddle to rotate via a stirring shaft, which can mix unmixed raw materials. At the same time, the stirring motor rotates in the opposite direction via the stirring shaft, causing the connecting component to drive the sealing plate to rotate, so that the mixed raw materials enter the bottom of the fixed plate through the opening. Thus, when the mixed raw materials enter the granulator body, the unmixed raw materials can be stirred and mixed, and the raw materials at the bottom of the fixed plate can be replenished in a timely manner, which facilitates the ideal granulation of modified nylon granules, making the granulation equipment more automated and enabling the entire production to proceed continuously. Attached Figure Description
[0015] Figure 1 This is an isometric drawing of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the weighable mounting bracket structure of this utility model;
[0017] Figure 3 This is a longitudinal sectional view of the structure of this utility model;
[0018] Figure 4 for Figure 3 Enlarged view of the structure at point A;
[0019] Figure 5 This is a schematic diagram of the connecting component structure of this utility model;
[0020] Figure 6 This is a schematic diagram of the pelletizing assembly structure of this utility model.
[0021] In the diagram: 1. Mounting base plate; 2. Weighing sensor; 3. T-shaped mounting plate; 4. Fixing block; 5. Mounting ring; 6. Mixing feed box; 7. Support plate; 8. Stirring motor; 9. Stirring shaft; 10. Stirring paddle; 11. Fixing plate; 12. Sealing plate; 13. Upper ratchet sleeve; 14. Lower ratchet sleeve; 15. Limiting protrusion; 16. Spring; 17. Connecting circular plate; 18. Rotating shaft; 19. Limiting groove; 20. Connecting frame; 21. Servo motor; 22. Mounting sleeve; 23. Pelletizing blade; 24. Granulator body; 25. Isolation cover. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Reference Figure 1-6 A continuous granulation processing device for modified nylon granules includes a mounting base plate 1, a granulator body 24 fixedly mounted on the top of the mounting base plate 1, a weighable mounting frame mounted on the top of the mounting base plate 1, a mixing feed box 6 mounted on the top of the mounting base plate 1 via the weighable mounting frame, a support plate 7 fixedly mounted on the top of the mixing feed box 6, a stirring motor 8 fixedly mounted on the top of the support plate 7, a stirring shaft 9 fixedly mounted on the output end of the stirring motor 8, a stirring paddle 10 fixedly mounted on the surface of the stirring shaft 9, a fixing plate 11 fixedly mounted inside the mixing feed box 6, a sealing plate 12 overlapping the top of the fixing plate 11, and a connecting assembly between the top of the sealing plate 12 and the bottom end of the stirring shaft 9, the connecting assembly including a fixed mounting plate... An upper ratchet sleeve 13 is fixedly mounted on the bottom of the stirring shaft 9, and an isolation cover 25 is fixedly mounted on the top of the sealing plate 12. The connecting component is located inside the isolation cover 25. The isolation cover 25 can seal the connecting component, preventing raw materials from entering the connecting component and causing it to malfunction. A lower ratchet sleeve 14 is overlapped inside the upper ratchet sleeve 13. A limit protrusion 15 is fixedly mounted inside the lower ratchet sleeve 14. A spring 16 is fixedly mounted at the bottom of the lower ratchet sleeve 14. A connecting circular plate 17 is fixedly mounted at the bottom of the spring 16. A rotating shaft 18 is fixedly mounted on the surface of the connecting circular plate 17. The rotating shaft 18 is rotatably mounted inside the fixed plate 11, and the sealing plate 12 is fixedly mounted on the surface of the rotating shaft 18. A limit is provided on the surface of the rotating shaft 18. There are four grooves 19, four limiting protrusions 15, and four limiting grooves 19, all arranged in a circular array to distribute the force applied during rotation and prevent individual limiting protrusions 15 from breaking due to excessive force. The limiting grooves 19 are slidably connected to the limiting protrusions 15. The lower ratchet sleeve 14 is slidably mounted on the surface of the rotating shaft 18. When the stirring shaft 9 rotates clockwise, it drives the upper ratchet sleeve 13 to rotate, causing the upper ratchet sleeve 13 to move along the inclined surface of the lower ratchet sleeve 14. This pushes the lower ratchet sleeve 14 downward, compressing the spring 16. This prevents the rotating shaft 18 from moving during the mixing process. The mixing shaft 9 will drive the sealing plate 12 to move. After the raw materials are mixed, the mixing shaft 9 drives the lower ratchet sleeve 14 to rotate through the upper ratchet sleeve 13. The lower ratchet sleeve 14 drives the rotating shaft 18 to rotate through the limiting protrusion 15 and the limiting groove 19. This causes the rotating shaft 18 to drive the sealing plate 12 to rotate, so that the sealing plate 12 no longer blocks the opening of the fixed plate 11. The mixed raw materials fall below the fixed plate 11 and enter the granulator body 24 through the discharge pipe of the mixing discharge box 6. This prevents the raw materials from being transferred to the feed hopper of the granulator body 24 after being mixed in the mixer. A pelletizing component is provided on the right side of the granulator body 24. The feed pipe of the granulator body 24 is connected to the discharge pipe of the mixing discharge box 6.
[0024] Specifically, the weighable mounting frame includes four weighing sensors 2 fixedly mounted on the top of the mounting base plate 1, which are symmetrically distributed. A T-shaped mounting plate 3 is fixedly mounted on the top of the weighing sensors 2. Fixing blocks 4 are fixedly mounted between the opposing surfaces of the T-shaped mounting plates 3. A mounting ring 5 is fixedly mounted on the side of the fixing block 4 away from the T-shaped mounting plate 3. The mounting ring 5 is fixedly mounted on the surface of the mixing feed box 6. When the raw material is added into the mixing feed box 6, the mixing feed box 6 will apply gravity to the T-shaped mounting plate 3 through the mounting ring 5 and the fixing blocks 4, and then apply the final gravity to the weighing sensors 2 through the T-shaped mounting plate 3. The weighing sensors 2 weigh the raw material in the mixing feed box 6. When the added unmixed raw material does not change, as the mixed raw material enters the granulator body 24, the weighing sensors 2 can weigh the less raw material. When the raw material is reduced to a preset value, it means that the mixed raw material can be added below the fixing plate 11.
[0025] Specifically, the pelletizing assembly includes a connecting frame 20 fixedly installed on the right side of the pelletizer body 24. A servo motor 21 is fixedly installed on the right side of the connecting frame 20. An installation sleeve 22 is fixedly installed at the output end of the servo motor 21. A pelletizing blade 23 is fixedly installed on the surface of the installation sleeve 22. The servo motor 21 drives the installation sleeve 22 at the output end to rotate, so that the installation sleeve 22 drives the pelletizing blade 23 to move, so that the pelletizing blade 23 pelletizes the extruded raw material, thereby facilitating the preparation of nylon modified granules. The length of the nylon modified granules can be controlled by controlling the moving speed of the pelletizing blade 23 through the servo motor 21.
[0026] This continuous granulation processing equipment for modified nylon granules is connected to a 220V mains power supply, and the main controller can be a conventional known device such as a computer for control.
[0027] In use: The raw materials required for the preparation of nylon modified granules are added into the mixing and feeding box 6. The stirring motor 8 drives the output end to rotate the stirring shaft 9, which in turn drives the stirring paddle 10 to mix the raw materials. When the mixed raw materials enter the granulator body 24 below the fixed plate 11, the weight of the raw materials inside the mixing and feeding box 6 is detected by the weighing sensor 2. When the weight of the raw materials in the mixing and feeding box 6 is lower than the preset value, the stirring motor 8 drives the output end to rotate the stirring shaft 9 in the opposite direction. The stirring shaft 9 drives the upper ratchet sleeve 13 to rotate, so that the upper ratchet sleeve 13 pushes the vertical surface of the lower ratchet sleeve 14 through its own vertical surface, causing the upper ratchet sleeve 13 to push the lower ratchet sleeve 14 to rotate. The lower ratchet sleeve 14 is driven by the limiting protrusion 15 and the limiting groove 19. The rotating connecting plate 17 drives the sealing plate 12 to move on the surface of the fixed plate 11, so that the sealing plate 12 and the fixed plate 11 are vertically aligned. This allows the mixed raw material to enter the bottom through the opening on the surface of the fixed plate 11 and contact the raw material at the bottom of the fixed plate 11, thereby replenishing the raw material entering the granulator body 24. After replenishment, the stirring shaft 9 continues to drive the sealing plate 12 to rotate through the connecting assembly, so that the sealing plate 12 seals the opening on the fixed plate 11 and adds the unmixed raw material into the mixing feed box 6. The stirring motor 8 drives the stirring shaft 9 to drive the stirring paddle 10 to rotate, thus mixing the raw material. This ensures a continuous flow of raw material into the granulator body 24, enabling continuous granulation of nylon modified granules.
[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A continuous granulation processing equipment for modified nylon granules, comprising a mounting base plate (1), characterized in that, The top of the mounting base plate (1) is fixedly provided with a granulator body (24), the top of the mounting base plate (1) is provided with a weighable mounting frame, the top of the mounting base plate (1) is provided with a mixing feed box (6) through the weighable mounting frame, the top of the mixing feed box (6) is fixedly provided with a support plate (7), the top of the support plate (7) is fixedly provided with a stirring motor (8), the output end of the stirring motor (8) is fixedly provided with a stirring shaft (9), the surface of the stirring shaft (9) is fixedly provided with a stirring paddle (10), the inside of the mixing feed box (6) is fixedly provided with a fixing plate (11), the top of the fixing plate (11) is overlapped with a sealing plate (12), the top of the sealing plate (12) is provided with a connecting component between the top of the sealing plate (12) and the bottom of the stirring shaft (9), the right side of the granulator body (24) is provided with a pelletizing component, and the feed pipe of the granulator body (24) is overlapped with the feed pipe of the mixing feed box (6).
2. The continuous granulation equipment for nylon modified granules according to claim 1, characterized in that, The weighable mounting bracket includes a weighing sensor (2) fixedly mounted on the top of the mounting base plate (1). A T-shaped mounting plate (3) is fixedly mounted on the top of the weighing sensor (2). Fixing blocks (4) are fixedly mounted between the opposing surfaces of the T-shaped mounting plates (3). A mounting ring (5) is fixedly mounted on the side of the fixing block (4) away from the T-shaped mounting plate (3). The mounting ring (5) is fixedly mounted on the surface of the mixing feed box (6).
3. The continuous granulation equipment for nylon modified granules according to claim 1, characterized in that, The connecting assembly includes an upper ratchet sleeve (13) fixedly installed at the bottom of the stirring shaft (9), a lower ratchet sleeve (14) overlapping inside the upper ratchet sleeve (13), a limiting protrusion (15) fixedly installed inside the lower ratchet sleeve (14), a spring (16) fixedly installed at the bottom of the lower ratchet sleeve (14), a connecting circular plate (17) fixedly installed at the bottom of the spring (16), a rotating shaft (18) fixedly installed on the surface of the connecting circular plate (17), the rotating shaft (18) rotatably installed inside the fixed plate (11), and a sealing plate (12) fixedly installed on the surface of the rotating shaft (18), a limiting groove (19) is opened on the surface of the rotating shaft (18), the limiting groove (19) is slidably connected to the limiting protrusion (15), and the lower ratchet sleeve (14) is slidably installed on the surface of the rotating shaft (18).
4. The continuous granulation equipment for nylon modified granules according to claim 1, characterized in that, The pelletizing assembly includes a connecting frame (20) fixedly installed on the right side of the pelletizer body (24). A servo motor (21) is fixedly installed on the right side of the connecting frame (20). An installation sleeve (22) is fixedly installed at the output end of the servo motor (21). A pelletizing blade (23) is fixedly installed on the surface of the installation sleeve (22).
5. The continuous granulation equipment for nylon modified granules according to claim 2, characterized in that, The number of the weighing sensors (2) is four, and the four weighing sensors (2) are symmetrically distributed.
6. The continuous granulation equipment for nylon modified granules according to claim 3, characterized in that, The number of the limiting protrusions (15) and the limiting grooves (19) are both four, and the four limiting protrusions (15) and the four limiting grooves (19) are distributed in a circular array.
7. The continuous granulation equipment for nylon modified granules according to claim 1, characterized in that, An isolation cover (25) is fixedly installed on the top of the sealing plate (12), and the connecting assembly is located inside the isolation cover (25).