Material transferring device

By designing a transfer device that utilizes multiple carrying platforms and a lifting mechanism, efficient transfer of silicone oil is achieved, solving the problem of low material pouring efficiency in silicone glass sealant production and improving the material pouring rate.

CN223546843UActive Publication Date: 2025-11-14HONGRUI INTELLIGENT EQUIP (JIANGSU) CO LTD
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Patent Information

Application Number
CN202423027970.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-14
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In the current silicone sealant production process, the transfer rate of silicone oil from the transfer hopper to the storage tank is slow, requiring forklifts to lift the ton containers one by one for dumping, resulting in low dumping efficiency and wasting manpower and resources.

Method used

Design a material transfer device, including a first support and a material tank. The top of the support has multiple bearing platforms and is equipped with a lifting mechanism that can adjust the tilt angle of the platforms. It can carry multiple storage containers at a time, and the material is efficiently guided into the material tank through a guiding component.

Benefits of technology

It improved material handling efficiency, reduced forklift and personnel usage time, and increased the rate at which silicone oil was transferred into storage tanks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material transfer device, which relates to the technical field of feeding transfer, and comprises a first bracket, at least two bearing platforms are arranged at the top of the first bracket, the bearing platforms are used for bearing material storage containers, a jacking mechanism is arranged between the bearing platforms and the first bracket, and the jacking mechanism can adjust the inclination angle of the bearing platforms; the material tank is arranged in the first support and located below the bearing platform, and a feeding opening is formed in the top of the material tank; the material guide component is arranged on one side of the feeding port, and when the material storage container is located on the bearing platform, the material guide component is located below the discharging port of the material storage container; the problems that in the prior art, tonnage barrels are forked one by one through a forklift, the tonnage barrels are poured into a transfer hopper, the pouring efficiency is low, and the time of occupying the forklift is long are solved.
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Description

Technical Field

[0001] This utility model belongs to the field of material transfer technology, and more specifically, relates to a material transfer device. Background Technology

[0002] Silicone sealant is an ointment characterized by strong adhesion and high tensile strength. It also features weather resistance, vibration resistance, moisture resistance, odor resistance, and strong adaptability to temperature changes. It is mainly used for bonding clean metals, glass, most non-greasy woods, silicone resins, vulcanized silicone rubber, ceramics, natural and synthetic fibers, and many painted plastic surfaces.

[0003] In the production process of silicone sealant, silicone oil is an important raw material. Silicone oil arrives at the factory in the form of tank trucks or ton containers. If it arrives in ton containers, it needs to be transferred through a transfer hopper before entering the storage tank.

[0004] Currently, the main problems in the production process of silicone sealant are as follows: the transfer rate of silicone oil from the transfer hopper to the storage tank is slow. Approximately 35 tonnes arrive at the site at a time, but only one tonne can be poured into the transfer head at a time. The tonnes need to be lifted by a forklift and poured into the transfer hopper. It takes about 4 hours to unload all 35 tonnes, requiring a forklift and dedicated personnel for unloading. This results in very low unloading efficiency and wastes manpower and resources. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing a material transfer device that solves the problems of low material transfer efficiency and long forklift time in existing technologies, which involve picking up ton containers one by one with a forklift and transferring them into a transfer hopper.

[0006] To achieve the above objectives, this utility model provides a material transfer device, comprising:

[0007] A first support is provided with at least two support platforms on its top. The support platforms are used to support storage containers. A lifting mechanism is provided between the support platforms and the first support. The lifting mechanism can adjust the tilt angle of the support platforms.

[0008] The material tank is located inside the first support and below the support platform, and the top of the material tank is provided with a material inlet;

[0009] A material guiding component is disposed on one side of the inlet. When the storage container is on the support platform, the material guiding component is located below the discharge port of the storage container.

[0010] Optionally, the storage container is a ton drum, and the bottom of the side wall of the ton drum is provided with a discharge port.

[0011] Optionally, the support platforms are arranged in pairs, with each pair of support platforms arranged side by side on the top of the first support. The ends of each pair of support platforms that are far apart from each other are hinged to the first support, and a lifting mechanism is provided below the ends of each pair of support platforms that are close to each other.

[0012] Optionally, the lifting mechanism includes a telescopic component and a connecting component disposed at the telescopic end of the telescopic component. The connecting component is Y-shaped, and its upper two ends are slidably connected to the adjacent ends of a pair of bearing platforms.

[0013] Optionally, the bottom of the tank is inclined, and a discharge port is provided on the side wall of the tank near the lowest point of the bottom.

[0014] Optionally, the discharge port is connected to a discharge pipe that extends horizontally outward.

[0015] Optionally, a valve is provided on the discharge pipe.

[0016] Optionally, the top of the material tank is provided with a top cover, and the top cover is provided with inlets on both sides. A grid plate is provided inside the inlet, and each inlet corresponds to a material guiding component.

[0017] Optionally, a second support is provided on the outer periphery of the material tank, the second support being used to support the material tank.

[0018] Optionally, the material guiding component includes an inclined material guiding plate, and baffles are provided on both sides of the material guiding plate.

[0019] This utility model provides a material transfer device, the advantages of which are: the material transfer device is provided with at least two bearing platforms on the top of the first support, each bearing platform can bear a storage container, so that at least two storage containers can be carried at a time, realizing that at least two bearing containers can pour material into the tank at the same time, improving the pouring efficiency. During the pouring process, the bearing platforms can be lifted by the lifting mechanism and their tilt angle can be adjusted so that the material in each storage container can be poured out as completely as possible. The material discharged from the discharge port of each storage container is guided by the material guiding component so that it flows accurately into the inlet of the tank.

[0020] Other features and advantages of this invention will be described in detail in the following detailed description section. Attached Figure Description

[0021] The above and other objects, features and advantages of the present invention will become more apparent from the accompanying drawings, in which like reference numerals generally represent like parts.

[0022] Figure 1 A schematic diagram of a material transfer device according to an embodiment of the present invention is shown.

[0023] Figure 2 A top view schematic diagram of the material guiding component of a material transfer device according to an embodiment of the present invention is shown.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. First support; 2. Supporting platform; 3. Material tank; 4. Inlet; 5. Tank; 6. Outlet; 7. Hydraulic cylinder; 8. Manual operating component; 9. Tank bottom; 10. Discharge pipe; 11. Top cover; 12. Grating plate; 13. Second support; 14. Guide plate; 15. Baffle; 16. Third support. Detailed Implementation

[0026] Preferred embodiments of the present invention will now be described in more detail. While preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.

[0027] like Figure 1 and Figure 2 As shown, this utility model provides a material transfer device, comprising:

[0028] The first support 1 has at least two supporting platforms 2 on its top. The supporting platforms 2 are used to support the storage container. A lifting mechanism is provided between the supporting platforms 2 and the first support 1. The lifting mechanism can adjust the tilt angle of the supporting platforms 2.

[0029] Material tank 3 is located inside the first support 1, below the bearing platform 2, and the top of the material tank 3 is provided with a material inlet 4;

[0030] The material guiding component is located on one side of the inlet 4. When the storage container is on the support platform 2, the material guiding component is located below the discharge port 6 of the storage container.

[0031] Specifically, to address the problems of low efficiency and long forklift time in the existing technology of using a forklift to lift the ton containers 5 one by one and pour them into the transfer hopper, the transfer device provided by this utility model has at least two supporting platforms 2 set on the top of the first support 1. Each supporting platform 2 can support one storage container, so that at least two storage containers can be supported at a time, enabling at least two supporting containers to pour material into the tank 3 at the same time, thereby improving the pouring efficiency. During the pouring process, the supporting platform 2 can be lifted by the lifting mechanism and its tilt angle can be adjusted so that the material in each storage container can be poured out as completely as possible. The material discharged from the discharge port 6 of each storage container is guided by the guiding component so that it flows accurately into the inlet 4 of the tank 3.

[0032] Optionally, the storage container is a ton drum 5, and the bottom of the side wall of the ton drum 5 is provided with a discharge port 6.

[0033] Specifically, the storage container is a ton drum 5. At this time, at least two ton drums 5 can be placed on the carrying platform 2 at one time by a forklift, and at the same time the discharge port 6 of at least two ton drums 5 can be opened to pour materials into the material tank 3 at the same time, shortening the total pouring time and reducing the usage time of forklifts and personnel.

[0034] Optionally, the support platforms 2 are arranged in pairs, with each pair of support platforms 2 arranged side by side on the top of the first support 1. The ends of each pair of support platforms 2 that are far apart from each other are hinged to the first support 1, and a lifting mechanism is provided below the ends of each pair of support platforms 2 that are close to each other.

[0035] Specifically, the lifting mechanism can simultaneously lift the ends of a pair of bearing platforms 2 that are close to each other, and adjust the tilt angle of the two bearing platforms 2 to empty the material in the ton 5.

[0036] Furthermore, the discharge ports 6 of the two ton barrels 5 are placed outwards, and when the lifting mechanism lifts the bearing platform 2, the position of the discharge port 6 is lower than the position being lifted.

[0037] In this embodiment, a pair of carrying platforms 2 are provided, which can double the material pouring efficiency.

[0038] Optionally, the lifting mechanism includes a telescopic component and a connecting component disposed at the telescopic end of the telescopic component. The connecting component is Y-shaped, and its upper two ends are slidably connected to the adjacent ends of a pair of bearing platforms 2, respectively.

[0039] Specifically, the telescopic end of the telescopic component is connected to the lower part of the connecting component. When it extends, the two ends of the upper part of the connecting component slide relative to the pair of bearing platforms 2, and lift the bearing platforms 2, causing them to tilt.

[0040] In this embodiment, the telescopic component is a hydraulic cylinder 7, which has a manual operation component 8 for manual operation. The connecting component is a Y-shaped connecting rod, with a roller rotatably mounted at each of the upper ends of the connecting rod. A sliding groove is provided on the lower side of each bearing platform 2, and each roller is movably mounted in a sliding groove.

[0041] Optionally, the bottom 9 of the material tank 3 is inclined, and a discharge port is provided on the side wall of the material tank 3 near the lowest point of the bottom 9.

[0042] Specifically, the material tank 3 acts as a transfer hopper, and the inclined tank bottom 9 can improve the material transfer efficiency of the material tank 3 and reduce the material residue in the material tank 3.

[0043] Optionally, the discharge port is connected to a discharge pipe 10 that extends horizontally outward.

[0044] Specifically, the material tank 3 uses a flat discharge pipe 10 to discharge material, which reduces bends at the discharge port, reduces pipe resistance, and lowers the overall height of the device.

[0045] Optionally, a valve is provided on the discharge pipe 10.

[0046] Specifically, the valves can control the discharge of material from tank 3, which can store material for a short period of time.

[0047] Optionally, the top of the material tank 3 is provided with a top cover 11, and the top cover 11 is provided with inlets 4 on both sides. A grid plate 12 is provided inside the inlet 4, and each inlet 4 corresponds to a material guiding component.

[0048] Specifically, the feed inlet 4 is located on both sides of the top cover 11 of the tank 3. Compared with the open design, the area of ​​the feed inlet 4 is reduced, and a grid plate 12 is provided to reduce the entry of foreign objects and impurities.

[0049] Optionally, a second support 13 is provided on the outer periphery of the material tank 3, which is used to support the material tank 3.

[0050] Specifically, the second support 13 may include multiple legs, which are fixedly connected to the outer periphery of the material tank 3 to provide stable support for the material tank 3.

[0051] Optionally, the material guiding component includes an inclined material guiding plate 14, with baffles 15 provided on both sides of the material guiding plate 14.

[0052] Specifically, the guide plate 14 is inclined to receive the material discharged through the discharge port 6 of the ton tank 5 and guide the material to the inlet 4, and then into the material tank 3 for transfer. The baffles 15 on both sides of the guide plate 14 play the role of guiding the material and reducing the overflow of the material when receiving it.

[0053] In this embodiment, a third support 16 is also included. The upper end of the third support 16 is connected to the upper end of the material guiding component and to the lower side of the material guiding plate 14, which can support the material guiding component in an inclined state.

[0054] The various embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. A material transfer device, characterized in that, include: A first support is provided with at least two support platforms on its top. The support platforms are used to support storage containers. A lifting mechanism is provided between the support platforms and the first support. The lifting mechanism can adjust the tilt angle of the support platforms. The material tank is located inside the first support and below the support platform, and the top of the material tank is provided with a material inlet; A material guiding component is disposed on one side of the inlet. When the storage container is on the support platform, the material guiding component is located below the discharge port of the storage container.

2. The material transfer device according to claim 1, characterized in that, The storage container is a ton drum, and a discharge port is provided at the bottom of the side wall of the ton drum.

3. The material transfer device according to claim 1, characterized in that, The support platforms are arranged in pairs, with each pair of support platforms arranged side by side on the top of the first support. The ends of each pair of support platforms that are far apart from each other are hinged to the first support, and a lifting mechanism is provided below the ends of each pair of support platforms that are close to each other.

4. The material transfer device according to claim 3, characterized in that, The lifting mechanism includes a telescopic component and a connecting component disposed at the telescopic end of the telescopic component. The connecting component is Y-shaped, and its upper two ends are slidably connected to the adjacent ends of a pair of bearing platforms.

5. The material transfer device according to claim 1, characterized in that, The bottom of the tank is inclined, and a discharge port is provided on the side wall of the tank near the lowest point of the bottom.

6. The material transfer device according to claim 5, characterized in that, The discharge port is connected to a discharge pipe that extends horizontally outward.

7. The material transfer device according to claim 6, characterized in that, A valve is installed on the discharge pipe.

8. The material transfer device according to claim 1, characterized in that, The top of the material tank is provided with a top cover, and the top cover is provided with inlets on both sides. The inlets are provided with grid plates, and each inlet corresponds to a material guiding component.

9. The material transfer device according to claim 1, characterized in that, A second support is provided on the outer periphery of the material tank, and the second support is used to support the material tank.

10. The material transfer device according to claim 1, characterized in that, The material guiding component includes an inclined material guiding plate, and baffles are provided on both sides of the material guiding plate.