Intelligent waste belt collecting device
By employing an intelligent waste tape collection device driven by staggered turntables and fiber optic sensors on industrial production lines, the problem of inaccurate waste tape collection has been solved, achieving efficient and stable waste tape collection and improving production efficiency and material management.
Patent Information
- Application Number
- CN202423303322.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, the material collection process suffers from low efficiency due to manual operation, inaccurate winding leading to breakage or tearing, and the simple mechanical devices lack effective control, affecting normal production and material management.
The system employs a first and second turntable arranged in an alternating pattern on a support frame. Driven by a motor, and combined with fiber optic sensors and sensing wheels, it achieves precise control over the winding of the material strip. Guide rings and rollers are used to reduce friction, ensuring smooth material strip transmission and collection.
It achieves precise winding of the material strip, avoiding breakage or tearing, improving collection efficiency and quality, and enhancing the versatility and production flexibility of the device.
Smart Images
Figure CN223547383U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material collection technology, and more specifically, to an intelligent waste material collection device. Background Technology
[0002] In industrial assembly line processing, unprocessed workpieces are often covered with a protective strip, typically a plastic structure bonded to the workpiece surface. Traditional collection methods rely on manual operation or simple mechanical devices for winding. Manual operation is difficult to control precisely, leading to problems such as over-winding causing breakage or premature tearing. Furthermore, manual operation is inefficient and consumes significant manpower. Simple mechanical devices often lack effective control mechanisms, failing to adjust the winding process according to the actual condition of the strip, making them prone to malfunctions during collection, disrupting normal production and hindering effective material management.
[0003] Therefore, this application proposes an intelligent waste collection device to solve the aforementioned problems. Utility Model Content
[0004] To address the aforementioned problems, this application provides an intelligent waste collection device.
[0005] The intelligent waste belt collection device provided in this application adopts the following technical solution:
[0006] A smart waste collection device includes:
[0007] The support has a first turntable and a second turntable arranged alternately from bottom to top; the first turntable is used to transport the workpiece, and the second turntable is used to wind up the strip material on the surface of the workpiece.
[0008] The first turntable and the second turntable are driven to rotate by the first motor and the second motor, respectively;
[0009] The sensing device includes an optical fiber sensor and is electrically connected to the first motor and the second motor; a connecting plate is vertically arranged on the bracket, the optical fiber sensor is arranged on the back of the connecting plate, a rotating shaft is rotatably arranged through the connecting plate, a sensing wheel is arranged on the rotating shaft, and a notch is provided on the sensing wheel, the notch being located within the sensing range of the optical fiber sensor;
[0010] A guide ring is provided on the rotating shaft.
[0011] Furthermore, an extension plate is fixedly connected to the rotating shaft, and the guide ring is rotatably disposed at the bottom of the extension plate.
[0012] The above technical solution makes the guide ring more stable during the movement of the conveyor belt and its own rotation; it can better withstand the force transmitted by the conveyor belt and reduce abnormal wear between device components caused by unstable factors such as shaking.
[0013] Furthermore, the guide ring has a square ring structure, and a roller parallel to the rotating shaft is sleeved on the guide ring.
[0014] Through the above technical solution, the presence of the roller can effectively reduce the friction generated when the material belt moves on the guide ring; during the winding process, the material belt can pass through the guide ring more smoothly, avoiding the situation of the material belt getting stuck or even broken due to excessive friction, ensuring the continuity of waste material belt collection work, and also helping to improve the winding speed and efficiency.
[0015] Furthermore, the length of the guide ring is greater than the width of the first turntable or the second turntable.
[0016] The above technical solution can adapt to the collection of material strips of different widths. Whether the material strip is narrow or relatively wide, it can be smoothly wound up under the effective guidance of the guide ring, which enhances the versatility of the device, reduces the trouble of frequently changing or adjusting the device due to different material strip widths, and improves the flexibility of production and use.
[0017] Furthermore, at least two bearings are fitted on the rotating shaft, and the rotating shaft is rotatably connected to the connecting plate through the bearings.
[0018] Through the above technical solution, the use of bearings can greatly reduce the friction of the rotating shaft during rotation, allowing the shaft to rotate flexibly and smoothly. In this way, there will be no jamming during the process of the induction wheel following the material belt to drive the rotating shaft and the subsequent reset rotation, ensuring the normal operation of the entire induction device and the timeliness and accuracy of motor control.
[0019] In summary, this application includes at least one of the following beneficial technical effects:
[0020] (1) This application can accurately control the winding rhythm of the material strip, avoid the material strip from breaking or being pulled off in advance, and ensure that the material strip can be collected completely and efficiently, thereby improving the overall quality and efficiency of waste material strip collection and helping to improve the level of material management in the production process. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of this application. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the structure of this application. Figure 2 ;
[0023] Figure 3 for Figure 2 Enlarged diagram of point A in the middle.
[0024] The following are the labels in the diagram: 1. Support; 2. First turntable; 3. Second turntable; 4. First motor; 5. Second motor; 6. Fiber optic sensor; 7. Connecting plate; 8. Rotating shaft; 9. Sensing wheel; 10. Guide ring; 11. Extension plate; 12. Roller. Detailed Implementation
[0025] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0026] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0028] Example:
[0029] The following is in conjunction with the appendix Figure 1 -3 provides further detailed description of this application.
[0030] This application discloses an intelligent waste collection device, comprising:
[0031] The support 1 has a first turntable 2 and a second turntable 3 arranged alternately from bottom to top; the first turntable 2 is used to transport the workpiece, and the second turntable 3 is used to wind up the material strip on the surface of the workpiece.
[0032] The first turntable 2 and the second turntable 3 are driven to rotate by the first motor 4 and the second motor 5, respectively.
[0033] The sensing device includes an optical fiber sensor 6 and is electrically connected to a first motor 4 and a second motor 5; a connecting plate 7 is vertically arranged on the bracket 1, the optical fiber sensor 6 is arranged on the back of the connecting plate 7, a rotating shaft 8 is rotatably arranged through the connecting plate 7, a sensing wheel 9 is arranged on the rotating shaft 8, and a notch is provided on the sensing wheel 9, which is located within the sensing range of the optical fiber sensor 6.
[0034] A guide ring 10 is provided on the rotating shaft 8.
[0035] See Figure 1 , Figure 2 and Figure 3 An extension plate 11 is fixedly connected to the rotating shaft 8, and a guide ring 10 is rotatably set at the bottom of the extension plate 11; this makes the guide ring 10 more stable during the movement of the material belt and its own rotation; it can better withstand the force transmitted by the material belt and reduce abnormal wear between device components caused by unstable factors such as shaking.
[0036] See Figure 1 , Figure 2 and Figure 3 The guide ring 10 has a square ring structure, and a roller 12 parallel to the rotating shaft 8 is sleeved on the guide ring 10. The presence of the roller 12 can effectively reduce the friction generated when the material belt moves on the guide ring 10. During the winding process of the material belt, the material belt can pass through the guide ring 10 more smoothly, avoiding the situation of the material belt getting stuck or even broken due to excessive friction, ensuring the continuity of the waste material belt collection work, and also helping to improve the winding speed and efficiency.
[0037] See Figure 1 and Figure 2 The length of the guide ring 10 is greater than the width of the first turntable 2 or the second turntable 3; it can adapt to the collection of material strips of different widths; whether the material strip is narrower or wider, it can be smoothly wound up under the effective guidance of the guide ring 10, which enhances the versatility of the device, reduces the trouble of frequently changing or adjusting the device due to different material strip widths, and improves the flexibility of production and use.
[0038] See Figure 1 and Figure 2At least two bearings are fitted on the rotating shaft 8, and the rotating shaft 8 is rotatably connected to the connecting plate 7 through the bearings. The use of bearings can greatly reduce the friction of the rotating shaft 8 during rotation, so that the rotating shaft 8 can rotate flexibly and smoothly. In this way, there will be no jamming when the sensing wheel 9 follows the material belt to drive the rotating shaft 8 to rotate and during subsequent reset rotation, which ensures the normal operation of the entire sensing device and the timeliness and accuracy of motor control.
[0039] The implementation principle of the intelligent waste strip collection device in this application embodiment is as follows: during operation, the first turntable 2 is responsible for conveying the workpiece, and the second turntable 3 is used to wind up the material strip on the surface of the workpiece.
[0040] When the second turntable 3 begins to tighten the material belt, the material belt gradually becomes taut. The taut material belt will drive the guide ring 10 to move. Since the guide ring 10 is connected to the rotating shaft 8, it will drive the rotating shaft 8 to rotate. The sensing wheel 9 set on the rotating shaft 8 rotates together with the rotating shaft 8. When the notch on the sensing wheel 9 passes the fiber optic sensor 6, the fiber optic sensor 6 will receive the corresponding signal and then transmit this signal. The second motor 5 connected to the electronic control will stop working after receiving the signal. This can avoid the material belt breaking due to continued tightening, or the material belt being prematurely pulled off before the material is properly fed out from the first turntable 2.
[0041] When the second motor 5 stops, the first turntable 2 continues to feed material. After the excess material is discharged, the material belt is no longer taut. At this time, the induction wheel 9 will rotate under the influence of some factors (such as the rotating roller as a counterweight), and the guide ring 10 will also droop and reset, thereby making the induction wheel 9 completely reset. The fiber optic sensor 6 is back to normal, and the second motor 5 can continue to rotate. This cycle is repeated to realize the intelligent collection of waste material belt.
[0042] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A smart waste collection device, characterized in that, include: A support (1) is provided with a first turntable (2) and a second turntable (3) arranged alternately from bottom to top; the first turntable (2) is used to transport the workpiece, and the second turntable (3) is used to wind up the strip on the surface of the workpiece. The first turntable (2) and the second turntable (3) are driven to rotate by the first motor (4) and the second motor (5), respectively; The sensing device includes an optical fiber sensor (6) and is electrically connected to the first motor (4) and the second motor (5); a connecting plate (7) is vertically arranged on the bracket (1), the optical fiber sensor (6) is arranged on the back of the connecting plate (7), a rotating shaft (8) is rotatably arranged through the connecting plate (7), a sensing wheel (9) is arranged on the rotating shaft (8), and a notch is provided on the sensing wheel (9), the notch being located within the sensing range of the optical fiber sensor (6); A guide ring (10) is provided on the rotating shaft (8).
2. The intelligent waste collection device according to claim 1, characterized in that: An extension plate (11) is fixedly connected to the rotating shaft (8), and the guide ring (10) is rotatably disposed at the bottom of the extension plate (11).
3. The intelligent waste collection device according to claim 1, characterized in that: The guide ring (10) has a square ring structure, and a roller (12) parallel to the rotating shaft (8) is sleeved on the guide ring (10).
4. The intelligent waste collection device according to claim 1, characterized in that: The length of the guide ring (10) is greater than the width of the first turntable (2) or the second turntable (3).
5. The intelligent waste collection device according to claim 1, characterized in that: At least two bearings are fitted on the rotating shaft (8), and the rotating shaft (8) is rotatably connected to the connecting plate (7) through the bearings.