Roll changing mechanism of high-speed flat plate belt carrier

The high-speed flatbed carrier tape machine's roll changing mechanism, designed with sliding columns and pull buttons, solves the problem of needing to use screws to fix the baffle in existing technologies. It enables rapid roll changing and adapts to the winding of carrier tapes of different widths, thereby improving production efficiency and product quality.

CN223547405UActive Publication Date: 2025-11-14KUNSHAN GAON TECH CO LTD
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Patent Information

Application Number
CN202423273217.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-14
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing high-speed flatbed carrier machines require screws to fix the baffles during the up and down winding process, which requires workers to use additional tools, is time-consuming, and reduces efficiency.

Method used

The design employs a sliding column and pull button, which enables quick disassembly and installation of the baffle through the engagement of the sliding column with the main shaft. The width of the carrier belt can be adjusted to accommodate carrier belts of different widths through a limit component and a motor-driven gear and rack system.

Benefits of technology

It enables quick roll change without additional tools, improving installation efficiency, and prevents wrinkling and damage by adapting to carrier tapes of different widths, thereby improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of industrial automation, and discloses a roll changing mechanism of a high-speed flat plate belt carrier, which comprises a support, the top end of the support is fixedly connected with a baffle plate I, the other side of the baffle plate I is fixedly connected with a main shaft, the outside of the main shaft is detachably connected with a baffle plate II, and the inner wall of the baffle plate II is slidably connected with a sliding column. The sliding column and the main shaft are in a clamping relation, a pull button is fixedly connected to the side, away from the second baffle, of the sliding column, a limiting assembly used for limiting the sliding range is fixedly connected to the outer portion of the sliding column, a plurality of side shafts are fixedly connected to one side of the first baffle, and the outer portions of the side shafts are slidably connected to the inner wall of the second baffle; the limiting assembly comprises a limiting block. Compared with a screw fixing method in the prior art, the design is faster, extra tools do not need to be prepared any more, time is saved, and meanwhile installation efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of industrial automation technology, and in particular to a roll changing mechanism for a high-speed flatbed carrier machine. Background Technology

[0002] Industrial automation technology is a product that combines control systems (such as computers, frequency converters, and robots) with information technology. It is mainly used to coordinate various operating processes and machinery in industry to save human resources and optimize production efficiency.

[0003] High-speed flatbed carrier tape machines are key pieces of equipment in the field of industrial automation. They manufacture electric carrier tapes through a highly automated process, reducing manual intervention. This machine integrates multiple processes such as feeding, heating, extrusion, and inspection, ensuring high precision standards at every step.

[0004] In existing technologies, some carrier tape machines require screws to fix the baffles during the up and down winding process. This method requires workers to use additional tools, which is not only time-consuming but also reduces efficiency. Therefore, a winding mechanism for high-speed flatbed carrier tape machines is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a roll changing mechanism for a high-speed flatbed carrier machine, which aims to improve the problem that some carrier machines in the prior art require screws to fix the baffle when rolling up and down, which requires workers to use additional tools, is not only time-consuming but also reduces efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-speed flatbed carrier belt machine's roll changing mechanism includes a bracket. A baffle is fixedly connected to the top of the bracket, and a main shaft is fixedly connected to the other side of the baffle. A second baffle is detachably connected to the outside of the main shaft. A sliding column is slidably connected to the inner wall of the second baffle. The sliding column is engaged with the main shaft. A pull button is fixedly connected to the side of the sliding column away from the second baffle. A limiting component for limiting the sliding range is fixedly connected to the outside of the sliding column.

[0008] As a further description of the above technical solution:

[0009] A plurality of side shafts are fixedly connected to one side of the baffle one, and the outside of the side shafts are slidably connected to the inner wall of the baffle two.

[0010] As a further description of the above technical solution:

[0011] The limiting component includes a limiting block, the inner wall of which is fixedly connected to the outside of the sliding column, and the outer side of which is slidably connected to the inner wall of the baffle.

[0012] As a further description of the above technical solution:

[0013] One end of the limiting block is fixedly connected to a spring, and the other end of the spring is fixedly connected to one side of the inner wall of the baffle.

[0014] As a further description of the above technical solution:

[0015] A support plate is fixedly connected to the bottom end of the bracket, and a base block is fixedly connected to the left side of the support plate;

[0016] As a further description of the above technical solution:

[0017] A gear is rotatably connected to the inner wall of the base block, a side block is fixedly connected to one side of the base block, a motor is fixedly connected to the inner wall of the side block, and the inner wall of the gear is fixedly connected to the drive end of the motor.

[0018] As a further description of the above technical solution:

[0019] A rack is slidably connected to the inner wall of the support plate, and the rack is meshed with the gear.

[0020] As a further description of the above technical solution:

[0021] One end of the rack is fixedly connected to a slip ring, a side plate is fixedly connected to the side of the slip ring near the support plate, and a rotating rod is slidably connected to the inner wall of the slip ring.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, when it is necessary to roll up or down, the pull button here can be pulled first to move the slide column outward, so that one end of the slide column is disengaged from the main shaft. At this time, the baffle plate 2 can be removed. Then, the carrier tape roll is inserted outside the main shaft and the side shaft, and the pull button is pulled again to put the baffle plate 2 into the designated position. This design is faster than the screw fixing method in the prior art. No additional tools are needed, saving time and improving installation efficiency.

[0024] 2. In this utility model, when winding the processed carrier tape, the distance between the side plate and the bracket can be adjusted according to the current width of the carrier tape. The motor is started to drive the gear to rotate, thereby driving the rack to move back and forth. This can adapt to carrier tapes of different widths, ensure stable winding, and prevent the carrier tape from wrinkling and being damaged due to deviation. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the roll changing mechanism of the high-speed flatbed carrier machine proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the structure of the baffle of the high-speed flatbed carrier machine proposed in this utility model;

[0027] Figure 3 for Figure 2 Enlarged view of point A in the image;

[0028] Figure 4 for Figure 2 Enlarged view of point B in the image.

[0029] Legend:

[0030] 1. Bracket; 2. Baffle 1; 3. Main shaft; 4. Side shaft; 5. Baffle 2; 6. Sliding column; 7. Pull button; 8. Limit block; 9. Spring; 10. Support plate; 11. Base block; 12. Gear; 13. Side block; 14. Motor; 15. Rack; 16. Slip ring; 17. Side plate; 18. Rotating rod. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 3 This utility model provides an embodiment of a high-speed flatbed carrier belt machine's roll changing mechanism, including a support 1. A baffle 2 is fixedly connected to the top of the support 1, providing stable support for the baffle 2. A main shaft 3 is fixedly connected to the other side of the baffle 2, providing stable rotational support for the main shaft 3. Multiple side shafts 4 are fixedly connected to one side of the baffle 2, assisting the main shaft 3 in supporting the raw material rolls used to manufacture the carrier belt. A second baffle 5 is detachably connected to the outside of the main shaft 3, cooperating with the baffle 2 to fix the raw material rolls and prevent them from falling off. The side shafts 4 are slidably connected to the inner wall of the second baffle 5, and a sliding column 6 is slidably connected to the inner wall of the second baffle 5, providing stable sliding support for the sliding column 6. The sliding column 6 and the main shaft 3 are in a locking relationship. When the sliding column 6 locks onto the main shaft 3, it can fix the raw material rolls and prevent them from falling off.

[0033] A pull button 7 is fixedly connected to the side of the sliding column 6 away from the second baffle 5. Pulling the pull button 7 can move the sliding column 6. A limiting component for limiting the sliding range is fixedly connected to the outside of the sliding column 6. The limiting component includes a limiting block 8. The inner wall of the limiting block 8 is fixedly connected to the outside of the sliding column 6. The limiting block 8 can effectively limit the maximum sliding range of the sliding column 6 and prevent it from falling out of the interior of the second baffle 5. The outside of the limiting block 8 is slidably connected to the inner wall of the second baffle 5. A spring 9 is fixedly connected to one end of the limiting block 8. The spring 9 is in a stretched state, so it can provide a force to the main shaft 3 for the limiting block 8 and the sliding column 6 to ensure their stable engagement. The other end of the spring 9 is fixedly connected to one side of the inner wall of the second baffle 5.

[0034] Reference Figure 2 and Figure 4 A support plate 10 is fixedly connected to the bottom end of the bracket 1, which provides stable support for the support plate 10. A base block 11 is fixedly connected to the left side of the support plate 10. A gear 12 is rotatably connected to the inner wall of the base block 11, which provides stable rotational support for the gear 12. A side block 13 is fixedly connected to one side of the base block 11. A motor 14 is fixedly connected to the inner wall of the side block 13, which ensures the stability of the motor 14 during operation. The inner wall of the gear 12 is fixedly connected to the drive end of the motor 14. When the motor 14 is started, it can drive the gear 12 to start rotating. A rack 15 is slidably connected to the inner wall of the support plate 10, and the rack 15 and the gear 12 are meshed.

[0035] Because of the meshing relationship between gear 12 and rack 15, when gear 12 rotates, it can drive rack 15 to move back and forth (the rack 15 shown in the figure is in its forward position and cannot move forward any further). One end of rack 15 is fixedly connected to slip ring 16. When rack 15 slides, it will drive slip ring 16 to slide. A side plate 17 is fixedly connected to the side of slip ring 16 near support plate 10. A rotating rod 18 is slidably connected to the inner wall of slip ring 16. The rotating rod 18 provides stable sliding support for side plate 17 and slip ring 16. At the same time, when side plate 17 slides backward, the distance between it and support plate 10 will shorten, thereby adapting to the current width of carrier belt. This prevents the carrier belt from sliding freely on it during winding due to the excessive distance between support plate 10 and side plate 17, which would increase the risk of carrier belt wrinkling and damage, and improve product quality.

[0036] Working principle: First, pull the button 7 to move the slide column 6 outward, disengaging it from the main shaft 3. Then, remove the second baffle 5 and insert the raw material for the processing carrier belt onto the outside of the main shaft 3 and the side shaft 4. Then, pull the button 7 again and release it after placing the second baffle 5 in the designated position. At this time, the limit block 8 will move inward under the force of the spring 9, thus ensuring that the slide column 6 re-engages with the main shaft 3.

[0037] Then the device is started. After the material is softened by the heating mechanism, the extrusion and punching mechanisms are used to punch grooves in the raw material. Subsequently, the inspection mechanism inspects the quality of the product and the distance between each groove. Finally, the distance between the side plate 17 and the support plate 10 can be adjusted according to the current width of the carrier belt. The motor 14 inside the side block 13 is started, which drives the gear 12 inside the bottom block 11 to rotate, further driving the rack 15 and slip ring 16 to move back and forth, thereby ensuring that the distance between the side plate 17 and the support plate 10 is slightly larger than the carrier belt ( Figure 4 The image shows the maximum distance setting. This prevents the carrier tape from wrinkling due to excessive distance during winding, thus preventing damage to the carrier tape.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A roll changing mechanism for a high-speed flatbed carrier machine, comprising a support (1), characterized in that: The top of the bracket (1) is fixedly connected to a baffle (2), and the other side of the baffle (2) is fixedly connected to a main shaft (3). The outside of the main shaft (3) is detachably connected to a baffle (5). The inner wall of the baffle (5) is slidably connected to a slide column (6). The slide column (6) and the main shaft (3) are in a snap-fit ​​relationship. The side of the slide column (6) away from the baffle (5) is fixedly connected to a pull button (7). The outside of the slide column (6) is fixedly connected to a limiting component for limiting the sliding range.

2. The roll changing mechanism of the high-speed flatbed carrier machine according to claim 1, characterized in that: A plurality of side shafts (4) are fixedly connected to one side of the first baffle (2), and the outside of the side shafts (4) are slidably connected to the inner wall of the second baffle (5).

3. The roll changing mechanism of the high-speed flatbed carrier machine according to claim 1, characterized in that: The limiting component includes a limiting block (8), the inner wall of which is fixedly connected to the outside of the sliding column (6), and the outside of which is slidably connected to the inner wall of the baffle (5).

4. The roll changing mechanism of the high-speed flatbed carrier machine according to claim 3, characterized in that: One end of the limiting block (8) is fixedly connected to a spring (9), and the other end of the spring (9) is fixedly connected to one side of the inner wall of the baffle (5).

5. The roll changing mechanism of the high-speed flatbed carrier machine according to claim 1, characterized in that: The bottom end of the bracket (1) is fixedly connected to a support plate (10), and the left side of the support plate (10) is fixedly connected to a bottom block (11).

6. The roll changing mechanism of the high-speed flatbed carrier machine according to claim 5, characterized in that: The inner wall of the base block (11) is rotatably connected to a gear (12), and a side block (13) is fixedly connected to one side of the base block (11). A motor (14) is fixedly connected to the inner wall of the side block (13), and the inner wall of the gear (12) is fixedly connected to the drive end of the motor (14).

7. The roll changing mechanism of the high-speed flatbed carrier machine according to claim 6, characterized in that: The inner wall of the support plate (10) is slidably connected to a rack (15), and the rack (15) and the gear (12) are meshed.

8. The roll changing mechanism of the high-speed flatbed carrier machine according to claim 7, characterized in that: One end of the rack (15) is fixedly connected to a slip ring (16), and a side plate (17) is fixedly connected to the side of the slip ring (16) near the support plate (10). A rotating rod (18) is slidably connected to the inner wall of the slip ring (16).