Glass ceramic coating device with dust removal mechanism
By designing a dust removal mechanism that utilizes strong winds and gravity to clean the dust from the surface of the microcrystalline glass, the problem of dust affecting the coating effect after cleaning is solved, achieving dust removal without damage.
Patent Information
- Application Number
- CN202422777203.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Dust may adhere to the surface of the microcrystalline glass after cleaning until it is sent into the coating chamber, affecting the coating effect. Direct wiping may cause surface damage.
Design a microcrystalline glass coating device with a dust removal mechanism, including a dust removal mechanism, a blower, a sliding seat, a clamping seat, and a dust collection mechanism. The device uses strong wind and gravity to remove dust from the glass surface and allow it to enter the dust collection mechanism, thus avoiding direct contact cleaning.
It achieves thorough dust removal, avoids damage to the surface of the microcrystalline glass, and ensures the coating effect.
Smart Images

Figure CN223547920U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of microcrystalline glass coating technology, and in particular to a microcrystalline glass coating device with a dust removal mechanism. Background Technology
[0002] Microcrystalline glass coating is an advanced glass surface treatment technology that forms one or more thin films on the glass surface to achieve various functions such as altering the glass's optical properties, enhancing its mechanical strength, improving weather resistance, scratch resistance, anti-fogging, and self-cleaning. This technology has wide applications in modern architecture, automotive, and electronics industries. This article will detail the microcrystalline glass coating process and its key steps.
[0003] Before coating, the glass needs to be thoroughly cleaned to remove surface oil, dust, and other impurities. However, even after cleaning, dust may still adhere to the surface of the microcrystalline glass during the coating process, affecting the coating effect. Directly wiping away the dust may damage the surface of the microcrystalline glass. Utility Model Content
[0004] This utility model discloses a microcrystalline glass coating device with a dust removal mechanism, aiming to solve the problem that dust may still adhere to the surface of the microcrystalline glass after cleaning and during the coating process in the coating chamber, affecting the coating effect. Directly wiping away dust may damage the surface of the microcrystalline glass.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A microcrystalline glass coating device with a dust removal mechanism includes a base, a docking mechanism sequentially fixed to the top of the base, a dust removal mechanism, a blower, a sliding seat connected to the top of the dust removal mechanism, a clamping seat movably connected to the sliding seat, and a dust collection mechanism disposed at the bottom of the dust removal mechanism. The dust removal mechanism includes a support plate fixedly connected to the bottom of the sliding seat, a hinged support hinged to both sides of the support plate, and a hydraulic rod movably connected to one side of the bottom of the support plate. The bottom of the sliding seat is fixedly connected to the support plate via a connecting seat. One side of the bottom of the support plate is connected to the output end of the hydraulic rod via a third hinge. The other end of the hydraulic rod is connected to the top of the base via a second hinge. The bottom end of the hinged support is fixedly connected to the top of the base.
[0007] By incorporating a blower and a dust removal mechanism, the dust removal mechanism can simultaneously tilt the sliding seat, clamping seat, and microcrystalline glass located above the support plate, making them parallel to the wind direction of the blower. Thus, when the blower blows air, the dust on the microcrystalline glass can be detached and fall into the dust collection mechanism under the action of strong wind and gravity. This cleaning structure ensures thorough dust removal and effectively prevents dust from damaging the surface of the microcrystalline glass.
[0008] In a preferred embodiment, the dust removal mechanism further includes a limiting plate attached to the top of the support plate, a limiting frame fixed to the bottom of the limiting plate, an inclined limiting plate movably inserted within the limiting frame, and an air rod fixedly connected to one side of the inclined limiting plate. The air rod is fixedly connected to the bottom of the limiting plate, and the limiting plate is fixedly connected to the top of the base via a bracket. The top of the inclined limiting plate is attached to the bottom of the support plate.
[0009] By incorporating a dust removal mechanism, the limiting plate and the inclined limiting plate can be attached to the top and bottom of the support plate, respectively. Under the action of both, the position of the support plate can be finely adjusted, thereby achieving the correction of the support plate position and making it easier to connect with the docking mechanism.
[0010] In a preferred embodiment, the docking mechanism includes a linear guide rail fixed to the base, a slider movably connected to the linear guide rail, and a roller conveyor fixed to the top of the slider. The docking mechanism also includes a plurality of support rods fixed to one side of the clamping seat and a limiting plate movably sleeved on the outer wall of the support rods. A damping collar is provided between the limiting plate and the support rod, and the inner wall of the limiting plate is in contact with one side of the clamping seat.
[0011] By incorporating a docking mechanism, the clamping seat can be pushed onto the roller conveyor table, thereby guiding the microcrystalline glass into the coating chamber for coating. This transition structure effectively shortens the loading time. Furthermore, the limiting paddle prevents the microcrystalline glass from detaching from the sliding seat. Simultaneously, the support rod can be used to push the clamping seat, facilitating docking with the roller conveyor table.
[0012] In a preferred embodiment, the dust collection mechanism includes a dust collection trough and a negative pressure unit. The dust collection trough is disposed on the inner wall of the base and is located directly below the support plate. A groove is connected to one side of the dust collection trough, and the negative pressure unit is fixedly connected to the groove. The air intake of the negative pressure unit faces the dust collection trough. A filter screen is also fixedly connected to the groove. The filter screen is inclined downward and is disposed between the dust collection trough and the negative pressure unit. An air outlet channel is provided through one side of the groove and is connected to the air outlet of the negative pressure unit.
[0013] The dust collection mechanism is equipped with a dust collection trough to collect the dust generated after cleaning. Under the action of the negative pressure machine, the dust floating in the air can be guided, and the obliquely set filter screen can also prevent a large amount of dust from accumulating on the filter screen, thereby ensuring the suction power of the negative pressure machine.
[0014] As described above, a microcrystalline glass coating device with a dust removal mechanism includes a base, a docking mechanism sequentially fixed to the top of the base, a dust removal mechanism, a blower, a sliding seat connected to the top of the dust removal mechanism, a clamping seat movably connected within the sliding seat, and a dust collection mechanism disposed at the bottom of the dust removal mechanism. The dust removal mechanism includes a support plate fixedly connected to the bottom of the sliding seat, hinged supports hinged to both sides of the support plate, and a hydraulic rod movably connected to one side of the bottom of the support plate. The bottom of the sliding seat is fixedly connected to the support plate via a connecting seat. One side of the bottom of the support plate is connected to the output end of the hydraulic rod via a third hinge. The other end of the hydraulic rod is connected to the top of the base via a second hinge. The bottom of the hinged support is fixedly connected to the top of the base. The microcrystalline glass coating device with a dust removal mechanism provided by this utility model ensures thorough dust removal while effectively preventing dust from damaging the surface of the microcrystalline glass. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a microcrystalline glass coating device with a dust removal mechanism proposed in this utility model.
[0016] Figure 2 This is a schematic diagram of the dust removal mechanism of a microcrystalline glass coating device with a dust removal mechanism proposed in this utility model.
[0017] Figure 3 This is a schematic diagram showing the disassembled dust removal mechanism of a microcrystalline glass coating device with a dust removal mechanism proposed in this utility model.
[0018] Figure 4 This is a schematic diagram showing the disassembly of the docking mechanism of a microcrystalline glass coating device with a dust removal mechanism proposed in this utility model.
[0019] Figure 5 This is a schematic diagram of the dust collection mechanism of a microcrystalline glass coating device with a dust removal mechanism proposed in this utility model.
[0020] In the attached diagram: 1. Blower; 2. Clamping seat; 3. Sliding seat; 4. Docking mechanism; 5. Base; 6. Dust collection mechanism; 7. Dust removal mechanism; 401. Limiting lever; 402. Support rod; 403. Damping collar; 404. Roller conveyor table; 405. Slider; 406. Linear guide rail; 601. Dust collection trough; 602. Groove; 603. Filter screen; 604. Negative pressure unit; 605. Air outlet duct; 701. Connecting seat; 702. Hinge support; 703. Second hinge; 704. Hydraulic rod; 705. Third hinge; 707. Support plate; 708. Limiting plate; 709. Limiting frame; 710. Bracket; 711. Air rod; 712. Inclined limiting plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] The microcrystalline glass coating device with a dust removal mechanism disclosed in this utility model is mainly used in the dust removal of microcrystalline glass.
[0023] Reference Figures 1-3 A microcrystalline glass coating device with a dust removal mechanism includes a base 5, a docking mechanism 4 sequentially fixed to the top of the base 5, a dust removal mechanism 7, a blower 1, a sliding seat 3 connected to the top of the dust removal mechanism 7, a clamping seat 2 movably connected within the sliding seat 3, and a dust collection mechanism 6 disposed at the bottom of the dust removal mechanism 7. The dust removal mechanism 7 includes a support plate 707 fixedly connected to the bottom of the sliding seat 3, hinged supports 702 hinged to both sides of the support plate 707, and a hydraulic rod 704 movably connected to one side of the bottom of the support plate 707. The bottom of the sliding seat 3 is fixedly connected to the support plate 707 via a connecting seat 701, and one side of the bottom of the support plate 707 is connected to the output end of the hydraulic rod 704 via a third hinge 705. The other end of the hydraulic rod 704... The second hinge 703 is connected to the top of the base 5, and the bottom end of the hinge support 702 is fixedly connected to the top of the base 5. Under the action of the hydraulic rod 704, the dust removal mechanism 7 can drive the support plate 707 to tilt around the hinge support 702. As the hydraulic rod 704 retracts, it also drives the sliding seat 3, the clamping seat 2 and the microcrystalline glass located above the support plate 707 to tilt and become parallel to the wind direction of the blower 1. Thus, when the blower 1 blows air, the dust on the microcrystalline glass can be detached and fall into the dust collection mechanism 6 under the action of strong wind and gravity. Under this cleaning structure, the thoroughness of dust cleaning can be ensured, and the damage to the surface of the microcrystalline glass can also be effectively avoided.
[0024] Reference Figure 3In a preferred embodiment, the dust removal mechanism 7 further includes a limiting plate 708 attached to the top of the support plate 707, a limiting frame 709 fixed to the bottom of the limiting plate 708, an inclined limiting plate 712 movably inserted into the limiting frame 709, and an air rod 711 fixedly connected to one side of the inclined limiting plate 712.
[0025] Reference Figure 3 In a preferred embodiment, the air rod 711 is fixedly connected to the bottom end of the limiting plate 708, and the limiting plate 708 is fixedly connected to the top end of the base 5 through the bracket 710. The top end of the inclined limiting plate 712 is attached to the bottom end of the support plate 707. In the dust removal mechanism 7, the limiting plate 708 and the inclined limiting plate 712 can be attached to the top and bottom ends of the support plate 707, respectively. At the same time, under the action of the air rod 711, the inclined limiting plate 712 can be driven to retract and disengage from the support plate 712. Under the action of the limiting frame 709, the inclined limiting plate 712 is ensured to move in a straight line. Thus, when the support plate 707 is in a horizontal state, the position of the support plate 707 can be finely adjusted under the limiting of the limiting plate 708 and under the translation action of the inclined limiting plate 712, thereby realizing the correction of the position of the support plate 707 and making it easier to connect with the docking mechanism 4.
[0026] Reference Figure 4 In a preferred embodiment, the docking mechanism 4 includes a linear guide rail 406 fixed on the base 5, a slider 405 movably connected to the linear guide rail 406, and a roller conveyor 404 fixed to the top of the slider 405.
[0027] Reference Figure 2 In a preferred embodiment, the docking mechanism 4 further includes a plurality of support rods 402 fixed to one side of the clamping seat 2 and a limiting lever 401 movably sleeved on the outer wall of the support rods 402.
[0028] Reference Figure 2 In a preferred embodiment, a damping collar 403 is provided between the limiting paddle 401 and the support rod 402. The inner wall of the limiting paddle 401 is attached to one side of the clamping seat 2. In the docking mechanism 4, a roller conveyor 404 is provided, as well as a linear guide rail 406 and a slider 405 that can drive it to move. After the microcrystalline glass on the clamping seat 2 is cleaned, it can be pushed into the roller conveyor 404 to realize the self-propulsion of the microcrystalline glass and enter the coating chamber for coating. Under this transition structure, the clamping seat 2 and the microcrystalline glass can be installed on the sliding seat 3 again during the coating process, thereby shortening the loading time. In addition, under the action of the limiting paddle 401, rotating to a vertical state can limit the microcrystalline glass in an inclined state to prevent it from falling off the sliding seat 3. At the same time, the limiting paddle 401 in a horizontal state can be hidden, and the support rod 402 can be used to push the clamping seat 2, which can more easily complete the docking with the roller conveyor 404.
[0029] Reference Figure 5 In a preferred embodiment, the dust collection mechanism 6 includes a dust collection trough 601 and a negative pressure machine 604. The dust collection trough 601 is disposed on the inner wall of the base 5 and is located directly below the support plate 707.
[0030] Reference Figure 5 In a preferred embodiment, a groove 602 is connected to one side of the dust collection tank 601, and a negative pressure machine 604 is fixedly connected in the groove 602, with the air intake of the negative pressure machine 604 facing the position of the dust collection tank 601.
[0031] Reference Figure 5 In a preferred embodiment, a filter screen 603 is fixedly connected in the groove 602. The filter screen 603 is inclined downward and is located between the dust collection tank 601 and the negative pressure machine 604.
[0032] Reference Figure 5 In a preferred embodiment, an air outlet channel 605 is provided through one side of the groove 602, and the air outlet channel 605 is connected to the air outlet of the negative pressure machine 604. The dust collection tank 601 in the dust collection mechanism 6 is used to collect the dust generated after cleaning. Under the action of the negative pressure machine 604, a negative pressure can be formed in the dust collection tank 601 to guide the dust floating in the air and draw it into the dust collection tank 601 for temporary storage. Under the action of the inclined filter screen 603, in addition to separating the dust, the fixed method can also prevent a large amount of dust from accumulating on the filter screen 603, thereby ensuring the suction power of the negative pressure machine 604.
[0033] Working principle: Under the action of hydraulic rod 704, dust removal mechanism 7 drives support plate 707 to tilt around hinge support 702. As hydraulic rod 704 retracts, it also drives sliding seat 3, clamping seat 2 and microcrystalline glass located above support plate 707 to tilt and become parallel to the wind direction of blower 1. Thus, when blower 1 blows air, the dust on microcrystalline glass can be detached and fall into dust collection mechanism 6 under the action of strong wind and gravity. This cleaning structure can ensure the thoroughness of dust cleaning and effectively prevent dust from damaging the surface of microcrystalline glass.
[0034] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. A microcrystalline glass coating device with a dust removal mechanism, characterized in that, It includes a base (5), a docking mechanism (4) sequentially fixed to the top of the base (5), a dust removal mechanism (7), a blower (1), a sliding seat (3) connected to the top of the dust removal mechanism (7), a clamping seat (2) movably connected to the sliding seat (3), and a dust collection mechanism (6) set at the bottom of the dust removal mechanism (7); The dust removal mechanism (7) includes a support plate (707) fixedly connected to the bottom end of the sliding seat (3), a hinged support (702) hinged to both sides of the support plate (707), and a hydraulic rod (704) movably connected to one side of the bottom end of the support plate (707). The bottom end of the sliding seat (3) is fixedly connected to the support plate (707) through the connecting seat (701). One side of the bottom end of the support plate (707) is connected to the output end of the hydraulic rod (704) through the third hinge (705). The other end of the hydraulic rod (704) is connected to the top end of the base (5) through the second hinge (703). The bottom end of the hinge support (702) is fixedly connected to the top end of the base (5).
2. The microcrystalline glass coating device with a dust removal mechanism according to claim 1, characterized in that, The dust removal mechanism (7) also includes a limiting plate (708) attached to the top of the support plate (707), a limiting frame (709) fixed to the bottom of the limiting plate (708), an inclined limiting plate (712) movably inserted into the limiting frame (709), and an air rod (711) fixedly connected to one side of the inclined limiting plate (712).
3. A microcrystalline glass coating apparatus with a dust removal mechanism according to claim 2, characterized in that, The air rod (711) is fixedly connected to the bottom end of the limiting plate (708), and the limiting plate (708) is fixedly connected to the top end of the base (5) through the bracket (710). The top end of the inclined limiting plate (712) is attached to the bottom end of the support plate (707).
4. A microcrystalline glass coating device with a dust removal mechanism according to claim 1, characterized in that, The docking mechanism (4) includes a linear guide rail (406) fixed on the base (5), a slider (405) movably connected to the linear guide rail (406), and a roller conveyor (404) fixed to the top of the slider (405).
5. A microcrystalline glass coating apparatus with a dust removal mechanism according to claim 4, characterized in that, The docking mechanism (4) also includes a plurality of support rods (402) fixed to one side of the clamping seat (2) and a limiting lever (401) movably sleeved on the outer wall of the support rods (402).
6. A microcrystalline glass coating apparatus with a dust removal mechanism according to claim 5, characterized in that, A damping collar (403) is provided between the limiting paddle (401) and the support rod (402), and the inner wall of the limiting paddle (401) is attached to one side of the clamping seat (2).
7. A microcrystalline glass coating apparatus with a dust removal mechanism according to claim 1, characterized in that, The dust collection mechanism (6) includes a dust collection trough (601) and a negative pressure machine (604). The dust collection trough (601) is located on the inner wall of the base (5) and is located directly below the support plate (707).
8. A microcrystalline glass coating apparatus with a dust removal mechanism according to claim 7, characterized in that, A groove (602) is connected to one side of the dust collection tank (601), and a negative pressure machine (604) is fixedly connected in the groove (602). The air intake of the negative pressure machine (604) faces the dust collection tank (601).
9. A microcrystalline glass coating apparatus with a dust removal mechanism according to claim 8, characterized in that, A filter screen (603) is fixedly connected in the groove (602). The filter screen (603) is inclined downward and is located between the dust collection tank (601) and the negative pressure machine (604).
10. A microcrystalline glass coating apparatus with a dust removal mechanism according to claim 9, characterized in that, An air outlet channel (605) is provided through one side of the groove (602), and the air outlet channel (605) is connected to the air outlet of the negative pressure machine (604).