Adjustable support padstone template capable of leveling mortar surface

Abstract

The utility model provides an adjustable support padstone template capable of leveling a mortar surface, and relates to the field of bridge construction, in particular to the technical field of bridge beam plate support padstone construction. An adjustable support cushion stone template capable of leveling a mortar surface comprises four steel templates, each steel template comprises a channel steel body and an inserting part located at one end of the channel steel body, and a through hole suitable for the channel steel body to penetrate through is formed in the vertical face of each inserting part; every two adjacent steel formworks are connected in the mode that the channel steel body of one steel formwork penetrates through the through hole of the inserting-connecting part of the other steel formwork, and the four steel formworks are connected to form a square-frame-shaped structure with the adjustable size. And the four horizontal detection devices are respectively arranged on the channel steel bodies of the four steel templates. The four steel formworks are connected to form a square-frame-shaped structure, and meanwhile, the flatness adjusting device, the levelness detecting device and the mortar leveling device are arranged in a matched mode, so that the rigidity of the formworks is guaranteed, the construction cost is reduced, and the construction quality of the support padstone can be guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of bridge construction, and in particular to the field of bridge beam and slab bearing pad construction technology, specifically referring to an adjustable bearing pad template with mortar surface leveling. Background Technology

[0002] Bridge girder bearings are the most stress-concentrated and critical components in the entire road and bridge engineering project. The construction process and quality of the bearing pad directly affect the stress and service life of the rubber bearings, and have a direct impact on the overall bridge and engineering construction costs and subsequent maintenance. Under vehicle dynamic loads, if the top surface of the bearing pad is uneven, uneven stress will occur on the rubber bearings and bearing pads, easily leading to severe local deformation of the rubber bearings and bearing pads, significantly shortening the overall service life of the bridge bearing pads, and increasing the costs of daily maintenance and replacement of rubber bearings. Therefore, the construction quality of the bearings is particularly important.

[0003] Traditional bearing pad formwork often uses wooden boards or bamboo plywood, which have poor rigidity and limited functionality. This results in poor overall quality of the completed bearing pads, leading to significant differences in elevation between the four corners and unevenness on the top surface. Consequently, the bearing surface of the rubber bearing cannot fully rest on the bearing pad, failing to fully utilize its function. This can easily cause uneven pressure, uneven stress, and localized edge voids, thus shortening the service life of the rubber bearing and failing to meet bridge design and specification requirements. Utility Model Content

[0004] The main purpose of this utility model is to overcome the shortcomings of the prior art and provide an adjustable support pad stone template with mortar surface leveling.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An adjustable mortar-surface leveling support pad formwork, comprising:

[0007] Four steel templates, each including a channel steel body and an insertion part located at one end of the channel steel body. The vertical surface of the insertion part is provided with a through hole suitable for the channel steel body to pass through. Adjacent steel templates are connected by the through hole of the insertion part of the insertion part of one steel template through the channel steel body of another steel template. The four steel templates are connected to form a square frame structure with adjustable size.

[0008] Four horizontal detection devices are respectively installed on the channel steel bodies of the four steel templates.

[0009] Furthermore, the width of the lower end face of the channel steel body and the insertion part is greater than the width of the upper end face.

[0010] Furthermore, at least one first threaded hole or first nut is provided on the lower end face of the insertion part, and each first threaded hole or first nut is equipped with an adjusting rod for adjusting flatness, and a handle is provided on the top of the adjusting rod.

[0011] Furthermore, each connector has two first threaded holes or first nuts, which are arranged side by side on the lower end face of the connector.

[0012] Furthermore, each connector has at least one second threaded hole on its upper surface, and a fixing bolt is installed in the second threaded hole.

[0013] Furthermore, each plug has two fixing bolts arranged along its length; the upper end face of the plug is in the shape of a step, and the two fixing bolts are connected by threads and pass through a step surface. The fixing bolt located on the outer side can abut against the lower end face of the channel steel body, and the fixing bolt located on the inner side can abut against the upper end face of the channel steel body, thereby pressing and fixing the channel steel body.

[0014] Furthermore, the level detection device includes a base, a magnet, and a spirit level. The spirit level is cylindrical and is located on the upper surface of the base. The magnet is parallel to the spirit level and is located on the lower surface of the base. The level detection device is fixed to the channel steel body by the magnet.

[0015] Furthermore, it also includes a mortar leveling device, which includes a finishing panel and a handrail. The handrail is fixedly connected to the finishing panel by fixing nails. The length of the finishing panel is greater than the span between two opposite steel formworks in the rectangular frame structure.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. The template consists of four detachable steel templates, which can ensure the rigidity of the template and adjust the length and width of the template according to the size of the support pad stone, so as to realize the reuse of the template, which saves production costs, speeds up the construction progress, and the template is easy to disassemble and easy to assemble.

[0018] 2. The template is equipped with a level detection device and a flatness adjustment device. By adjusting the adjustment rod of the flatness adjustment device, the flatness of the four corners of the square frame structure of the steel template is adjusted according to the position of the bubble in the level detection device, so as to ensure that the flatness of the four corners of the support pad stone is within the allowable range of the specification.

[0019] 3. The template is equipped with a mortar leveling device, which can quickly level the mortar surface and ensure the flatness of the top surface of the support pad stone. Attached Figure Description

[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In the drawings:

[0021] Figure 1 This invention provides a schematic diagram of the overall structure of an adjustable support pad stone template for mortar surface leveling.

[0022] Figure 2 This invention provides a schematic diagram of the steel formwork structure for an adjustable and mortar-surface-leveling support pad stone formwork.

[0023] Figure 3 for Figure 2 Front view;

[0024] Figure 4 This invention provides a cross-sectional view of the through hole of an adjustable and mortar-surface leveling support pad stone template.

[0025] Figure 5 This invention provides a schematic diagram of the structure of an adjustable support pad stone template for mortar surface leveling according to the present invention.

[0026] Figure 6 This invention provides a schematic diagram of the level bubble structure for an adjustable support pad stone template for mortar surface leveling according to the present invention.

[0027] Figure 7 The diagram shows a structural schematic of an adjustable mortar leveling device for a support pad stone template according to the present invention.

[0028] The reference numerals in the above figures are as follows:

[0029] 1. Steel formwork; 2. Horizontal detection device; 3. Mortar leveling device; 11. Channel steel body; 12. Insertion part; 13. Fixing bolt; 14. First nut; 15. Adjusting rod; 21. Base; 22. Magnet; 23. Spirit bubble; 31. Finishing panel; 32. Handrail; 33. Fixing nail; 121. Through hole; 151. Handle. Detailed Implementation

[0030] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] like Figure 1 An adjustable support pad stone formwork with mortar surface leveling is shown, comprising:

[0032] Four steel templates 1, each steel template 1 includes a channel steel body 11 and an insertion part 12 located at one end of the channel steel body 11. The vertical surface of the insertion part 12 is provided with a through hole 121 suitable for the channel steel body 11 to pass through. Adjacent steel templates 1 are connected by the channel steel body 11 of one steel template 1 passing through the through hole 121 of the insertion part 12 of another steel template 1. The four steel templates 1 are connected to form a square frame structure with adjustable size.

[0033] Four horizontal detection devices 2 are respectively installed on the channel steel body 11 of the four steel templates 1.

[0034] Specifically, the width of the lower end face of the channel steel body 11 and the insertion part 12 is greater than the width of the upper end face.

[0035] Specifically, at least one first threaded hole or first nut 14 is provided on the lower end face of the insertion part 12. Each first threaded hole or first nut 14 is equipped with an adjusting rod 15 for adjusting flatness. A handle 151 is provided on the top of the adjusting rod 15. By rotating the handle 151, the adjusting rod 15 is rotated, which in turn causes the first threaded hole or first nut 14 to move up and down, thereby adjusting the height of the four corners of the square frame structure and controlling the flatness of the four corners of the support pad stone to the allowable range of the specification.

[0036] Specifically, each insertion part 12 has two first threaded holes or first nuts 14, which are arranged side by side on the lower end face of the insertion part 12. Having two first threaded holes or first nuts 14 can, to a certain extent, ensure the balance when adjusting the steel template.

[0037] Specifically, each plug-in part 12 has at least one second threaded hole on its upper end face, and a fixing bolt 13 is installed in the second threaded hole.

[0038] Specifically, each insertion part 12 has two fixing bolts 13 arranged along its length. The upper end face of the insertion part 12 is stepped, and the two fixing bolts 13 are threaded together and pass through a stepped surface. The outer fixing bolt 13 abuts against the lower end face of the channel steel body 11, and the inner fixing bolt 13 abuts against the upper end face of the channel steel body 11, thus tightening and fixing the channel steel body 11. The stepped structure of the insertion part 12 also prevents the channel steel body 11 from shifting laterally relative to the insertion part during the pouring of the foundation stone, ensuring the construction quality of the foundation stone.

[0039] Specifically, the leveling device 2 includes a base 21, a magnet 22, and a spirit level 23. The spirit level 23 is cylindrical and is located on the upper surface of the base 21. The magnet 22 is parallel to the spirit level 23 and is located on the lower surface of the base 21. The leveling device 2 is fixed to the channel steel body 11 by the magnet 22. The spirit level 23 is parallel to the steel template 1. By observing the position of the bubble in the spirit level 23, the flatness of the steel template 1 can be determined. By rotating the adjusting rod 15, the flatness of the steel template 1 can be adjusted so that the bubbles in the four spirit levels 23 of the leveling device 2 are all in a centered state.

[0040] Specifically, it also includes a mortar leveling device 3, which includes a finishing panel 31 and a handrail 32. The handrail 32 is fixedly connected to the finishing panel 31 by fixing nails 33. The length of the finishing panel 31 is greater than the span between two opposite steel templates 1 in the square frame structure.

[0041] The specific working state of the adjustable support pad stone formwork with mortar surface leveling provided by this utility model is as follows:

[0042] Before construction, the steel formwork 1 is connected by passing the channel steel body 11 of one steel formwork 1 through the through hole 121 of the insertion part 12 of another steel formwork 1. The four connected steel formwork 1 form an adjustable square frame structure. The size of the square frame structure formed by the four connected steel formwork 1 is adjusted according to the size of the support pad stone to be constructed. After adjustment, the channel steel body 1 is pressed and fixed by the fixing bolts 13 on the upper end face of the insertion part 12. The installed square frame structure of steel formwork 1 is placed at the construction position of the pad stone. The level detection device 2 is fixed and installed at an appropriate position on the channel steel body 11 by the magnet 22. The adjusting rod 15 is installed into the first threaded hole or the first nut 14. The handle 151 is turned according to the status of the level detection device to adjust the flatness of the mold until the bubbles in the four level bubbles 23 are in the center position, thus completing the flatness adjustment of the four corners of the support pad stone.

[0043] During construction, the adjusted template is used for pouring. After pouring, the mortar leveling device 3 is used to finish the top of the pad stone.

[0044] After construction is completed, remove the leveling device 2 and wait for the support pad to be formed. After the pad is formed, loosen the fixing bolts 13 on the upper end face of the insertion part 12 of the steel template 1, and pull out the channel steel body 11 from the through hole 121 of the insertion part 12. Disassemble and store the square frame structure formed by the steel template 11.

[0045] Of course, the above description is only for describing specific implementation methods and is not intended to limit the present utility model. The present utility model is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present utility model should also fall within the protection scope of the present utility model.

Claims

1. An adjustable support pad stone template for mortar surface leveling, characterized in that, include: Four steel templates, each of which includes a channel steel body and an insertion part located at one end of the channel steel body. The insertion part has a through hole on its vertical surface that allows the channel steel body to pass through. Adjacent steel templates are connected by the channel steel body of one steel template passing through the through hole of the insertion part of another steel template. The four steel templates are connected to form a square frame structure with an adjustable size. Four horizontal detection devices are respectively installed on the channel steel bodies of the four steel templates.

2. The adjustable support pad stone template for mortar surface leveling according to claim 1, characterized in that, The width of the lower end face of the channel steel body and the insertion part is greater than the width of the upper end face.

3. The adjustable support pad stone template for mortar surface leveling according to claim 2, characterized in that, At least one first threaded hole or first nut is provided on the lower end face of the plug part, and each first threaded hole or first nut is equipped with an adjusting rod for adjusting the flatness, and a handle is provided on the top of the adjusting rod.

4. The adjustable support pad stone template for mortar surface leveling according to claim 3, characterized in that, Each of the aforementioned plug-in portions has two first threaded holes or first nuts, which are arranged side by side on the lower end face of the plug-in portion.

5. The adjustable support pad stone template for mortar surface leveling according to claim 4, characterized in that, Each of the aforementioned plug-in portions has at least one second threaded hole on its upper end face, and a fixing bolt is provided in the second threaded hole.

6. The adjustable support pad stone template for mortar surface leveling according to claim 5, characterized in that, Each of the aforementioned plug-in parts has two fixing bolts, arranged in the length direction; the upper end face of the plug-in part is in the shape of a first-level step, and the two fixing bolts are respectively connected by threads and pass through a step surface, wherein the fixing bolt located on the outer side can abut against the lower end face of the channel steel body, and the fixing bolt located on the inner side can abut against the upper end face of the channel steel body, thereby pressing and fixing the channel steel body.

7. The adjustable support pad stone template for mortar surface leveling according to claim 6, characterized in that, The level detection device includes a base, a magnet, and a spirit level. The spirit level is cylindrical and is disposed on the upper surface of the base. The magnet is parallel to the spirit level and is disposed on the lower surface of the base. The level detection device is fixed to the channel steel body by the magnet.

8. The adjustable support pad stone template for mortar surface leveling according to claim 7, characterized in that, It also includes a mortar leveling device, which includes a finishing panel and a handrail. The handrail is fixedly connected to the finishing panel by fixing nails. The length of the finishing panel is greater than the span between two opposite steel templates in the square frame structure.

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