Waterproof assembly cover plate for building integrated photovoltaics (BIPV)

By using BIPV module cover plates made of zinc-aluminum-magnesium steel sheets, and employing roll forming technology and a specific structural design, the problems of high cost and poor sealing caused by aluminum alloy materials have been solved, achieving lower cost and higher sealing performance, and improving power generation efficiency.

CN223548746UActive Publication Date: 2025-11-14SUOWO (XIAMEN) PHOTOVOLTAIC TECH CO LTD
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Patent Information

Application Number
CN202423034079.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-14
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The use of aluminum alloy for the cover plates of existing BIPV modules results in high costs and poor sealing, making them prone to water and dust accumulation, which affects power generation efficiency.

Method used

The component cover plate, made of zinc-aluminum-magnesium steel plate, is formed in one step by roll forming. It is designed with a waterproof part, a fastening part, a water guiding part and an enclosing part. The fastening block and the middle pressure block are fitted together with the groove. The included angle is designed to be an acute angle greater than 60 degrees, so that they fit tightly. The fastening block and the groove are fitted at the highest position of the waterproof part.

Benefits of technology

It reduces costs, improves airtightness, prevents rainwater and debris from entering, ensures a tight fit between the module cover and the intermediate voltage block, avoids water and dust accumulation, and improves power generation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waterproof assembly cover plate for a building integrated photovoltaics (BIPV), which comprises a waterproof part, the whole cross section of the waterproof part is arch-shaped, the two ends of the waterproof part are vertically and upwards folded to form buckling parts, the tops of the two groups of buckling parts are bent along opposite directions and extend to form water guide parts, and the water guide parts are connected with the waterproof part. The end, away from the buckling part, of the water guiding part is bent downwards to form a wrapping part, and the assembly cover plate is formed in one step through rolling of a zinc-aluminum-magnesium steel plate. The cost of the assembly cover plate made of the zinc-aluminum-magnesium steel plate is lower than that of an aluminum alloy material, and the effect that the assembly cover plate is made of the zinc-aluminum-magnesium steel plate and completely covers the main water tank is achieved by utilizing popularization of BIPV and replacing an extrusion forming machining mode with a rolling one-step forming machining mode.
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Description

Technical Field

[0001] This utility model belongs to the field of B IPV technology, and in particular relates to a component cover plate for B IPV waterproofing. Background Technology

[0002] Currently, BIPV module covers on the market are usually made of aluminum alloy. However, using aluminum alloy module covers leads to higher costs for BIPV brackets, which is not conducive to the promotion of BIPV. In addition, the airtightness between the BIPV module cover and the intermediate voltage block is not strong, which can easily lead to water or dust accumulation between the BIPV module cover and the intermediate voltage block, thus affecting the power generation efficiency of the module. Utility Model Content

[0003] This invention provides a component cover plate for B IPV waterproofing, which can effectively solve the above-mentioned problems.

[0004] This utility model is implemented as follows:

[0005] A component cover plate for B IPV waterproofing, the component cover plate includes a waterproof part, the cross-section of the waterproof part is generally arched, both ends of the waterproof part are vertically folded upward to form a fastening part, the tops of the two sets of fastening parts are bent and extended in opposite directions to form a water guiding part, the end of the water guiding part away from the fastening part is bent downward to form an enclosing part, the component cover plate is formed in one step by roll forming of zinc-aluminum-magnesium steel plate.

[0006] As a further improvement, the fastening part is provided with multiple sets of fastening blocks on the side away from the waterproof part, and the fastening blocks cooperate with the grooves of the middle pressure block.

[0007] As a further improvement, the included angle between the fastening part and the water guiding part is an acute angle greater than 60 degrees.

[0008] As a further improvement, the height of the fastening part is higher than the height of the waterproof part.

[0009] As a further improvement, the fastening part and the waterproof part fit together tightly.

[0010] As a further improvement, the height of the fastening block is lower than the highest position of the waterproof part.

[0011] The beneficial effects of this utility model are: the component cover plate made of zinc-aluminum-magnesium steel plate has a lower cost than aluminum alloy material. By promoting BIPV and replacing extrusion molding with roll forming in one step, the component cover plate made of zinc-aluminum-magnesium steel plate can completely cover the main water tank. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of a component cover plate for B IPV waterproofing according to this utility model;

[0014] Figure 2 This is a schematic diagram of the overall structure of this utility model combined with the intermediate pressure block;

[0015] Figure label:

[0016] 1-Waterproof part, 2-Fastening part, 3-Water guiding part, 4-Wrapping part, 5-Central pressure block, 6-Fastening block. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely represents selected embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0018] In the description of this utility model, the terms "upper", "lower", "above", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0019] Reference Figure 1-2As shown, this embodiment provides a component cover plate for BIPV waterproofing. The component cover plate includes a waterproof part 1. The cross-section of the waterproof part 1 is generally arched. Both ends of the waterproof part 1 are vertically folded upward to form a fastening part 2. The tops of the two sets of fastening parts 2 are bent and extended in opposite directions to form a water guiding part 3. The end of the water guiding part 3 away from the fastening part 2 is bent downward to form an enclosing part 4. The component cover plate is formed in one step by roll forming of zinc-aluminum-magnesium steel plate.

[0020] The component cover made of zinc-aluminum-magnesium steel sheet is cheaper than aluminum alloy material. By promoting BIPV and replacing extrusion molding with roll forming, the component cover made of zinc-aluminum-magnesium steel sheet can completely cover the main water tank.

[0021] Furthermore, multiple sets of fastening blocks 6 are provided on the side of the fastening part 2 away from the waterproof part 1, and the fastening blocks 6 cooperate with the grooves of the middle pressure block 5.

[0022] By setting the fastening block 6 in conjunction with the intermediate pressure block 5, the component cover plate and the intermediate pressure plate can be tightly joined together, making it difficult to fall off. This can completely cover the gap between the component cover plate and the intermediate pressure plate, preventing a large amount of rainwater from entering the main water tank, and also preventing fallen leaves and other debris from entering the main water tank.

[0023] Furthermore, the included angle between the fastening part 2 and the water guiding part 3 is an acute angle greater than 60 degrees.

[0024] By setting the included angle between the fastening part 2 and the water guiding part 3 to an acute angle greater than 60 degrees, the tilt between the fastening part 2 and the water guiding part 3 becomes gentle, thus preventing rainwater from splashing due to excessive tilt when it drips.

[0025] Furthermore, the height of the fastening part 2 is higher than the height of the waterproof part 1.

[0026] Furthermore, the fastening part 2 and the waterproof part 1 are tightly fitted together.

[0027] This design prevents rainwater or fallen leaves and other debris from entering the gap between the fastening part 2 and the waterproof part 1, thus avoiding difficulties in cleaning.

[0028] Furthermore, the height of the fastening block 6 is lower than the highest position of the waterproof part 1.

[0029] This design allows the fastening between the fastening block 6 and the groove to become tighter through the compression of the waterproof part 1, making it less likely for the component cover plate and the intermediate pressure plate to fall off.

[0030] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A component cover for BIPV waterproofing, characterized in that, The component cover plate includes a waterproof part, the cross-section of which is generally arched. Both ends of the waterproof part are vertically folded upward to form a fastening part. The tops of the two sets of fastening parts are bent and extended in opposite directions to form a water guiding part. The end of the water guiding part away from the fastening part is bent downward to form an enclosing part. The component cover plate is formed in one step by rolling zinc-aluminum-magnesium steel plate.

2. The component cover plate for BIPV waterproofing according to claim 1, characterized in that, Multiple sets of fastening blocks are provided on the side of the fastening part away from the waterproof part, and the fastening blocks cooperate with the grooves of the middle pressure block.

3. The component cover plate for BIPV waterproofing according to claim 1, characterized in that, The angle between the fastening part and the water guiding part is an acute angle greater than 60 degrees.

4. The component cover plate for BIPV waterproofing according to claim 1, characterized in that, The height of the fastening part is higher than the height of the waterproof part.

5. The component cover plate for BIPV waterproofing according to claim 1, characterized in that, The fastening part and the waterproof part fit together tightly.

6. The component cover plate for BIPV waterproofing according to claim 2, characterized in that, The fastening block is positioned at a height lower than the highest point of the waterproof section.