Smart factory intelligent relay module
By designing a smart relay module for smart factories, a locking knob and a sliding adjustment column are used to achieve the splicing of relay modules and the classification of wires. This solves the problem of inconvenient connection of traditional modules in complex circuits and improves the maintenance efficiency and heat dissipation performance of electrical equipment.
Patent Information
- Application Number
- CN202423127824.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Traditional intelligent relay modules cannot meet the connection and combination of multiple circuits in complex circuits, and the internal wiring of electrical equipment is complex and difficult to identify, which affects maintenance efficiency.
A smart relay module for a smart factory was designed, comprising a fixed plate assembly, a relay body, an insulating support plate, a wiring assembly, and a locking assembly. The module can be spliced and the wires can be classified and fixed by locking knob and sliding adjustment column. The reliability of circuit connection and the convenience of maintenance are improved by using heat dissipation slots and electrical connection pads.
It enables flexible connection of multiple circuits and orderly classification of wires, simplifies the internal wiring of electrical equipment, and improves maintenance efficiency and heat dissipation performance of relay modules.
Smart Images

Figure CN223552468U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of smart factories, specifically to a smart factory intelligent relay module. Background Technology
[0002] Relays are commonly used electrical control devices in automated control circuits. A relay is actually an "automatic switch," that is, it uses a small current to control a large current. It usually plays a role in automatic adjustment, safety protection, and switching in the circuit.
[0003] The advancement of technology has improved electrical standards, making single relays insufficient for electrical operations. This necessitates the development of new, intelligent relays capable of being integrated and combined.
[0004] In the process of realizing this utility model, the inventors discovered the following problems with the existing technology: 1. When traditional intelligent relay modules are applied to complex electrical circuits, their internal structure cannot meet the connection combination of multiple circuits, which leads to the relay components inside the electrical equipment being unable to meet the existing load requirements; 2. After connecting multiple sets of circuit connection lines, traditional intelligent relay modules make the internal wiring of electrical equipment complex and difficult to identify, which will affect the subsequent maintenance and disassembly by the staff. Utility Model Content
[0005] The purpose of this utility model is to provide a smart relay module for smart factories, to solve the problems mentioned in the background art of traditional smart relay modules lacking relay module splicing structures and wire classification and fixing structures. To achieve the above objective, this utility model provides the following technical solution: a smart relay module for smart factories, including a fixing plate assembly, a relay body disposed in the inner center of the fixing plate assembly, and an insulating support plate disposed in the center of the upper surface of the fixing plate assembly. A wiring assembly is disposed on the upper side of the upper surface of the insulating support plate, and two sets of rectangular grooves are equally spaced on the upper surface of the wiring assembly.
[0006] The wiring assembly has a set of circular threaded grooves in the middle of the front and rear end surfaces, and wiring grooves are provided inside the rectangular groove at the top of the wiring assembly. Locking bolts are provided inside the threaded grooves on the front and rear sides of the wiring assembly, and electrical contact pads are provided at the end of the locking bolts near the middle of the inner side of the wiring assembly. Heat dissipation slots are provided in the middle of the bottom of the front and rear end surfaces of the wiring assembly.
[0007] Heat dissipation panels are provided at the center of the front and rear ends of the relay body. A set of locking components and connecting components are respectively provided at the center of the upper and lower ends of the left and right sides of the relay body on the inner surface of the fixing plate assembly. A locking knob is provided in the center of the inner surface of the locking component near the center of the fixing plate assembly. A sliding adjustment column is sleeved on the inner end of the locking knob. An adjustment ramp block is provided at the other end of the sliding adjustment column. Locking ramp rods are attached to the left and right surfaces of the adjustment ramp block.
[0008] More preferably, the four corners of the heat dissipation panel are slotted and fixed to the middle of the front and rear surfaces of the relay body by bolts, and the upper and lower surfaces of the relay body are fixed to the middle of the upper and lower ends of the inner surface of the fixing plate assembly by bolts, and the bottom surface of the insulating support plate is fixed to the middle of the upper surface of the fixing plate assembly by bolts.
[0009] More preferably, the left and right ends of the insulating support plate are slotted and connected to the upper connection port of the relay body by connecting wires, and the left and right ends of the front and rear sides of the wiring assembly are connected to the middle of the left and right sides of the upper surface of the insulating support plate by bolt fasteners, and the middle of the left and right ends of the heat dissipation slot hole are slotted and fixed to the middle of the front and rear ends of the wiring assembly by bolts respectively.
[0010] More preferably, the bottom end of each wiring groove is fixed to the inner wall of the rectangular groove at the upper end of the wiring assembly via a connecting wire, and the end of the connecting wire at the bottom end of the inner wall of the wiring groove is connected to the end of the electrical contact pad, and the middle part of the end of the electrical contact pad away from the locking bolt is fixed to the inner wall of the wiring assembly by a screw.
[0011] More preferably, the middle part of each locking bolt is threaded to the inner wall of the threaded circular groove on both the front and rear sides of the wiring assembly, and an insulating gasket is fixed to the middle part of the end of each locking bolt located inside the wiring assembly. The end of each insulating gasket away from the locking bolt is connected to a power contact post, and the middle part of the power contact post at the end of the locking bolt is in close contact with the surface of the power contact gasket on the side near the end of the locking bolt.
[0012] More preferably, the locking assembly and the connecting assembly are both connected to the inner upper and lower ends of the fixing plate assembly via bolt fasteners on one side of the inner upper and lower ends of the fixing plate assembly, and rectangular locking posts are fixed on both the front and rear sides of the left end of the connecting assembly, and the cross-sectional width of the rectangular locking posts is equal to the cross-sectional width of the inner wall of the rectangular groove on the right side of the locking assembly.
[0013] More preferably, the middle part of each locking knob is connected to the middle of the surface of the locking assembly near the right end of the relay body through a bearing, and the end of the locking knob located inside the locking assembly is threaded to the inner wall of the circular groove at the end of the sliding adjusting column near the locking knob. The middle of both ends of the sliding adjusting column is slidably connected to the inner wall of the groove of the locking assembly. The end of the sliding adjusting column is fixed to the middle of the end of the adjusting ramp block near the locking knob, and the front and rear inclined surfaces of the adjusting ramp block are tightly attached to the surface of the locking ramp rod at the end near the adjusting ramp block. The middle part of the locking ramp rod is connected to the inner wall of the groove of the locking assembly by a spring sleeve.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] In this invention, a locking assembly and a connecting assembly are provided. By rotating the locking knob, the threaded structure at the end of the locking knob can drive the sliding adjustment column at the end to slide along the inside of the groove of the locking assembly. Through the slope structure on the front and rear sides of the adjusting ramp block fixed at the other end of the sliding adjustment column, the slope movement can make the locking ramp rods on the front and rear sides slide along the inner wall of the rectangular groove of the locking assembly, and lock the connecting assembly inside the rectangular groove of the locking assembly to complete the splicing purpose.
[0016] In this utility model, a wiring groove and a power-connecting pad are provided. Multiple sets of rectangular grooves are equally spaced on the upper end of the wiring assembly, and a wiring groove is provided inside the groove. After the connection wire port is inserted into the wiring groove, the locking bolt can be rotated. The end of the connection wire on the inner wall of the wiring groove at the end of the power-connecting pad is connected by the insulating pad and the power-connecting post at the end of the locking bolt. At the same time, the multiple sets of wiring grooves neatly classify the connection modules. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is an enlarged structural schematic diagram of the wiring assembly of this utility model;
[0019] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0020] Figure 4 This is an enlarged structural schematic diagram of the locking assembly of this utility model;
[0021] Figure 5 This is an enlarged schematic diagram of the sliding adjustment column of this utility model.
[0022] In the diagram: 1. Fixing plate assembly; 2. Relay body; 3. Heat dissipation panel; 4. Insulation support plate; 5. Wiring assembly; 6. Heat dissipation slot; 7. Locking assembly; 8. Wiring groove; 9. Locking bolt; 10. Electrical connection pad; 11. Connecting assembly; 12. Locking knob; 13. Sliding adjustment column; 14. Adjusting ramp block; 15. Locking ramp rod. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1 to 5 This utility model provides a technical solution: a smart relay module for a smart factory, including a fixing plate assembly 1, a relay body 2 is provided in the middle of the inner side of the fixing plate assembly 1, and an insulating support plate 4 is provided in the middle of the upper surface of the fixing plate assembly 1. A wiring assembly 5 is provided on the upper surface of the upper surface of the insulating support plate 4, and two sets of rectangular grooves are equally spaced on the upper surface of the wiring assembly 5.
[0025] A set of circular threaded grooves is provided in the middle of the front and rear end surfaces of the wiring assembly 5, and wiring grooves 8 are provided inside the rectangular groove at the upper end of the wiring assembly 5. Locking bolts 9 are provided inside the threaded grooves on the front and rear sides of the wiring assembly 5, and a power-connecting pad 10 is provided at one end of the locking bolt 9 near the middle of the inner side of the wiring assembly 5. Heat dissipation slots 6 are provided in the middle of the bottom end of the front and rear end surfaces of the wiring assembly 5.
[0026] Heat dissipation panels 3 are provided in the middle of the front and rear ends of the relay body 2. A set of locking components 7 and connecting components 11 are respectively provided in the middle of the upper and lower ends of the left and right sides of the inner surface of the fixing plate assembly 1. A locking knob 12 is provided in the middle of the inner surface of the locking component 7 near the middle of the fixing plate assembly 1. A sliding adjustment column 13 is sleeved on the inner end of the locking component 7. An adjustment ramp block 14 is provided at the other end of the sliding adjustment column 13. A locking ramp rod 15 is attached to the left and right sides of the adjustment ramp block 14.
[0027] In this embodiment, as Figure 1As shown, the heat dissipation panel 3 has slots at the center of each of its four corners and is fixed to the center of the front and rear surfaces of the relay body 2 with bolts. The upper and lower surfaces of the relay body 2 are also fixed to the center of the upper and lower ends of the inner surface of the fixing plate assembly 1 with bolts. The bottom surface of the insulating support plate 4 is fixed to the center of the upper surface of the fixing plate assembly 1 with bolts. By setting the heat dissipation panel 3 with slots at the center of the front and rear surfaces of the relay body 2 inside the fixing plate assembly 1, a heat dissipation structure for the relay body 2 is added.
[0028] In this embodiment, as Figure 2 As shown, the left and right ends of the insulating support plate 4 are slotted and connected to the upper connection port of the relay body 2 via connecting wires. The left and right ends of the front and rear sides of the wiring assembly 5 are connected to the middle of the left and right sides of the upper surface of the insulating support plate 4 via bolt fasteners. The middle of the left and right ends of the heat dissipation slot 6 is slotted and fixed to the middle of the front and rear ends of the wiring assembly 5 via bolts. By providing the insulating support plate 4 at the upper end of the fixing plate assembly 1, the wiring assembly 5 can be connected to the upper side of the insulating support plate 4. The heat dissipation slot 6 is provided on the front and rear sides of the wiring assembly 5 so that the heat at the connection can be dissipated.
[0029] In this embodiment, as Figure 3 As shown, the bottom of the wiring groove 8 is fixed to the inner wall of the rectangular groove at the upper end of the wiring assembly 5 by a connecting wire, and the end of the connecting wire at the bottom of the inner wall of the wiring groove 8 is connected to the end of the power-connecting pad 10. The middle part of the end of the power-connecting pad 10 away from the locking bolt 9 is fixed to the inner wall of the wiring assembly 5 by a screw. By providing a wiring groove 8 inside the rectangular groove of the wiring assembly 5 and providing a power-connecting pad 10 at the port of the connecting wire at the bottom of the wiring groove 8, the inserted wire can be connected to the end of the power-connecting pad 10 inside the wiring groove 8.
[0030] In this embodiment, as Figure 3 As shown, the middle part of the locking bolt 9 is threaded to the inner wall of the threaded circular groove on both sides of the wiring assembly 5, and an insulating washer is fixed to the middle part of the end of the locking bolt 9 located inside the wiring assembly 5. The end of the insulating washer away from the locking bolt 9 is connected to a power post. The middle part of the power post at the end of the locking bolt 9 is in close contact with the side surface of the power post 10 near the end of the locking bolt 9. By rotating the locking bolt 9, the insulating washer at the end of the locking bolt 9 can contact the end of the connecting wire on the inner wall of the wiring groove 8 at the end of the power post 10.
[0031] In this embodiment, as Figure 4As shown, the locking assembly 7 and the connecting assembly 11 are both connected to the inner upper and lower ends of the fixed plate assembly 1 by bolt fasteners on one side of the inner upper and lower ends of the fixed plate assembly 1. Rectangular locking posts are fixed on both the front and rear sides of the left end of the connecting assembly 11, and the cross-sectional width of the rectangular locking post is equal to the cross-sectional width of the inner wall of the rectangular groove on the right side of the locking assembly 7. By providing a set of locking assemblies 7 and connecting assemblies 11 at the middle of the left and right ends of the inner side of the fixed plate assembly 1, the two sets of fixed plate assemblies 1 can be combined and spliced together by the locking assembly 7 and the connecting assembly 11.
[0032] In this embodiment, as Figure 5 As shown, the middle part of the locking knob 12 is connected to the middle of the surface of the locking assembly 7 near the right end of the relay body 2 through the bearing. The end of the locking knob 12 located inside the locking assembly 7 is threaded to the inner wall of the circular groove at the end of the sliding adjusting column 13 near the locking knob 12. The middle of both ends of the sliding adjusting column 13 are slidably connected to the inner wall of the groove in the locking assembly 7. The end of the sliding adjusting column 13 is fixed to the middle of the end of the adjusting ramp block 14 near the locking knob 12. The middle of both ends of the adjusting ramp block 14 are slidably connected to the inner wall of the groove in the locking assembly 7. The side slopes are all in close contact with the end surface of the locking ramp 15 near the adjusting ramp block 14, and the middle part of the locking ramp 15 is connected to the inner wall of the groove of the locking assembly 7 by a spring sleeve. By rotating the locking knob 12, the locking knob 12 can drive the sliding adjusting column 13 at the end through the thread structure, so that the sliding adjusting column 13 drives the adjusting ramp block 14 at the other end to slide along the inner wall of the locking assembly 7, and then the adjusting ramp block 14 causes the locking ramp 15 on both sides to slide due to the compression of the ramp.
[0033] The usage method and advantages of this utility model: The working process of this smart factory intelligent relay module is as follows:
[0034] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, when connecting the wire, the user can first insert the end of the wire into the middle of the inner side of the rectangular groove 8 inside the wiring groove on the upper side of the wiring assembly 5, and at the same time rotate the locking bolts 9 on the front and rear sides, so that the locking bolts 9 can drive the terminal post to connect to the end surface of the terminal pad 10 through the insulating pad at the end to connect the circuit. At the same time, the heat dissipation slots 6 on the front and rear sides of the wiring assembly 5 can dissipate the heat inside the wiring assembly 5. The circuit inside the wiring assembly 5 is connected to the upper end of the relay body 2 through the connecting wires on the left and right sides of the insulating support plate 4.
[0035] When splicing the fixing plate assembly 1, the connecting component 11 on the left can be aligned with the rectangular groove end of the locking component 7 on the right end of the other fixing plate assembly 1, and the locking knob 12 on the end surface of the locking component 7 can be rotated so that the locking knob 12 drives the sliding adjustment column 13 at the end through the thread structure to slide along the groove of the locking component 7, and push the adjustment ramp block 14 so that the adjustment ramp block 14 presses the locking ramp rod 15 on the front and rear sides through the ramps on the front and rear sides, so that the locking ramp rod 15 slides out of the groove of the locking component 7 and locks into the groove of the connecting component 11. When the relay body 2 is working, the heat will be dissipated through the heat dissipation panel 3.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A smart relay module for a smart factory, comprising a fixed plate assembly (1), characterized in that: The inner middle of the fixed plate assembly (1) is provided with a relay body (2), and the middle of the upper surface of the fixed plate assembly (1) is provided with an insulating support plate (4). The upper surface of the upper surface of the insulating support plate (4) is provided with a wiring assembly (5), and the upper surface of the wiring assembly (5) is provided with two sets of rectangular grooves at equal intervals. The wiring assembly (5) has a set of circular threaded grooves in the middle of the front and rear surfaces, and the wiring assembly (5) has a wiring groove (8) in the rectangular groove at the top. The wiring assembly (5) has a locking bolt (9) in the threaded grooves on both the front and rear sides. The locking bolt (9) has a power contact pad (10) at the end near the middle of the inner side of the wiring assembly (5). The wiring assembly (5) has a heat dissipation slot (6) in the middle of the bottom of the front and rear surfaces. Heat dissipation panels (3) are provided at the middle of the front and rear ends of the relay body (2), and a set of locking components (7) and connecting components (11) are respectively provided at the middle of the upper and lower ends of the left and right sides of the relay body (2) on the inner surface of the fixing plate assembly (1). A locking knob (12) is provided at the middle of the inner surface of the locking component (7) near the middle of the inner side of the fixing plate assembly (1), and a sliding adjustment column (13) is sleeved at the end of the locking knob (12) located inside the locking component (7). An adjustment ramp block (14) is provided at the other end of the sliding adjustment column (13), and a locking ramp rod (15) is attached to the left and right sides of the adjustment ramp block (14).
2. The intelligent relay module for a smart factory according to claim 1, characterized in that: The heat dissipation panel (3) has slots at the center of each of its four corners and is fixed to the center of the front and rear surfaces of the relay body (2) by bolts. The upper and lower surfaces of the relay body (2) are fixed to the center of the upper and lower ends of the inner surface of the fixing plate assembly (1) by bolts. The bottom surface of the insulating support plate (4) is fixed to the center of the upper surface of the fixing plate assembly (1) by bolts.
3. The intelligent relay module for a smart factory according to claim 1, characterized in that: The left and right ends of the insulating support plate (4) are slotted and connected to the upper connection port of the relay body (2) by connecting wires. The left and right ends of the front and rear sides of the wiring assembly (5) are connected to the middle of the left and right sides of the upper surface of the insulating support plate (4) by bolt fasteners. The middle of the left and right ends of the heat dissipation slot (6) are slotted and fixed to the middle of the front and rear ends of the wiring assembly (5) by bolts.
4. The intelligent relay module for a smart factory according to claim 1, characterized in that: The bottom end of the wiring groove (8) is fixed to the inner wall of the rectangular groove at the upper end of the wiring assembly (5) by a connecting line, and the end of the connecting line at the bottom end of the inner wall of the wiring groove (8) is connected to the end of the power contact pad (10). The middle part of the end of the power contact pad (10) away from the locking bolt (9) is fixed to the inner wall of the wiring assembly (5) by a screw.
5. The intelligent relay module for a smart factory according to claim 1, characterized in that: The middle part of each locking bolt (9) is threaded to the inner wall of the threaded groove on both the front and rear sides of the wiring assembly (5). An insulating gasket is fixed to the middle part of one end of the locking bolt (9) located inside the wiring assembly (5). A power terminal is connected to the end of the insulating gasket away from the locking bolt (9). The middle part of the power terminal at the end of the locking bolt (9) is closely attached to the side surface of the power terminal (10) near the end of the locking bolt (9).
6. The intelligent relay module for a smart factory according to claim 1, characterized in that: The locking assembly (7) and the connecting assembly (11) are both connected to the inner upper and lower ends of the fixing plate assembly (1) by bolt fasteners on one side of the inner upper and lower ends of the fixing plate assembly (1). Rectangular locking columns are fixed on both the front and rear sides of the left end of the connecting assembly (11), and the cross-sectional width of the rectangular locking column is equal to the cross-sectional width of the inner wall of the rectangular groove on the right side of the locking assembly (7).
7. The intelligent relay module for a smart factory according to claim 1, characterized in that: The middle part of the locking knob (12) is connected to the middle part of the surface of the locking assembly (7) near the right end of the relay body (2) through the bearing. The end of the locking knob (12) located inside the locking assembly (7) is threaded to the inner wall of the circular groove of the sliding adjustment column (13) near the locking knob (12). The middle parts of the front and rear ends of the sliding adjustment column (13) are slidably connected to the inner wall of the groove of the locking assembly (7). The end of the sliding adjustment column (13) is fixed to the middle part of the adjusting ramp block (14) near the locking knob (12). The front and rear inclined surfaces of the adjusting ramp block (14) are tightly attached to the surface of the locking ramp rod (15) near the adjusting ramp block (14). The middle part of the locking ramp rod (15) is connected to the inner wall of the groove of the locking assembly (7) by a spring sleeve.