Condensate water separating and material overflowing buffering device

Abstract

The utility model belongs to the technical field of condensate water treatment, and particularly relates to a condensate water separating and material overflowing buffering device which comprises a separating box, a liquid storage box arranged at the bottom of the separating box, a connecting pipe fixedly connected to the top of the liquid storage box, an exhaust port formed in the top of the liquid storage box, and a liquid level sensor fixedly installed on the inner wall of the liquid storage box. A PLC is fixedly mounted on the outer wall of the liquid storage tank, an electromagnetic control valve is fixedly mounted on one side of the bottom of the liquid storage tank, a liquid guide pipe is fixedly connected to one side of the electromagnetic control valve, and a filter tank is arranged at the bottom of the liquid storage tank. The separation box, the liquid inlet, the liquid outlet, the liquid storage cavity, the gas inlet pipe and the condensation separation pipe are matched for use, injected gas can be subjected to rapid condensation heat exchange, internal water molecules can be separated from the gas through condensation, meanwhile, cooling fins are arranged on the outer wall of the condensation separation pipe for matched use, the heat exchange effect can be further improved, and the heat exchange efficiency is improved. Condensation of injected gas is more complete, and water molecules can be completely separated from the gas.

Description

TECHNICAL FIELD

[0001] The utility model relates to condensate water treatment technical field, concretely is a kind of separation condensate water and buffer material to emerge device. BACKGROUND

[0002] Condensate water refers to the moisture that gas changes from gaseous state to liquid state due to temperature drop. This phenomenon usually occurs when gas (such as water vapor) comes into contact with a surface of lower temperature, and the water vapor in the gas will cool and condense into liquid. This liquid is called condensate water. Condensate water not only exists widely in nature, but also is commonly produced in various industrial processes. The formation of condensate water occurs through the cooling process of gas. When the temperature of gas drops below the dew point, the water vapor in the gas will become supersaturated and start to condense into liquid droplets. This process is similar to the formation of water droplets in air when water vapor encounters a cold surface. For example, when warm and humid air comes into contact with a cooled glass window, water droplets will form on the surface of the window, which is condensate water. The temperature of condensate water is usually lower than that of its original gas. The higher the temperature of the gas, the faster the formation of condensate water and the more water it contains. Condensate water may contain dissolved gases (such as carbon dioxide and ammonia) or pollutants (such as oil, dust, and chemicals) brought in during the gas treatment process. This makes the treatment and recovery of condensate water more complex. The production of condensate water is a common phenomenon in various industrial and natural processes. Its characteristics, treatment, and recovery methods directly affect the efficiency of the system and environmental protection. In industrial systems, proper management and treatment of condensate water not only improves resource utilization, but also prevents environmental pollution. With the advancement of industrial technology, condensate water recycling technology and treatment methods are constantly developing, and in the future, they will develop towards higher efficiency and environmental protection.

[0003] The existing technology has the following problems:

[0004] The existing separation condensate water and buffer material to emerge device has a relatively simple overall device structure. During the gas condensation process, the heat exchange effect is poor, which makes the moisture in the gas not completely condensed, affecting the working effect. Although the existing equipment can prevent condensate water from accumulating too much and causing leakage through the buffer material to emerge mechanism, there is a lack of condensate water filtration mechanism during the liquid discharge process, and direct discharge of condensate water can pollute the environment and affect the ecological environment. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides a separation condensate water and buffer material to emerge device to solve the problems raised in the background art.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of separating condensate and buffering material overflow device, including separating tank, the bottom of the separating tank is provided with liquid storage tank, the top of the liquid storage tank is fixedly connected with connecting pipe, the top of the liquid storage tank is provided with exhaust port, liquid level sensor is fixedly installed on the inner wall of the liquid storage tank, PLC controller is fixedly installed on the outer wall of the liquid storage tank, electromagnetic control valve is fixedly installed on the bottom of the liquid storage tank one side, liquid guide pipe is fixedly connected on the one side of electromagnetic control valve, the bottom of the liquid storage tank is provided with filter box.

[0007] As a preferred technical scheme of the utility model, the separating tank includes liquid inlet, liquid outlet, liquid storage cavity, air inlet pipe, condensing separation pipe and fin, the top of the separating tank is provided with liquid inlet on one side, the bottom of the separating tank is provided with liquid outlet on one side, the inside of the separating tank is provided with liquid storage cavity, the top of the separating tank is provided with air inlet pipe, the inside of the separating tank is provided with condensing separation pipe, the outer wall of the condensing separation pipe is fixedly installed with fin, and the liquid inlet and the liquid outlet are both communicated with the liquid storage cavity.

[0008] As a preferred technical scheme of the utility model, the air inlet pipe is communicated with the condensing separation pipe, and the condensing separation pipe is provided in S shape.

[0009] As a preferred technical scheme of the utility model, the fin is provided with a plurality of, and is uniformly and symmetrically distributed on the outer wall of the condensing separation pipe, and the fin and the condensing separation pipe are both made of aluminum alloy material.

[0010] As a preferred technical scheme of the utility model, the liquid storage tank is communicated with the condensing separation pipe through the connecting pipe.

[0011] As a preferred technical scheme of the utility model, the liquid level sensor and the electromagnetic control valve are both electrically connected with the PLC controller through wire.

[0012] As a preferred technical scheme of the utility model, the filter box includes filter layer and drain, the inside of the filter box is provided with filter layer, the bottom of the filter box is provided with drain on one side, the filter box is connected with the liquid storage tank through liquid guide pipe, the filter layer is provided with multiple, and the filter layer is composed of multiple activated carbon adsorption layers and filter cotton.

[0013] Compared with prior art, the utility model provides a kind of separating condensate and buffering material overflow device, with the following beneficial effects:

[0014] 1. The water separation and condensation buffer device, by setting the separation tank, liquid inlet, liquid outlet, liquid storage cavity, air inlet pipe and condensation separation pipe, can quickly condense and exchange heat for the injected gas, the water molecules in the inside can be separated from the gas by condensation, and the heat dissipation fins outside the condensation separation pipe are used in cooperation, which can further improve the heat exchange effect, make the condensation of the injected gas more complete, and make the water molecules completely separated from the gas, so that the work is used better.

[0015] 2. The water separation and condensation buffer device, by setting the liquid storage tank, connecting pipe, liquid level sensor, PLC controller, electromagnetic control valve and liquid guide pipe, the condensed water after condensation can be stored through the liquid storage tank, when the condensed water storage exceeds the limited height, the liquid level sensor can feed back the signal to the PLC controller, and the PLC controller can control the electromagnetic control valve to open and close, so as to conveniently discharge the condensed water in the liquid storage tank, prevent leakage and overflow, affect the working effect, and through the cooperation of the filter box, the discharged condensed water can be quickly and effectively filtered, so as to prevent the discharged condensed water from containing harmful substances and polluting the environment, and conveniently better perform the safe discharge work. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the utility model;

[0017] Figure 2 It is a separation tank cross section structure schematic view of the utility model;

[0018] Figure 3 It is a liquid storage tank cross section structure schematic view of the utility model;

[0019] Figure 4 It is a filter box cross section structure schematic view of the utility model.

[0020] In the drawing: 1, separation tank; 101, liquid inlet; 102, liquid outlet; 103, liquid storage cavity; 104, air inlet pipe; 105, condensation separation pipe; 106, heat dissipation fin; 2, liquid storage tank; 3, connecting pipe; 4, air outlet; 5, liquid level sensor; 6, PLC controller; 7, electromagnetic control valve; 8, liquid guide pipe; 9, filter box; 901, filter layer; 902, water outlet. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0022] Please refer to Figures 1-4 In the embodiment: a kind of separation condensate and buffer material overflow device, including separation tank 1, separation tank 1 bottom is provided with liquid storage tank 2, liquid storage tank 2 top is fixedly connected with connecting pipe 3, liquid storage tank 2 top is provided with exhaust port 4, liquid storage tank 2 inner wall is fixedly installed with liquid level sensor 5, liquid storage tank 2 outer wall is fixedly installed with PLC controller 6, liquid storage tank 2 bottom one side is fixedly installed with electromagnetic control valve 7, electromagnetic control valve 7 one side is fixedly connected with liquid guide pipe 8, liquid storage tank 2 bottom is provided with filter tank 9.

[0023] Refer to Figure 1 And Figure 2 Separation tank 1 includes liquid inlet 101, liquid outlet 102, liquid storage cavity 103, gas inlet pipe 104, condensation separation pipe 105 and fin 106, separation tank 1 top one side is provided with liquid inlet 101, separation tank 1 bottom one side is provided with liquid outlet 102, separation tank 1 is provided with liquid storage cavity 103 in the inside, separation tank 1 top is provided with gas inlet pipe 104, separation tank 1 is provided with condensation separation pipe 105 in the inside, condensation separation pipe 105 outer wall is fixedly installed with fin 106, liquid inlet 101 and liquid outlet 102 are all connected with liquid storage cavity 103;Gas inlet pipe 104 is connected with condensation separation pipe 105, condensation separation pipe 105 is set as S shape;Fin 106 is provided with a plurality of, and evenly and symmetrically distributed on the outer wall of condensation separation pipe 105, fin 106 and condensation separation pipe 105 are all made of aluminum alloy material;

[0024] Specifically: it is convenient to condense and heat exchange work for the injected gas, can improve condensation effect, so that the water in the injected gas can be completely separated.

[0025] Refer to Figure 1 And Figure 3 Liquid storage tank 2 is connected with condensation separation pipe 105 by connecting pipe 3;

[0026] Specifically: it is convenient for the condensed condensate to fall into the inside of liquid storage tank 2, to be conveniently stored and handled and discharged.

[0027] Refer to Figure 3 Liquid level sensor 5 and electromagnetic control valve 7 are electrically connected with PLC controller 6 by wire;

[0028] Specifically: it is convenient to carry out real-time monitoring work to liquid level, prevent liquid level from leaking and overflowing easily.

[0029] Refer to Figure 1 And Figure 4The filter box 9 comprises filter layers 901 and a water outlet 902, the filter layers 901 are arranged in the filter box 9, the water outlet 902 is arranged at one side of the bottom of the filter box 9, the filter box 9 is connected with the liquid storage tank 2 through the liquid guide pipe 8, and the filter layers 901 are arranged in multiple numbers and are composed of multiple layers of activated carbon adsorption layers and filter cotton.

[0030] Specifically, the condensed liquid can be filtered layer by layer, and the condensed liquid is prevented from polluting the environment.

[0031] The working principle and use process of the utility model are as follows: in the use process, the operator can inject the gas into the condensing separation pipe 105 in the separation tank 1 through the air inlet pipe 104, the injected gas can be rapidly heat-exchanged and cooled through the cooling liquid in the separation tank 1, the water molecules in the gas can be separated from the gas through condensation, and then slide into the liquid storage tank 2, when the condensed liquid reaches the position of the liquid level sensor 5, the liquid level sensor 5 can feed back the signal to the PLC controller 6, the PLC controller 6 can control the electromagnetic control valve 7 to open and close, the condensed liquid in the liquid storage tank 2 is conveniently discharged, the condensed liquid is prevented from leaking and overflowing due to excessive condensation, the discharged condensed liquid can be guided into the filter box 9 through the liquid guide pipe 8, and the condensed liquid can be discharged from the water outlet 902 after being filtered through the filter layers 901, so that the working use is convenient.

[0032] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A device for separating condensate and buffering feed, comprising a separation tank (1), characterized in that: The separation box (1) is provided with a liquid storage tank (2) at the bottom. A connecting pipe (3) is fixedly connected to the top of the liquid storage tank (2). An exhaust port (4) is provided at the top of the liquid storage tank (2). A liquid level sensor (5) is fixedly installed on the inner wall of the liquid storage tank (2). A PLC controller (6) is fixedly installed on the outer wall of the liquid storage tank (2). An electromagnetic control valve (7) is fixedly installed on one side of the bottom of the liquid storage tank (2). A liquid guide pipe (8) is fixedly connected to one side of the electromagnetic control valve (7). A filter box (9) is provided at the bottom of the liquid storage tank (2).

2. The device for separating condensate and buffering feed according to claim 1, characterized in that: The separation box (1) includes a liquid inlet (101), a liquid outlet (102), a liquid storage chamber (103), an air inlet pipe (104), a condensation separation pipe (105), and a heat sink (106). The liquid inlet (101) is provided on one side of the top of the separation box (1), and the liquid outlet (102) is provided on one side of the bottom of the separation box (1). The liquid storage chamber (103) is provided inside the separation box (1). The air inlet pipe (104) is provided on the top of the separation box (1). The condensation separation pipe (105) is provided inside the separation box (1). The heat sink (106) is fixedly installed on the outer wall of the condensation separation pipe (105). The liquid inlet (101) and the liquid outlet (102) are both connected to the liquid storage chamber (103).

3. The device for separating condensate and buffering feed according to claim 2, characterized in that: The air intake pipe (104) is connected to the condensation separation pipe (105), and the condensation separation pipe (105) is configured in an S-shape.

4. The device for separating condensate and buffering feed according to claim 2, characterized in that: The heat sink (106) is provided in several parts and is evenly and symmetrically distributed on the outer wall of the condensation separation tube (105). Both the heat sink (106) and the condensation separation tube (105) are made of aluminum alloy.

5. The device for separating condensate and buffering feed according to claim 1, characterized in that: The liquid storage tank (2) is connected to the condensation separation pipe (105) via the connecting pipe (3).

6. The device for separating condensate and buffering feed according to claim 1, characterized in that: The liquid level sensor (5) and the electromagnetic control valve (7) are both electrically connected to the PLC controller (6) via wires.

7. The device for separating condensate and buffering feed according to claim 1, characterized in that: The filter box (9) includes a filter layer (901) and a drain outlet (902). The filter box (9) is provided with a filter layer (901) inside and a drain outlet (902) is provided on one side of the bottom of the filter box (9). The filter box (9) is connected to the storage tank (2) through a liquid guide pipe (8). Multiple filter layers (901) are provided. The filter layer (901) is composed of multiple layers of activated carbon adsorption layer and filter cotton.

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