Cement cyclone adjusting structure
By introducing a drive motor into the cement cyclone separator to drive the air guide plate and adjust the airflow direction, the system instability problem caused by increased wind speed in cement production was solved, achieving more efficient energy consumption management and output improvement.
Patent Information
- Application Number
- CN202423144634.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-19
AI Technical Summary
During cement production, as output increases, wind speed increases, and the airflow inside the cyclone separator collides with the airflow to generate vortices, which leads to unstable system operation, high energy consumption, and reduced output.
A drive motor is used to rotate the air guide plate, which adjusts the airflow direction and reduces the impact between the incoming airflow and the cyclone inside the cyclone. The air guide plate guides the direction of the airflow as it enters the cylinder.
It improved the stability of system operation, reduced energy consumption, and increased production efficiency.
Smart Images

Figure CN223555682U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of cement production equipment, in particular to a cement cyclone adjusting structure. BACKGROUND
[0002] The cement cyclone is an important equipment in the cement production line, which is mainly used for separating dust and particulate matter in the cement production process to ensure that the relatively clean gas is discharged into the atmosphere. The cement cyclone mainly consists of an air inlet, a cyclone body, a discharge pipe and an exhaust pipe. The cement cyclone is a device designed based on the mechanical principle of gas cyclone. After the gas enters the cyclone through the air inlet, it rotates in the cyclone body to form a high-speed rotating gas cyclone. Dust and particulate matter are separated to the inner wall of the cyclone under the action of cyclone force, and slide down to the discharge port to fall into the mill or other collection devices. The purified gas is discharged outside the system through the exhaust pipe. However, in the current production process, as the production increases, the wind speed also increases, which easily causes vortex due to the impact of the inlet air flow on the cyclone in the cyclone, seriously affecting the system operation stability, causing high energy consumption, and affecting the production. SUMMARY
[0003] The purpose of the embodiment of the present application is to provide a cement cyclone adjusting structure which can solve the technical problem of unstable system operation.
[0004] The cement cyclone adjusting structure provided by the embodiment of the present application adopts the following technical scheme,
[0005] A cement cyclone adjusting structure, comprising a cylinder body, a side wall of the cylinder body being communicated with an air inlet, a guide plate being arranged in the air inlet, one side of the guide plate being rotatably connected to an inner side wall of the air inlet, a sliding block being rotatably connected in the air inlet along the air inlet direction, a support rod being arranged between the guide plate and the sliding block, one end of the support rod being rotatably connected to a side wall of the guide plate, the other end of the support rod being rotatably connected to the sliding block, and a driving assembly being arranged on the air inlet to drive the sliding block to move.
[0006] Further, the driving assembly comprises a driving motor arranged at the top of the air inlet, a rotating shaft arranged on the output shaft of the driving motor, one end of the rotating shaft extending into the air inlet, a worm being arranged at the end of the rotating shaft away from the driving motor, an installation plate being arranged on the inner side wall of the air inlet, a screw rod being rotatably arranged on the installation plate, the screw rod being threadedly connected to the sliding block, a worm wheel being coaxially fixedly sleeved on the screw rod, and the worm being engaged with the worm wheel.
[0007] Further, the inner side wall of the air inlet is provided with a limiting rail, the sliding block is provided with a limiting groove, and the sliding block is slidably connected with the limiting rail through the limiting groove.
[0008] Further, the limiting rail and the limiting groove are both T-shaped in cross section.
[0009] Further, the support rod is provided with a support rod, one end of the support rod is fixedly connected to the support rod, and the other end of the support rod is rotatably connected to the side wall of the air deflector.
[0010] Further, a plurality of reinforcing ribs are arranged on the leeward surface of the air deflector, and the plurality of reinforcing ribs are arranged in a longitudinal and transverse interlaced manner.
[0011] Further, the windward surface of the air deflector is provided with a wear-resistant layer.
[0012] Further, the wear-resistant layer is provided with a plurality of threaded columns towards the surface of the air deflector, a plurality of through holes are arranged on the air deflector, the threaded columns are movably arranged in the through holes, and nuts are threadedly connected to the threaded columns.
[0013] Further, the wear-resistant layer is a ceramic layer.
[0014] The beneficial effects of the utility model are as follows:
[0015] The cyclone leg provided by the utility model works through the driving motor, drives the air deflector to rotate, thereby adjusting the angle of the air deflector, the air deflector plays a guiding role on the airflow of the air inlet, thereby adjusting the direction of the airflow entering the cylinder according to the different wind speeds, so that the air inlet airflow is not easy to collide with the cyclone in the cyclone cylinder, and the system operation stability is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0017] Figure 1 It is a schematic view of the overall structure of an embodiment of the utility model;
[0018] Figure 2 It is a top view of the hidden top structure in an embodiment of the utility model;
[0019] Figure 3 It is a schematic view of the internal structure in an embodiment of the utility model;
[0020] Figure 4 It is a schematic view of the structure of the driving assembly in an embodiment of the utility model.
[0021] 1, cylinder; 2, air inlet; 21, sliding block; 22, support rod; 221, support rod; 23, driving motor; 231, rotating shaft; 232, worm; 233, worm gear; 234, screw rod; 24, limiting rail; 3, air deflector; 31, reinforcing rib; 32, wear-resistant layer; 321, threaded column; DETAILED DESCRIPTION
[0022] In order to make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the following will be combined with the accompanying drawings for the embodiments of the present application to make a clear and complete description of the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the accompanying drawings can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor are within the scope of protection of the present application.
[0024] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0025] In the description of the present application, it should be noted that the terms “center”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner”, “outer” and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present application is usually placed, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms “first”, “second”, “third” and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0026] In addition, the terms “horizontal”, “vertical”, “overhanging” and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, “horizontal” only means that its direction is relatively more horizontal than “vertical”, and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0027] In the description of the application, it also needs to be explained that, unless otherwise explicitly specified and limited, the terms "set", "install", "connect", "connect" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0028] The embodiment of the application discloses a cement cyclone cylinder adjusting structure, referring to Figures 1-4 , including cylinder body 1, the side wall top of cylinder body 1 is communicated with air inlet 2, air inlet 2 is arranged along the tangent direction of the circumference of cylinder body 1, when gas is introduced into cylinder body 1 through air inlet 2, the gas enters into the inside of cylinder body 1 along the inner wall of cylinder body 1, cyclone is formed in cylinder body 1, the dust in the gas falls into the bottom of cylinder body 1, and the clean gas is discharged through the exhaust port at the top of cylinder body 1.In addition, air inlet 2 is provided with air deflector 3, one side of air deflector 3 is hinged to the inner side wall of air inlet 2, the inner side wall of air inlet 2 is slidingly connected with sliding block 21 along the air inlet direction, the inner side wall of air inlet 2 is fixedly provided with limiting rail 24 along the air inlet direction, limiting groove is formed in sliding block 21, limiting rail 24 and limiting groove are slidingly connected, and sliding block 21 slides on limiting rail 24 through limiting groove;And the cross section of limiting rail 24 and limiting groove is T-shaped, so that the stability in sliding process is better.At the same time, support rod 22 is arranged between air deflector 3 and sliding block 21, one end of support rod 22 is hinged to the leeward surface of air deflector 3, the other end of support rod 22 is hinged to sliding block 21, and driving assembly for driving sliding block 21 to move is arranged on air inlet 2.
[0029] Specifically, the driving assembly comprises a driving motor 23 fixedly installed at the top of the air inlet 2 in the vertical direction, a rotating shaft 231 coaxially and fixedly connected to the output shaft of the driving motor 23, one end of the rotating shaft 231 extending into the air inlet 2, and a worm 232 coaxially and fixedly arranged at the end of the rotating shaft 231 away from the driving motor 23. An installation plate is welded to the inner side wall of the air inlet 2, a lead screw 234 is arranged on the installation plate, the end of the lead screw 234 is rotatably borne on the side wall of the installation plate, the lead screw 234 is horizontally arranged along the air inlet direction of the air inlet 2, the lead screw 234 is threadedly connected to the sliding block 21, a worm wheel 233 is coaxially and fixedly sleeved on the lead screw 234, and the worm 232 is engaged with the worm wheel 233. When the driving motor 23 works, the rotating shaft 231 and the worm 232 are driven to rotate, the worm 232 drives the worm wheel 233 and the lead screw 234 to rotate, the lead screw 234 drives the sliding block 21 to slide on the limiting rail 24, the sliding block 21 drives the support rod 22 to move, the support rod 22 drives the air deflector 3 to rotate, so as to adjust the angle of the air deflector 3. The air deflector 3 plays a guiding role on the airflow of the air inlet 2, so as to adjust the direction of the airflow entering the cylinder 1. In addition, the support rod 22 is provided with a support rod 221, one end of the support rod 221 is fixedly connected to the support rod 22, and the other end of the support rod 221 is hingedly connected to the leeward surface of the air deflector 3. The support rod 221 can improve the connection strength between the support rod 22 and the air deflector 3.
[0030] In addition, a plurality of reinforcing ribs 31 are welded to the leeward surface of the air deflector 3, the plurality of reinforcing ribs 31 are arranged in a longitudinal and transverse interlaced manner, and the plurality of reinforcing ribs 31 can improve the structural strength of the air deflector 3 and prevent the air deflector 3 from being deformed. In addition, a wear-resistant layer 32 is fixedly arranged on the windward surface of the air deflector 3. Since the gas entering the air inlet 2 is dust-containing gas, the wear-resistant layer 32 can improve the wear resistance of the air deflector 3, prolong the service life of the air deflector 3, and the wear-resistant layer 32 is a ceramic layer with good wear resistance. Meanwhile, a threaded column 321 is arranged at each of the four end corners of the surface of the air deflector 3, four through holes are formed in the corresponding positions of the air deflector 3, the threaded column 321 is movably arranged in the through hole, and a nut is threadedly connected to the threaded column 321. An operator can fix the wear-resistant layer 32 by inserting the four threaded columns 321 on the wear-resistant layer 32 into the through holes and then screwing the nuts. The wear-resistant layer 32 can be removed and replaced by unscrewing the nuts.
[0031] The implementation principle of the cement cyclone cylinder adjusting structure in the embodiment of the application is as follows: the driving motor 23 is operated to drive the rotating shaft 231 and the worm 232 to rotate, the worm 232 drives the worm gear 233 and the lead screw 234 to rotate, the lead screw 234 drives the sliding block 21 to slide on the limiting rail 24, the sliding block 21 drives the support rod 22 to move, the support rod 22 drives the air deflector 3 to rotate, thereby adjusting the angle of the air deflector 3, the air deflector 3 plays a guiding role on the airflow of the air inlet 2, thereby adjusting the direction of the airflow entering the cylinder 1 according to the different wind speeds, so that the inlet air flow is not easy to collide with the cyclone in the cyclone cylinder, and the system operation stability is improved.
[0032] The above only provides the preferred embodiments of the application and is not used to limit the application. The application can have various changes and modifications for those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the application should be included in the protection scope of the application.
Claims
1. A cement cyclone separator adjustment structure, characterized in that: The device includes a cylindrical body with an air inlet connected to its side wall. An air guide plate is installed inside the air inlet, with one side of the air guide plate rotatably connected to the inner side wall of the air inlet. A slider is slidably connected inside the air inlet along the airflow direction. A support rod is installed between the air guide plate and the slider. One end of the support rod is rotatably connected to the side wall of the air guide plate, and the other end of the support rod is rotatably connected to the slider. A drive assembly for driving the slider is installed on the air inlet.
2. The cement cyclone adjusting structure according to claim 1, characterized in that, The drive assembly includes a drive motor disposed at the top of the air inlet and a rotating shaft disposed on the output shaft of the drive motor. One end of the rotating shaft extends into the air inlet, and a worm gear is disposed at the end of the rotating shaft away from the drive motor. A mounting plate is disposed on the inner side wall of the air inlet, and a lead screw is rotatably disposed on the mounting plate. The lead screw is threadedly connected to the slider, and a worm wheel is coaxially fixedly sleeved on the lead screw, with the worm gear meshing with the worm wheel.
3. The cement cyclone adjusting structure according to claim 2, characterized in that, The inner wall of the air inlet is provided with a limiting rail, and the slider is provided with a limiting groove. The slider is slidably connected to the limiting rail through the limiting groove.
4. The cement cyclone adjusting structure according to claim 3, characterized in that, Both the limiting rail and the limiting groove have a T-shaped cross-section.
5. The cement cyclone adjusting structure according to claim 1, characterized in that, The support rod is provided with a support rod, one end of which is fixedly connected to the support rod, and the other end of which is rotatably connected to the side wall of the air guide plate.
6. The cement cyclone adjusting structure according to claim 1, characterized in that, Multiple reinforcing ribs are provided on the leeward side of the air guide plate, and the multiple reinforcing ribs are arranged in a crisscross pattern.
7. The cement cyclone adjusting structure according to claim 1, characterized in that, The windward side of the air guide plate is provided with a wear-resistant layer.
8. The cement cyclone adjusting structure according to claim 7, characterized in that, The wear-resistant layer has multiple threaded posts on its surface facing the air guide plate. The air guide plate has multiple through holes, and the threaded posts are movably inserted through the through holes. Nuts are threadedly connected to the threaded posts.
9. The cement cyclone adjusting structure according to claim 7, characterized in that, The wear-resistant layer is a ceramic layer.