Wear-resistant ceramic coating mixing device capable of uniformly discharging

Abstract

The utility model discloses a wear-resistant ceramic coating mixing device capable of uniformly discharging, which relates to the technical field of coating mixing and comprises a mixing drum, two ends of the outer side of the mixing drum are fixedly connected with a fixing frame, the other side of the fixing frame is fixedly connected with a mixing box, and the inside of the inner wall of the mixing drum is fixedly connected with an electric heating wire. Power supply boxes are fixedly connected to the two ends of the outer wall of the stirring barrel, a fixed bottom box is fixedly connected to the middle of the inner bottom wall of the mixing box, and springs are fixedly connected to the inner bottom wall of the fixed bottom box; through the arrangement of the stirring barrel, the electric heating wire and the power supply box, during use, a coating can be heated to help uniform stirring, the situation that some components in the coating are difficult to fully dissolve or disperse to cause non-uniform distribution of the components after the coating is mixed is avoided, the consistency of the coating performance is improved, the stirring time can be shortened, and the stirring efficiency is improved. The production efficiency is improved and the operation cost of equipment is reduced.

Description

Technical Field

[0001] This utility model relates to the field of coating mixing technology, specifically to a uniform discharge wear-resistant ceramic coating mixing device. Background Technology

[0002] Wear-resistant ceramics are special corundum ceramics made primarily from Al₂O₃, using rare metal oxides as flux, and fired at 1700 degrees Celsius. They are then combined with special rubber and high-strength organic and inorganic binders. During the production of wear-resistant ceramics, a coating is applied to the surface of the ceramic. Therefore, a mixing device is used to mix the raw materials, thereby generating the ceramic coating.

[0003] Utility model CN219744569U discloses a uniformly discharging wear-resistant ceramic coating mixing device. A mixing box is located above the support legs, with a feed inlet fixed to one side. A motor box is located in the middle of the upper surface of the mixing box, and a first motor is fixed inside the motor box. The output shaft of the first motor is connected to a rotating shaft inside the mixing box via a coupling, and the outer wall of the rotating shaft has spiral stirring blades. The through holes on the fixed plate of the L-shaped discharge pipe of this uniformly discharging wear-resistant ceramic coating mixing device correspond to the through holes on the baffle plate, allowing the coating in the mixing box to uniformly enter the L-shaped discharge pipe. Driven by a second motor, an auger forms a pushing structure inside the L-shaped discharge pipe with the feed inlet, thus uniformly discharging the coating from the L-shaped discharge pipe. The device's water tank, driven by a water pump, is connected to the spray arm via an inlet pipe, a distribution pipe, and a connecting pipe, allowing the inside of the mixing box to be rinsed through the spray nozzle.

[0004] When using the above technical solution,

[0005] (1) It is difficult to heat the coating to help it be stirred evenly. If the coating is not heated, some components in the coating may not be able to dissolve or disperse fully, which may result in uneven distribution of components after mixing, inconsistent coating performance, and unstable product quality. In order to achieve better mixing uniformity, it is necessary to extend the stirring time, which will not only reduce production efficiency but also increase the operating cost of the equipment.

[0006] (2) It is difficult to vibrate the discharge pipe to assist in uniform discharge. The ceramic particles in the wear-resistant ceramic coating are prone to accumulate in the discharge pipe. If there is no vibration to help the particles disperse and move, the particles may squeeze and accumulate each other, causing the discharge pipe to be blocked. The flow of the coating in the discharge pipe is unstable, and there may be intermittent discharge, which affects the efficiency of the entire production process.

[0007] To address the aforementioned problems, this utility model provides a uniform discharge wear-resistant ceramic coating mixing device. Utility Model Content

[0008] The purpose of this invention is to provide a uniform discharge mixing device for wear-resistant ceramic coatings. This invention can heat the coating to help stir it evenly and can vibrate the discharge pipe to assist in uniform discharge, thereby solving the problems in the background art.

[0009] To achieve the above objectives, this utility model provides the following technical solution: a uniformly discharging wear-resistant ceramic coating mixing device, comprising a stirring drum, a fixing frame fixedly connected to both ends of the outer side of the stirring drum, a mixing box fixedly connected to the other side of the fixing frame, a heating wire fixedly connected to the inner wall of the stirring drum, a power supply box fixedly connected to both ends of the outer wall of the stirring drum, a fixed bottom box fixedly connected to the middle of the inner bottom wall of the mixing box, a spring fixedly connected to the inner bottom wall of the fixed bottom box, an electromagnetic vibrator fixedly connected to the top of the spring, and a discharge pipe fixedly connected to the top of the electromagnetic vibrator.

[0010] Furthermore, a rotating rod is inserted into the middle of the inner wall of the mixing cylinder, and stirring rods are fixedly connected to both sides of the surface of the rotating rod to achieve the function of rotation.

[0011] Furthermore, a motor is fixedly connected to one end of the rotating rod, and a limit cap is threaded to the other end of the rotating rod surface, thus achieving the function of limiting movement.

[0012] Furthermore, a trapezoidal discharge port is provided in the middle of the bottom of the mixing drum, and a control rod is inserted into one end of the inner wall of the discharge pipe. A flow sealing plate is fixedly connected to the surface of the control rod, thereby achieving the function of discharging material.

[0013] Furthermore, a control valve is fixedly connected to the top of the control lever surface, a control panel is fixedly connected to one side of the mixing tank surface, and load-bearing columns are fixedly connected to the four corners of the driver's seat at the bottom of the mixing tank, thus achieving the function of load-bearing.

[0014] Furthermore, a telescopic damper is fixedly connected to the bottom of the load-bearing column, and a stabilizing plate is fixedly connected to the bottom of the telescopic damper, thereby achieving the effect of shock absorption.

[0015] Furthermore, anti-collision corners are fixedly connected to the four corners at the top and bottom of the mixing box, and grids are opened on both sides of the surface of the mixing box for decorative purposes.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This utility model provides a uniform discharge mixing device for wear-resistant ceramic coatings.

[0018] (1) By setting up a stirring drum, heating wire and power supply box, the coating can be heated during use to help stir evenly, avoid some components in the coating being difficult to dissolve or disperse, resulting in uneven distribution of components after mixing, improve the consistency of coating performance, shorten stirring time, improve production efficiency and reduce equipment operating costs.

[0019] (2) By setting up a fixed base box, spring, electromagnetic vibrator and discharge pipe, the discharge pipe can be vibrated to assist in uniform discharge during use, avoiding the accumulation of ceramic particles in the wear-resistant ceramic coating in the discharge pipe and causing blockage of the discharge pipe, improving the stability of the coating flow in the discharge pipe, avoiding intermittent discharge, and reducing the impact on production process efficiency. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0021] Figure 2 This is a cross-sectional view of the internal structure of this utility model;

[0022] Figure 3 This is a cross-sectional view of the vibrating discharge pipe structure of this utility model;

[0023] Figure 4 This is a cross-sectional view of the heating structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the flow sealing structure of this utility model.

[0025] In the diagram: 1. Mixing drum; 2. Fixing frame; 3. Mixing box; 4. Heating wire; 5. Power supply box; 6. Fixed base box; 7. Spring; 8. Electromagnetic vibrator; 9. Discharge pipe; 10. Rotating rod; 11. Mixing rod; 12. Motor; 13. Limit cap; 14. Trapezoidal discharge port; 15. Control rod; 16. Flow sealing plate; 17. Control valve; 18. Control panel; 19. Load-bearing column; 20. Telescopic damper; 21. Stabilizing plate; 22. Anti-collision corner; 23. Grid. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] To solve the problem of how to effectively position and adjust the technology, such as Figure 1-5 As shown, the following preferred technical solutions are provided:

[0028] A uniformly discharging wear-resistant ceramic coating mixing device includes a stirring drum 1. Fixing frames 2 are fixedly connected to both ends of the outer side of the stirring drum 1, and a mixing box 3 is fixedly connected to the other side of the fixing frames 2. An electric heating wire 4 is fixedly connected to the inner wall of the stirring drum 1, and a power supply box 5 is fixedly connected to both ends of the outer wall of the stirring drum 1. Through the arrangement of the stirring drum 1, the electric heating wire 4, and the power supply box 5, the coating can be heated during use to aid in uniform mixing, preventing certain components in the coating from being difficult to fully dissolve or disperse, thus avoiding uneven component distribution after mixing. This improves the consistency of coating performance, shortens mixing time, increases production efficiency, and reduces costs. Low equipment operating costs; a fixed base box 6 is fixedly connected to the middle of the bottom wall of the mixing box 3, a spring 7 is fixedly connected to the bottom wall of the fixed base box 6, an electromagnetic vibrator 8 is fixedly connected to the top of the spring 7, and a discharge pipe 9 is fixedly connected to the top of the electromagnetic vibrator 8. Through the arrangement of the fixed base box 6, spring 7, electromagnetic vibrator 8 and discharge pipe 9, the discharge pipe 9 can be vibrated to assist in uniform discharge during use, avoiding the accumulation of ceramic particles in the wear-resistant ceramic coating in the discharge pipe 9 and causing blockage of the discharge pipe 9, improving the stability of the coating flow in the discharge pipe 9, avoiding intermittent discharge, and reducing the impact on production process efficiency.

[0029] Specifically, such as Figure 2 As shown, the following preferred technical solutions are provided:

[0030] A rotating rod 10 is inserted into the middle of the inner wall of the mixing drum 1, and a stirring rod 11 is fixedly connected to both sides of the surface of the rotating rod 10. The purpose of this design is to achieve the effect of the coating inside the mixing drum during use by setting the stirring rod 11.

[0031] Specifically, such as Figure 2-4 As shown, the following preferred technical solutions are provided:

[0032] One end of the rotating rod 10 is fixedly connected to a motor 12, and the other end of the rotating rod 10 is threadedly connected to a limit cap 13. The purpose of this design is to achieve the effect of rotating the stirring rod 11 during use by setting up the motor 12.

[0033] Specifically, such as Figure 2 As shown, the following preferred technical solutions are provided:

[0034] A trapezoidal discharge port 14 is provided in the middle of the bottom of the mixing drum 1. A control rod 15 is inserted into one end of the inner wall of the discharge pipe 9. A flow sealing plate 16 is fixedly connected to the surface of the control rod 15. The purpose of this design is to adjust the flow rate or seal the surface during use by setting the flow sealing plate 16.

[0035] Specifically, such as Figure 1-3As shown in Figure -5, the following preferred technical solutions are provided:

[0036] A control valve 17 is fixedly connected to the top of the control lever 15, a control panel 18 is fixedly connected to one side of the mixing tank 3, and load-bearing columns 19 are fixedly connected to the four corners of the driver at the bottom of the mixing tank 3. The purpose of this design is to control the flow rate of the sealing plate 16 during use by setting the control valve 17.

[0037] Specifically, such as Figure 1 As shown, the following preferred technical solutions are provided:

[0038] A telescopic damper 20 is fixedly connected to the bottom of the load-bearing column 19, and a stabilizing plate 21 is fixedly connected to the bottom of the telescopic damper 20. The purpose of this design is to improve the stability of the mixing box 3 during use by setting the stabilizing plate 21.

[0039] Specifically, such as Figure 1 As shown, the following preferred technical solutions are provided:

[0040] Anti-collision corners 22 are fixedly connected to the four corners at the top and bottom of the mixing box 3. Grids 23 are opened on both sides of the surface of the mixing box 3. The purpose of this design is to improve the protection of the mixing box 3 during use by setting the anti-collision corners 22.

[0041] Working principle: First, the power supply box 5 supplies power to the heating wire 4. The heating wire 4 heats the coating inside the mixing drum 1, allowing certain components in the coating to fully dissolve or disperse, aiding in uniform mixing, improving the consistency of coating performance, shortening mixing time, increasing production efficiency, and reducing equipment operating costs. Then, the fixed base box 6 connects to the fixed spring 7, which in turn causes the electromagnetic vibrator 8 to vibrate repeatedly. The electromagnetic vibrator 8 vibrates the discharge pipe 9, assisting in uniform discharge from the discharge pipe 9, preventing ceramic particles in the wear-resistant ceramic coating from accumulating in the discharge pipe 9 and causing blockage, improving the stability of coating flow in the discharge pipe 9, and avoiding intermittent discharge.

Claims

1. A homogenous outfeed wear resistant ceramic coating mixing apparatus comprising a mixing drum (1) characterised in that: A fixing frame (2) is fixedly connected to both ends of the outer side of the mixing drum (1), and a mixing box (3) is fixedly connected to the other side of the fixing frame (2). An electric heating wire (4) is fixedly connected to the inside of the inner wall of the mixing drum (1). A power supply box (5) is fixedly connected to both ends of the outer wall of the mixing drum (1). A fixed bottom box (6) is fixedly connected to the middle of the inner bottom wall of the mixing box (3). A spring (7) is fixedly connected to the inner bottom wall of the fixed bottom box (6). An electromagnetic vibrator (8) is fixedly connected to the top of the spring (7). A discharge pipe (9) is fixedly connected to the top of the electromagnetic vibrator (8).

2. A uniform discharge wear-resistant ceramic coating mixing device according to claim 1, characterized in that: A rotating rod (10) is inserted into the middle of the inner wall of the stirring cylinder (1), and stirring rods (11) are fixedly connected to both sides of the surface of the rotating rod (10).

3. A uniform discharge wear resistant ceramic coating mixing apparatus as claimed in claim 2, wherein: One end of the rotating rod (10) is fixedly connected to a motor (12), and the other end of the rotating rod (10) is threadedly connected to a limit cap (13).

4. A uniform discharge wear resistant ceramic coating mixing apparatus as claimed in claim 1, wherein: The bottom of the mixing drum (1) has a trapezoidal discharge port (14) in the middle. One end of the inner wall of the discharge pipe (9) is connected to a control rod (15), and a flow sealing plate (16) is fixedly connected to the surface of the control rod (15).

5. A uniform discharge wear resistant ceramic coating mixing apparatus as claimed in claim 4, wherein: A control valve (17) is fixedly connected to the top of the surface of the control lever (15), a control panel (18) is fixedly connected to one side of the surface of the mixing box (3), and load-bearing columns (19) are fixedly connected to the driver's four corners at the bottom of the mixing box (3).

6. A uniform discharge wear resistant ceramic coating mixing apparatus as claimed in claim 5, wherein: The bottom of the load-bearing column (19) is fixedly connected to a telescopic damper (20), and the bottom of the telescopic damper (20) is fixedly connected to a stabilizing plate (21).

7. The wear-resistant ceramic coating mixing device with uniform discharge according to claim 1, characterized in that: Anti-collision corners (22) are fixedly connected to the four corners at the top and bottom of the mixing box (3), and grids (23) are opened on both sides of the surface of the mixing box (3).

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