Efficient dilution kettle
By introducing a booster pump and spray nozzles combined with a scraper structure into the dilution vessel, the problem of incomplete cleaning of the inner wall of the dilution vessel was solved, achieving efficient cleaning and improved stirring effect.
Patent Information
- Application Number
- CN202423167187.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing dilution vessels have difficulty effectively removing all residues when cleaning the inner wall of the mixing tank, resulting in poor cleaning performance.
A high-efficiency dilution vessel was designed, which uses a booster pump and a spray head combined with a scraper structure to clean the inner wall by spraying water, while using a stirring paddle and a U-shaped stirring block to carry out all-round stirring, and the scraper to clean the residue on the inner wall.
This technology enables efficient cleaning of the inner wall of the dilution vessel, improving cleanliness and stirring efficiency, and ensuring stirring quality and efficiency.
Smart Images

Figure CN223555880U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of dilution kettle cleaning, especially relates to a high -efficient dilution kettle. BACKGROUND
[0002] When the saturated polyester resin is processed, needs to pass through the steps such as feeding, temperature reduction cooling and dilution, therefore needs to use dilution kettle, dilution kettle is set below condensation kettle, material in condensation kettle is diluted in self -flow dilution kettle through closed pipeline, a certain amount of cresol is pumped into dilution kettle, then material is cooled, makes material to cool to about 60 DEG C, is mixed 5h under this temperature, a small amount of toner is added through auxiliary material port, to obtain liquid resin product.
[0003] The prior art has specially developed some high -efficient dilution kettle, for example, the patent with the announcement number "CN213101730U" has published "a high -efficient dilution kettle", is connected with the shaft of the motor output end through the setting stirring mechanism, motor, and the outside of the shaft is sleeved with stirring mechanism, and stirring mechanism includes stirring paddle, L-shaped stirring block, to mix in large range all -round, auxiliary whole mixing dilution process, through the setting booster pump, rotary nozzle, booster pump extracts water from external water source through water inlet pipe, water outlet pipe, and the foreign matter remaining on the inner wall of dilution kettle, stirring mechanism is cleaned through rotary nozzle, increases practicability.
[0004] Although through the setting booster pump, rotary nozzle, booster pump extracts water from external water source through water inlet pipe, water outlet pipe, and the foreign matter remaining on the inner wall of dilution kettle, stirring mechanism is cleaned through rotary nozzle, increases practicability, but when spraying head cleans the inside of stirring barrel, it is not easy to effectively clean the inner wall of stirring barrel, and through the way of spraying, only the residual material on the surface of the inner wall of stirring barrel can be cleaned, and all residual materials cannot be effectively cleaned. UTILITY MODEL CONTENTS
[0005] In view of the problems in the background art, the utility model aims at providing a high -efficient dilution kettle to solve the problem of dilution kettle cleaning.
[0006] The above technical purpose of the utility model is realized by the following technical scheme:
[0007] The utility model provides a high -efficient dilution cauldron, including the bottom plate, the upper end of bottom plate is fixedly installed with stirring barrel, the one end of stirring barrel is away from bottom plate is fixedly installed with concentrated solution import pipe and solvent import pipe, the inside of stirring barrel upper end is fixedly installed with outlet pipe, the one end of outlet pipe is fixedly connected with booster pump away from water inlet pipe, the one end of booster pump is fixedly connected with outlet pipe away from water inlet pipe, the bottom of bottom plate is fixedly installed with drive motor, the output shaft of drive motor is fixedly installed with rotary rod, the bottom both sides of rotary rod are fixedly installed with stirring oar, both sides the stirring oar both sides are fixedly installed with a plurality of U type stirring blocks, the both sides of rotary rod are fixedly installed with support rod away from stirring oar, the scraper of support rod away from rotary rod one end is slidably installed, the bottom outer circle of stirring barrel both sides are fixedly installed with discharge pipe and blowdown pipe.
[0008] As a preferred technical solution, the one end of the water inlet pipe away from the booster pump is fixedly installed with two spray heads, and the one end of the two spray heads away from the water inlet pipe penetrates through the upper end of the stirring barrel and extends into the stirring barrel.
[0009] As a preferred technical solution, the one end of the stirring barrel close to the bottom plate and the one end away from the bottom plate are fixedly installed with a fixed ring, and a plurality of reinforcing rods are fixedly installed between the two fixed rings.
[0010] As a preferred technical solution, the inside of the bottom plate is fixedly installed with a sealing ring, and the output shaft of the drive motor is fixedly connected with the rotary rod through the sealing ring.
[0011] As a preferred technical solution, the inside of the stirring barrel is fixedly installed with a bearing at the upper end, and the one end of the rotary rod away from the output shaft of the drive motor is fixedly installed in the inner ring of the bearing.
[0012] As a preferred technical solution, the one end of the support rod away from the rotary rod is internally provided with a notch, the inside of the notch is fixedly installed with a spring, the one end of the spring away from the notch is fixedly installed with a movable block, and the scraper is fixedly installed at one end of the movable block.
[0013] As a preferred technical solution, the bottom of the concentrated solution import pipe and the solvent import pipe penetrates into the inside of the stirring barrel, the bottom of the bottom plate is fixedly installed with support legs around, and the one side of the blowdown pipe and the discharge pipe is fixedly installed with a valve.
[0014] In summary, the utility model mainly has the following beneficial effects:
[0015] First, the staff respectively from the concentrated solution import pipe, solvent import pipe send concentrated solution, solvent into the inside of the stirring barrel, then the staff starts the drive motor rotation, the drive motor drives the rotating rod to rotate, under the rotation of the rotating rod, the stirring paddle fixedly installed on both sides of the rotating rod can be driven, the stirring effect can be improved, and a plurality of U-shaped foot plates are integrally formed on both sides of the upper end of the stirring paddle, the stirring paddle can drive the U-shaped stirring block to rotate, so that the stirring and mixing can be carried out in a large range and in all directions, which helps to improve the efficiency and quality of stirring.
[0016] Second, under the start of the booster pump, water can be sucked from the water inlet pipe into the water outlet pipe, so that the water flows from the water outlet pipe into the spray head, and then the water is sprayed into the stirring barrel and the inner wall by the spray head, when the spray head sprays water, the staff can start the drive motor to rotate, and then the support rod fixedly installed on both sides of the rotating rod drives the scraper to effectively clean the stirring barrel, so that some residual materials are prevented from adhering to the inner wall of the stirring barrel, and the cleaning cleanliness can be effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 It is a sectional view of the stirring barrel of the utility model;
[0019] Figure 3 It is a side structural schematic diagram of the sectional view of the stirring barrel of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the support rod of the utility model;
[0021] Figure 5 It is a structural schematic diagram of the utility model Figure 4 A part of the utility model;
[0022] Figure 6 It is a structural schematic diagram of the scraper of the utility model.
[0023] Fig. 1 booster pump; 2, water outlet pipe; 3, water inlet pipe; 4, valve; 5, discharge pipe; 6, support leg; 7, drive motor; 8, bottom plate; 9, sewage pipe; 10, reinforcing rod; 11, fixed ring; 12, concentrated solution import pipe; 13, solvent import pipe; 14, U-shaped stirring block; 15, sealing ring; 16, rotating rod; 17, stirring paddle; 18, spray head; 19, support rod; 20, scraper; 21, movable block; 22, spring; 23, slot; 24, stirring barrel; 25, bearing. DETAILED DESCRIPTION
[0024] EMBODIMENT
[0025] Reference Figures 1-6 The high-efficiency dilution kettle of the embodiment comprises a bottom plate 8, the upper end of the bottom plate 8 is fixedly installed with a stirring barrel 24, the end of the stirring barrel 24 away from the bottom plate 8 is fixedly installed with a concentrated solution inlet pipe 12 and a solvent inlet pipe 13, the inside of the upper end of the stirring barrel 24 is fixedly installed with a water outlet pipe 2, the end of the water outlet pipe 2 away from the stirring barrel 24 is fixedly connected with a booster pump 1, the end of the booster pump 1 away from the water inlet pipe 3 is fixedly connected with the water outlet pipe 2, the bottom of the bottom plate 8 is fixedly installed with a driving motor 7, the output shaft of the driving motor 7 is fixedly installed with a rotating rod 16, the bottom of the rotating rod 16 is fixedly installed with stirring paddles 17 on both sides, a plurality of U-shaped stirring blocks 14 are fixedly installed on both sides of the stirring paddles 17, the two sides of the rotating rod 16 away from the stirring paddles 17 are fixedly installed with support rods 19, the end of the support rod 19 away from the rotating rod 16 is slidably installed with a scraper 20, the bottom of the stirring barrel 24 is fixedly installed with a discharge pipe 5 and a blowdown pipe 9 on the outside of both sides.
[0026] Reference Figures 1-2 The end of the water inlet pipe 3 away from the booster pump 1 is fixedly installed with two spray heads 18, the end of the two spray heads 18 away from the water inlet pipe 3 penetrates through the upper end of the stirring barrel 24 and extends to the inside of the stirring barrel 24, so that the water flows from the inside of the water outlet pipe 2 to the inside of the spray head 18, and then the water is sprayed by the spray head 18 to the inside and the inner wall of the stirring barrel 24.
[0027] Reference Figures 1-3 The end of the stirring barrel 24 close to the bottom plate 8 and the end away from the bottom plate 8 are fixedly installed with fixed rings 11, a plurality of reinforcing rods 10 are fixedly installed between the two fixed rings 11, which can effectively improve the fixing effect of the stirring barrel 24.
[0028] Reference Figures 2-3 The inside of the bottom plate 8 is fixedly installed with a sealing ring 15, the output shaft of the driving motor 7 is fixedly connected with the rotating rod 16 through the sealing ring 15, when the driving motor 7 penetrates into the inside of the stirring barrel 24, the sealing ring 15 fixedly installed in the inside of the bottom plate 8 can effectively isolate the stirred materials and water in the inside of the stirring barrel 24 from seeping out of the bottom of the stirring barrel 24, a bearing 25 is fixedly installed in the inside of the upper end of the stirring barrel 24, the end of the rotating rod 16 away from the output shaft of the driving motor 7 is fixedly installed in the inner ring of the bearing 25, the bearing 25 can improve the assistance when the rotating rod 16 rotates.
[0029] Reference Figures 4-5 The end of the support rod 19 away from the rotating rod 16 is internally provided with a notch 23, a spring 22 is fixedly installed in the inside of the notch 23, the end of the spring 22 away from the notch 23 is fixedly installed with a movable block 21, the scraper 20 is fixedly installed at one end of the movable block 21, the scraper 20 can clean the excess materials and stains on the inner wall of the stirring barrel 24 which are hard or difficult to clean, thereby improving the cleanliness of the inside of the stirring barrel 24.
[0030] Reference Figure 6 The bottom of the concentrated solution inlet pipe 12 and the solvent inlet pipe 13 penetrates into the inside of the stirring barrel 24, the bottom of the bottom plate 8 is fixedly installed with supporting legs 6, and one side of the sewage pipe 9 and the discharge pipe 5 is fixedly installed with a valve 4. The mixed material can be taken out and the cleaned sewage can be discharged by opening and closing the valve 4.
[0031] Principle and advantages: when in use, the workers send the concentrated solution and the solvent into the inside of the stirring barrel 24 through the concentrated solution inlet pipe 12 and the solvent inlet pipe 13, then the workers start the driving motor 7 to rotate, the driving motor 7 drives the rotating rod 16 to rotate, the rotating rod 16 drives the stirring paddle 17 fixedly installed on both sides of the rotating rod 16 to rotate, which can improve the stirring and mixing effect. The stirring paddle 17 is integrally formed with a plurality of U-shaped foot plate blocks on both sides of the upper end, the stirring paddle 17 drives the U-shaped stirring block 14 to rotate, so that it can be stirred and mixed in a large range and all directions, which helps to improve the stirring efficiency and quality. After stirring, the workers can open the valve 4 fixedly installed on the discharge pipe 5, so that the stirred material can flow out of the inside of the discharge pipe 5, which is convenient for the workers to take out the stirred material. When the driving motor 7 penetrates into the inside of the stirring barrel 24, the sealing ring 15 fixedly installed in the inside of the bottom plate 8 can effectively isolate the stirred material and water in the inside of the stirring barrel 24 to prevent it from seeping out of the bottom of the stirring barrel 24. When the workers need to clean the inside of the stirring barrel 24, they can start the booster pump 1, which can suck water from the water inlet pipe 3 into the inside of the water outlet pipe 2. In this way, the water flows from the inside of the water outlet pipe 2 to the inside of the spraying head 18, and then the water is sprayed into the inside of the stirring barrel 24 and the inner wall by the spraying head 18. When the spraying head 18 sprays water, the workers can start the driving motor 7 to rotate, and then the supporting rod 19 fixedly installed on both sides of the rotating rod 16 drives the scraper 20 to effectively clean the inside of the stirring barrel 24, so that some residual materials attached to the inner wall of the stirring barrel 24 can be effectively improved. The cleaning degree is improved, and finally the sewage is discharged to the outside by opening the valve 4 fixedly installed on the outer circle of the sewage pipe 9.
Claims
1. A high-efficiency dilution vessel, comprising a bottom plate (8), characterized in that: A stirring tank (24) is fixedly installed on the upper end of the base plate (8). A concentrated solution inlet pipe (12) and a solvent inlet pipe (13) are fixedly installed on the end of the stirring tank (24) away from the base plate (8). A water outlet pipe (2) is fixedly installed inside the upper end of the stirring tank (24). A booster pump (1) is fixedly connected to the end of the water outlet pipe (2) away from the stirring tank (24). The water outlet pipe (2) is fixedly connected to the end of the booster pump (1) away from the water inlet pipe (3). A drive motor (7) is fixedly installed at the bottom of the base plate (8). A rotating rod (16) is fixedly installed on the output shaft of the motor (7). A stirring paddle (17) is fixedly installed on both sides of the bottom of the rotating rod (16). Multiple U-shaped stirring blocks (14) are fixedly installed on both sides of the stirring paddle (17). A support rod (19) is fixedly installed on both sides of the rotating rod (16) away from the stirring paddle (17). A scraper (20) is slidably installed on one end of the support rod (19) away from the rotating rod (16). A discharge pipe (5) and a sewage pipe (9) are fixedly installed on both sides of the bottom outer ring of the mixing tank (24).
2. The high-efficiency dilution vessel according to claim 1, characterized in that: Two spray heads (18) are fixedly installed at the end of the water inlet pipe (3) away from the booster pump (1). The ends of the two spray heads (18) away from the water inlet pipe (3) extend through the upper end of the mixing tank (24) and into the interior of the mixing tank (24).
3. The high-efficiency dilution vessel according to claim 1, characterized in that: The mixing tank (24) is fixedly installed with a fixing ring (11) at one end near the bottom plate (8) and at the other end away from the bottom plate (8), and multiple reinforcing rods (10) are fixedly installed between the two fixing rings (11).
4. The high-efficiency dilution vessel according to claim 1, characterized in that: A sealing ring (15) is fixedly installed inside the base plate (8), and the output shaft of the drive motor (7) is fixedly connected to the rotating rod (16) through the sealing ring (15).
5. The high-efficiency dilution vessel according to claim 1, characterized in that: The upper part of the mixing tank (24) is fixedly installed with a bearing (25), and the end of the rotating rod (16) away from the output shaft of the drive motor (7) is fixedly installed in the inner ring of the bearing (25).
6. The high-efficiency dilution vessel according to claim 1, characterized in that: The support rod (19) has a slot (23) inside the end away from the rotating rod (16). A spring (22) is fixedly installed inside the slot (23). A movable block (21) is fixedly installed at the end of the spring (22) away from the slot (23). The scraper (20) is fixedly installed at one end of the movable block (21).
7. The high-efficiency dilution vessel according to claim 1, characterized in that: The bottom of the concentrated solution inlet pipe (12) and the solvent inlet pipe (13) both penetrate into the interior of the mixing tank (24). Support legs (6) are fixedly installed around the bottom of the bottom plate (8). Valves (4) are fixedly installed on one side of the drain pipe (9) and the discharge pipe (5).
Citation Information
Patent Citations
Efficient dilution kettle
CN213101730U