High diffuse reflection nano coating spraying device for LED lamp cup

By designing an automated LED lamp cup high diffuse reflection nano-coating spraying device, the device utilizes a support base, substrate, and gear mechanism to achieve automated rotation of the LED lamp cup and nano-coating spraying, solving the problem of low spraying efficiency caused by picking up each one individually, and realizing highly efficient nano-coating spraying.

CN223556286UActive Publication Date: 2025-11-18HANGZHOU ZHONGLAN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422898513.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-18
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In existing technologies, the application of high diffuse reflection nano-coatings to LED lamp cups and lamp covers requires individual handling, resulting in low coating efficiency.

Method used

A high diffuse reflection nano-coating spraying device for LED lamp cups was designed. It adopts a support base, substrate, drive motor, transmission shaft and gear mechanism to realize the automatic rotation of LED lamp cups and the spraying of nano-coating. Combined with position sensor and controller, the spraying position of paint nozzle is automatically controlled.

Benefits of technology

It improves the spraying efficiency of nano-coatings for LED lamp cups and covers, and realizes a highly efficient automated spraying process.

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Abstract

The utility model relates to the technical field of LED lamp cup processing, and discloses an LED lamp cup high diffuse reflection nanometer coating spraying device which comprises a supporting seat and a base plate, the top of the supporting seat is provided with placing grooves which are arranged at equal intervals in a surrounding mode, the placing grooves are internally provided with LED lamp cups, the tops of the LED lamp cups are provided with high diffuse reflection lampshades, and the high diffuse reflection lampshades are arranged on the base plate. A supporting rod is rotationally installed on the outer wall of the top of the base plate, the top end of the supporting rod is fixedly connected to the outer wall of the bottom of the supporting seat, and a gear is fixedly connected to the outer wall of the supporting rod. According to the spraying device, after a high-diffuse-reflection lampshade nanometer coating on one LED lamp cup is sprayed, the rotating disc drives the gear block to rotate to be meshed with the gear, the gear block continues to drive the gear to rotate, and therefore a high-diffuse-reflection lampshade on the next LED lamp cup can be rotated to the position below the coating spraying head to be subjected to spraying treatment of the nanometer coating. And the spraying efficiency is improved, and the device is practical and suitable for being widely popularized and used.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to LED lamp cup processing technical field, concretely relates to a kind of LED lamp cup high diffuse reflection nanometer coating spraying device. BACKGROUND

[0002] LED lamp cup is combined with LED light source, constant current driver, optical lens and the shell of metal or other high thermal conductivity coefficient heat sink, and it is a new type of lighting lamp compared with traditional halogen lamp cup, with energy saving, low temperature, long life, color rich characteristics, especially in secondary light lens, mainly adopt flashlight condensing principle, parabolic surface design, can more effectively reduce light loss.

[0003] High diffuse reflection nanometer coating is arranged on the lampshade of LED lamp cup, so that diffuse reflection coating is formed on the light reflecting surface of luminous body, point light source is changed into area light source, light is homogenized, heat flow is homogenized, light efficiency can be improved, and glare or light spot can be eliminated, color rendering is improved, when high diffuse reflection nanometer coating is sprayed on the lampshade of LED lamp cup currently, LED lamp cup is taken one by one to be sprayed, and spraying efficiency is low, and therefore, the utility model discloses a kind of LED lamp cup high diffuse reflection nanometer coating spraying device to solve the above problems. UTILITY MODEL CONTENTS

[0004] To solve the problem that LED lamp cup is taken one by one to be sprayed when high diffuse reflection nanometer coating is sprayed on the lampshade of LED lamp cup currently, and spraying efficiency is low, the basic concept of the technical solution as claimed in claims 1-7 is used in the utility model.

[0005] A kind of LED lamp cup high diffuse reflection nanometer coating spraying device, including support seat and base plate, the support seat top is equipped with the placement slot being arranged at equal intervals around, the placement slot is all provided with LED lamp cup, the LED lamp cup top is provided with high diffuse reflection lampshade, the base plate top outer wall is rotatably installed with support rod, the support rod top is fixedly connected on the support seat bottom outer wall, the support rod outer wall is fixedly connected with gear, the base plate top outer wall is fixedly installed with drive motor, the drive motor output shaft is connected with transmission shaft by coupling, the transmission shaft outer wall is fixedly connected with carousel, the carousel outer wall is fixedly connected with gear block, the gear block and gear are engaged, the base plate top outer wall is fixedly connected with the mounting plate of L type structure, the mounting plate top position is fixedly installed with coating spray head, and the coating spray head is located above LED lamp cup.

[0006] As a preferred embodiment of the utility model, the base plate top outer wall is fixedly provided with storage box, and the storage box top is provided with material injection port.

[0007] As a preferred embodiment of the utility model, the storage box is provided with a through hole on one side, and an upper feeding pipe is fixedly connected to the inner wall of the through hole.

[0008] As a preferred embodiment of the utility model, an upper feeding pipe is connected to the inlet of the material pumping pump.

[0009] As a preferred embodiment of the utility model, a coating pipe is connected to the outlet of the material pumping pump, and the coating pipe is in communication with a coating spray head.

[0010] As a preferred embodiment of the utility model, a stable support is fixedly installed on the outer wall of one side of the mounting plate, and the coating pipe is fixedly connected to the stable support.

[0011] As a preferred embodiment of the utility model, a position sensor is arranged on the coating spray head, and the position sensor is connected to a controller, and the material pumping pump is connected to the controller through wires.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The utility model discloses a coating device for LED lamp cup, which comprises a mounting plate, a transmission shaft, a rotating disc, a gear, a support rod, a support seat, a coating spray head, a driving motor, a gear block and a coating pipe.

[0014] The specific embodiments of the utility model will be further described in detail in combination with the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0015] In the drawings:

[0016] Figure 1 It is the whole structure schematic diagram of the utility model;

[0017] Figure 2 It is the side view structure schematic diagram of the utility model;

[0018] Figure 3 It is the support seat side view structure schematic diagram of the utility model;

[0019] Figure 4The utility model discloses a gear and carousel structure schematic view.

[0020] Figure 5 The utility model discloses a support seat structure schematic view.

[0021] In the drawing: 1, support seat, 2, LED lamp cup, 3, base plate, 4, high diffuse reflection lamp shade, 5, support rod, 6, mounting plate, 7, coating spray head, 8, coating pipe, 9, storage tank, 10, pumping pump, 11, feeding pipe, 12, driving motor, 13, gear, 14, transmission shaft, 15, carousel, 16, tooth block, 17, placing groove. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantage of the utility model embodiment more clear, the following will combine the drawing in the utility model embodiment, and the technical scheme in the embodiment is clearly and completely described, and the following embodiment is used to explain the utility model.

[0023] As Figures 1 to 5 shown

[0024] The utility model provides a kind of LED lamp cup high diffuse reflection nano coating spraying device, including support seat 1 and base plate 3, support seat 1 top is equipped with the placement groove 17 of equidistance encircle arrangement, placement groove 17 It is all provided with LED lamp cup 2, LED lamp cup 2 top is provided with high diffuse reflection lampshade 4, the outer wall of base plate 3 top is rotatably installed with support rod 5, support rod 5 top end is fixedly connected on the outer wall of support seat 1 bottom, support rod 5 outer wall is fixedly connected with gear 13, the outer wall of base plate 13 top is fixedly installed with drive motor 12, drive motor 12 output shaft is connected with transmission shaft 14 by shaft coupling, the outer wall of transmission shaft 14 is fixedly connected with carousel 15, the outer wall of carousel 15 is fixedly connected with gear block 16, gear block 16 and gear 13 are engaged, the outer wall of base plate 3 top is fixedly connected with the mounting plate 6 of L type structure, the top position of mounting plate 6 is fixedly installed with coating spray head 7, and coating spray head 7 is located above LED lamp cup 2, the outer wall of base plate 3 top is fixedly provided with storage tank 9, storage tank 9 top is provided with injection port, and appropriate nano coating is injected into storage tank 9 through injection port, and through hole is formed in one side of storage tank 9, and the inner wall of through hole is fixedly connected with feeding pipe 11, storage tank 9 top outer wall is fixedly installed with pumping pump 10, and feeding pipe 10 is connected with the feeding port of pumping pump 10, and the discharge port of pumping pump 10 is connected with coating pipe 8, and coating pipe 8 and coating spray head 7 are communicated, and position sensor is provided on coating spray head 7, and the position sensor is connected with controller, and pumping pump 10 is connected on the controller by wire, drive motor 12 is started to drive transmission shaft 14 to rotate, transmission shaft 14 drives carousel 15 to rotate, carousel 15 drives gear block 16 to rotate, so that gear block 16 drives gear 13 to rotate, gear 13 drives support rod 5 to rotate, so that support rod 5 drives support seat 1 to rotate, can rotate one of LED lamp cup 2 to the just below of coating spray head 7, gear block 16 and gear 13 are separated at this time, and support seat 1 stops rotating, and the position sensor installed on coating spray head 7 senses LED lamp cup 2 and transmits signal to controller, and pumping pump 10 is started to work by controller, and pumping pump 10 transports the nano coating in storage tank 9 to coating spray head 7 through feeding pipe 11 and coating pipe 8 and sprays to the inner surface of high diffuse reflection lampshade 4, realizes the spraying treatment of nano coating, when the nano coating of high diffuse reflection lampshade 4 on one of LED lamp cup 2 is sprayed, carousel 15 drives gear block 16 to rotate to be engaged with gear 13, so that gear block 16 continues to drive gear 13 to rotate, so that the next LED lamp cup 2 on high diffuse reflection lampshade 4 can be rotated to the spraying treatment of nano coating under coating spray head 7, and the outer wall of mounting plate 6 one side is fixedly installed with stable support, and coating pipe 8 is fixedly connected on stable support.

[0025] The implementation principle of the LED lamp cup high diffuse reflection nano coating spraying device of the embodiment is as follows:

[0026] In specific use, the appropriate amount of nano paint is injected into the storage tank 9 through the injection port, after the injection of the paint is completed, the LED lamp cup 2 is placed in the placing groove 17, after the placement is completed, the driving motor 12 is started to drive the transmission shaft 14 to rotate, the transmission shaft 14 drives the rotating disc 15 to rotate, the rotating disc 15 drives the tooth block 16 to rotate, the tooth block 16 drives the gear 13 to rotate, the gear 13 drives the supporting rod 5 to rotate, the supporting rod 5 drives the supporting seat 1 to rotate, so that one of the LED lamp cups 2 is rotated to the directly below the paint spraying head 7, at this time, the tooth block 16 and the gear 13 are separated, the supporting seat 1 stops rotating, and at the same time, the position sensor installed on the paint spraying head 7 senses the LED lamp cup 2 and transmits the signal to the controller, the controller is started to work the pumping pump 10, the pumping pump 10 transports the nano paint in the storage tank 9 to the paint spraying head 7 through the feeding pipe 11 and the paint pipe 8 to spray to the inner surface of the high diffuse reflection lampshade 4, so that the nano coating spraying treatment is realized, when the nano coating spraying treatment of the high diffuse reflection lampshade 4 on one of the LED lamp cups 2 is completed, the rotating disc 15 drives the tooth block 16 to rotate to engage with the gear 13, so that the tooth block 16 continues to drive the gear 13 to rotate, so that the high diffuse reflection lampshade 4 on the next LED lamp cup 2 is rotated to the below the paint spraying head 7 for the nano coating spraying treatment.

[0027] It is to be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.

[0028] It is to be noted that the terms "first", "second", and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of efficient use, orderly implementation, and / or effective operation in other sequences than those depicted or otherwise specified herein. Furthermore, the terms "comprise", "comprising", "include", "including", and the like are to be construed in their broadest sense as possibly open ended, and are intended to mean that a process, method, system, product, or apparatus that "comprises", "comprising", "includes", "including" one or more steps, features, elements, components, or integers thereof, but is not limited to or by the steps, features, elements, components, or integers so listed or the corresponding structural parts thereof.

Claims

1. A high diffuse reflection nano-coating spraying device for LED lamp cups, comprising a support base (1) and a substrate (3), characterized in that, The support base (1) has equidistantly arranged placement slots (17) on its top. Each placement slot (17) contains an LED lamp cup (2). The top of each LED lamp cup (2) is covered with a high diffuse reflection lamp cover (4). A support rod (5) is rotatably mounted on the top outer wall of the substrate (3). The top end of the support rod (5) is fixedly connected to the bottom outer wall of the support base (1). A gear (13) is fixedly connected to the outer wall of the support rod (5). A drive motor is fixedly mounted on the top outer wall of the substrate (13). 12) The output shaft of the drive motor (12) is connected to a transmission shaft (14) via a coupling. A turntable (15) is fixedly connected to the outer wall of the transmission shaft (14). A toothed block (16) is fixedly connected to the outer wall of the turntable (15). The toothed block (16) meshes with the gear (13). An L-shaped mounting plate (6) is fixedly connected to the top outer wall of the base plate (3). A paint spray nozzle (7) is fixedly installed at the top of the mounting plate (6). The paint spray nozzle (7) is located above the LED lamp cup (2).

2. The LED lamp cup high diffuse reflection nano-coating spraying device according to claim 1, characterized in that, A storage box (9) is fixedly provided on the top outer wall of the substrate (3), and a filling port is provided on the top of the storage box (9).

3. The LED lamp cup high diffuse reflection nano-coating spraying device according to claim 2, characterized in that, The storage box (9) has a through hole on one side, and a feeding pipe (11) is fixedly connected to the inner wall of the through hole.

4. The LED lamp cup high diffuse reflection nano-coating spraying device according to claim 3, characterized in that, A material pump (10) is fixedly installed on the top outer wall of the storage box (9), and the feeding pipe (10) is connected to the inlet of the material pump (10).

5. The LED lamp cup high diffuse reflection nano-coating spraying device according to claim 4, characterized in that, The discharge port of the pump (10) is connected to a paint pipe (8), and the paint pipe (8) is connected to the paint nozzle (7).

6. The LED lamp cup high diffuse reflection nano-coating spraying device according to claim 5, characterized in that, A sturdy bracket is fixedly installed on one side of the outer wall of the mounting plate (6), and the paint pipe (8) is fixedly connected to the sturdy bracket.

7. The LED lamp cup high diffuse reflection nano-coating spraying device according to claim 6, characterized in that, The paint nozzle (7) is equipped with a position sensor, and the position sensor is connected to a controller. The material pump (10) is connected to the controller via a wire.