Bathroom board forming die flanging equipment

Abstract

The utility model relates to a bathroom board forming die flanging device which comprises a machine frame, a female opening flanging station, a male opening flanging station and a discharging station. The conveying mechanism is arranged at the upper end of the rack and used for conveying products in a reciprocating mode; the female opening flanging mechanism is located at the female opening flanging station and used for flanging the female opening edge of the product; the female opening pressing mechanism is arranged close to the female opening flanging mechanism, a bending structure is arranged on the side, close to the female opening flanging mechanism, of the female opening pressing mechanism, and the bending structure and the female opening flanging mechanism are matched to complete bending of the female opening edge of the product; the male opening flanging mechanism is located at the male opening flanging station and used for flanging the male opening edge of the product; and the male opening pressing mechanism is arranged adjacent to the male opening flanging mechanism and is used for pressing the male opening edge of the product. By the adoption of the structure, flanging machining of the bathroom board is automatically completed, a large amount of manpower is saved, and the machining efficiency of the bathroom board is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of bathroom plate processing technology, and specifically relates to a bathroom plate forming die flanging equipment. BACKGROUND

[0002] The bathroom plate is a decoration material widely used in bathrooms, toilets and other places, and has the characteristics of waterproof, anti-slip and easy cleaning. In the production process, the bathroom plate needs to be flanged to improve the waterproof performance and aesthetics of the edge. At present, most of the plate production is shaped, and the female and male ports of the marine bathroom plate and the land bathroom plate are processed by a bending machine for each bending size. The female port edge needs to be processed multiple times, and manual loading and unloading are required. After each processing is completed, manual transportation to the next processing station is required, and the efficiency is extremely low.

[0003] Therefore, there is an urgent need to provide a bathroom plate forming die flanging equipment to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model discloses a bathroom plate forming die flanging equipment, which automatically completes the flanging processing of the bathroom plate, saves a large amount of manpower, and improves the processing efficiency of the bathroom plate.

[0005] The utility model discloses a bathroom plate forming die flanging equipment, which automatically completes the flanging processing of the bathroom plate, saves a large amount of manpower, and improves the processing efficiency of the bathroom plate.

[0006] A bathroom plate forming die flanging equipment, characterized by comprising:

[0007] A frame is provided with a female port flanging station, a male port flanging station and a discharging station at the upper end;

[0008] A conveying mechanism is arranged on the upper end of the frame, and the conveying mechanism is used for reciprocating transportation of products;

[0009] A female port flanging mechanism is arranged at the female port flanging station and is used for flanging the female port edge of the product;

[0010] A female port pressing mechanism is arranged adjacent to the female port flanging mechanism, and the female port pressing mechanism is provided with a bending structure on the side close to the female port flanging mechanism, and the bending structure cooperates with the female port flanging mechanism to complete the bending of the female port edge of the product; the female port pressing mechanism is used for pressing the female port edge of the product;

[0011] A male port flanging mechanism is arranged at the male port flanging station and is used for flanging the male port edge of the product;

[0012] A male port pressing mechanism is arranged adjacent to the male port flanging mechanism and is used for pressing the male port edge of the product.

[0013] Optionally, the conveying mechanism comprises a driving motor and a roller device, the driving motor is drivingly connected to the roller device, and the roller device is used to reciprocatingly convey the product.

[0014] Optionally, the sanitary plate forming die flanging device further comprises a positioning mechanism, which is used to position the product in conveying.

[0015] Optionally, the positioning mechanism comprises a positioning device, a driving device and a guide rail, the guide rail is arranged along the movement direction of the product, and the positioning device is slidingly connected to the upper end of the guide rail; the driving device is drivingly connected to the positioning device and is used to drive the positioning device to reciprocate between the female mouth flanging mechanism and the male mouth flanging mechanism.

[0016] Optionally, the female mouth flanging mechanism comprises a bending rotary motor, a bending lower knife and a first rotary shaft, the bending rotary motor is drivingly connected to the first rotary shaft, the first rotary shaft is arranged through the bending lower knife, and the bending lower knife is matched with the bending structure to complete the bending of the product.

[0017] Optionally, the male mouth flanging mechanism comprises a flanging rotary motor, a flanging lower knife and a second rotary shaft, the flanging rotary motor is drivingly connected to the second rotary shaft, the second rotary shaft is arranged through the flanging lower knife, and the flanging lower knife is used to flange the product.

[0018] Optionally, the female mouth pressing mechanism comprises a flanging upper knife and a pressing oil cylinder, the pressing oil cylinder is drivingly connected to the flanging upper knife and is used to control the flanging upper knife to move along the direction of approaching or moving away from the rack, and the bending structure is located on the flanging upper knife.

[0019] Optionally, the sanitary plate forming die flanging device further comprises a height adjusting motor, the height adjusting motor is connected with the female mouth pressing mechanism, the height adjusting motor is used to adjust the height of the female mouth pressing mechanism; and the rack is further provided with a control device, and the control device is electrically connected with the height adjusting motor.

[0020] Optionally, the blanking station is provided with a plurality of flow bars, and the plurality of flow bars are detachably connected to the upper end of the rack.

[0021] Compared with the prior art, the utility model has the beneficial effects that:

[0022] The utility model discloses a frame is equipped with female mouth flanging station, male mouth flanging station and blanking station, wherein the transport mechanism is used to transport the product reciprocating motion between female mouth flanging station and male mouth flanging station, and the female mouth pressing mechanism is adjacent to the female mouth flanging mechanism and is provided with the bending structure on the side close to the female mouth flanging mechanism, and the bending mechanism and the female mouth flanging mechanism complete the bending and pressing of the female mouth edge of the product, and the male mouth pressing mechanism is adjacent to the male mouth flanging mechanism, and the male mouth flanging mechanism and the male mouth pressing mechanism complete the flanging processing of the male mouth edge of the product, and the transport mechanism transports the product of completing all processing to the blanking station, and the product is blanked, and through the mutual cooperation of the above-mentioned mechanism and part, the flanging processing of the bathroom plate is automatically completed, a large amount of manpower is saved, and the processing efficiency of the bathroom plate is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a structure schematic view of the utility model.

[0024] Figure 2 It is another structure schematic view of the utility model.

[0025] Figure 3 It is the front view of the utility model.

[0026] Figure 4 It is the side view of the utility model.

[0027] Figure 5 It is the top view of the utility model.

[0028] Figure 6 It is the schematic view of the bathroom plate after processing.

[0029] Among them, the above-mentioned drawing includes the following figure marks:

[0030] 1, frame, 21, drive motor, 22, cylinder device, 3, female mouth flanging mechanism, 31, bending rotary motor, 32, bending lower knife, 4, female mouth pressing mechanism, 41, flanging upper knife, 42, pressing oil cylinder, 43, bending structure, 5, male mouth flanging mechanism, 51, flanging rotary motor, 52, flanging lower knife, 6, male mouth pressing mechanism, 7, positioning mechanism, 71, positioning device, 72, drive device, 73, guide rail, 8, height adjusting motor, 9, flow bar. DETAILED DESCRIPTION

[0031] The utility model will be described in further detail in connection with the embodiment and drawings, but the embodiment of the utility model is not limited to this.

[0032] In the description of the utility model, it is necessary to explain that, unless there are definite provisions and limitation, the terms "installation", "be equipped with", "connection" and the like should be understood broadly, for example "connection", can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be the communication inside two elements.For the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The terminology used in the description of the utility model herein is for the purpose of describing a specific embodiment only and is not intended to limit the utility model. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0034] The utility model technical scheme proposes a kind of bathroom plate forming die flanging equipment.

[0035] Refer to Figures 1 to 6 In the present embodiment, comprising:

[0036] Frame 1, upper end is equipped with female mouth flanging station, male mouth flanging station and blanking station;

[0037] Transport mechanism, is located in the upper end of frame 1, and transport mechanism is used to reciprocatingly transport product;

[0038] Female mouth flanging mechanism 3 is located in female mouth flanging station, and is used to flange female mouth edge of product;

[0039] Female mouth pressing mechanism 4 is arranged adjacent to female mouth flanging mechanism 3, and the side close to female mouth flanging mechanism 3 of female mouth pressing mechanism 4 is equipped with bending structure 43, and bending structure 43 is matched with female mouth flanging mechanism 3 to complete the bending of female mouth edge of product;Female mouth pressing mechanism 4 is used to press female mouth edge of product;

[0040] Male mouth flanging mechanism 5 is located in male mouth flanging station, and is used to flange male mouth edge of product;

[0041] Male mouth pressing mechanism 6 is arranged adjacent to male mouth flanging mechanism 5, and is used to press male mouth edge of product.

[0042] Optionally, in the embodiment, the frame 1 is provided with a female mouth flanging station, a male mouth flanging station and a discharging station; the conveying mechanism is arranged at the upper end of the frame 1 and is used to convey the product back and forth between the female mouth flanging station and the male mouth flanging station; the female mouth flanging mechanism 3 is arranged beside the female mouth flanging mechanism 3 and is used to perform flanging processing on the female mouth edge of the product. Since the conventional bathroom plate needs to be flanged multiple times on the female mouth edge, the female mouth pressing mechanism 4 is arranged beside the female mouth flanging mechanism 3. The female mouth pressing mechanism 4 is provided with a bending structure 43 on the side close to the female mouth flanging mechanism 3. The bending structure 43 and the female mouth mechanism cooperate with each other to form a bend on the female mouth edge of the bathroom plate. The bathroom plate is placed on the conveying mechanism by a worker. The conveying mechanism conveys the bathroom plate to the female mouth flanging station. The female mouth pressing mechanism 4 is pressed down to press the bathroom plate. At the same time, the female mouth flanging mechanism 3 and the bending structure 43 cooperate with each other to complete the bending of the female mouth edge of the bathroom plate. After the bending is completed, the female mouth flanging mechanism 3 returns to the original position. The female mouth pressing mechanism 4 moves up. The conveying mechanism moves the product to the male mouth flanging station by a small distance and stops. The female mouth pressing mechanism 4 is pressed down again to flatten the part of the bending of the product. The whole processing of the female mouth edge is completed. After the processing of the female mouth edge of the product is completed, the conveying mechanism conveys the product to the male mouth flanging station. The male mouth pressing mechanism 6 is pressed down to press the male mouth edge of the bathroom plate. At the same time, the male mouth flanging mechanism 5 completes the flanging of the male mouth edge of the bathroom plate. The whole processing of the product is completed. The male mouth flanging mechanism 5 and the male mouth pressing mechanism 6 are reset. The conveying mechanism conveys the product to the discharging station. The operator discharges. Through the cooperation of the above mechanisms and components, the bending of the female mouth edge and the flanging of the male mouth edge of the bathroom plate are automatically completed. The product does not need to be flanged and carried multiple times by a worker. A large amount of manpower is saved. The efficiency of the bathroom plate processing is improved.

[0043] In the embodiment, the conveying mechanism includes a driving motor 21 and a roller device 22. The driving motor 21 is drivingly connected to the roller device 22. The driving motor 21 is used to drive the roller device 22 to roll, so as to drive the bathroom plate to move back and forth in the direction close to or away from the female mouth flanging mechanism 3. In other embodiments, a conveyor belt device can be used instead of the roller device 22 to convey the bathroom plate. This is not limited.

[0044] In the embodiment, the sanitary plate forming die flanging device further comprises a positioning mechanism 7, wherein the positioning mechanism 7 is used for positioning the product, that is, the positioning mechanism 7 positions the sanitary plate while the conveying mechanism is conveying the sanitary plate, so as to prevent the position of the sanitary plate from changing during the conveying process, resulting in unqualified products and causing losses. Further, in the embodiment, the positioning mechanism 7 comprises a positioning device 71, a driving device 72 and a guide rail 73, the guide rail 73 is arranged to extend along the movement direction of the product, the positioning device 71 is slidingly connected to the upper end of the guide rail 73, and the driving device 72 drives the positioning device 71 to slide on the upper end of the guide rail 73, so that the positioning device 71 can also move synchronously while the sanitary plate reciprocates between the female flanging mechanism 3 and the male flanging mechanism 5, thereby completing the positioning of the sanitary plate.

[0045] In the embodiment, the female flanging mechanism 3 comprises a bending rotary motor 31, a bending lower knife 32 and a first rotating shaft, wherein the bending rotary motor 31 is drivingly connected to the first rotating shaft, that is, the bending rotary motor 31 drives the first rotating shaft to rotate, the first rotating shaft is arranged to pass through the bending lower knife 32, so that the bending lower knife 32 can be flipped along the first rotating shaft, and the bending structure 43 is used to complete the bending processing of the female edge of the sanitary plate; further, the male flanging mechanism 5 comprises a flanging rotary motor 51, a flanging lower knife 52 and a second rotating shaft, the flanging rotary motor 51 is drivingly connected to the second rotating shaft, that is, the flanging rotary motor 51 drives the second rotating shaft to rotate, the second rotating shaft is arranged to pass through the flanging lower knife 52, so that the flanging lower knife 52 can be flipped along the second rotating shaft, and the male pressing mechanism 6 is used to complete the flanging processing of the male edge of the sanitary plate.

[0046] In the embodiment, the sanitary plate forming die flanging device further comprises a height adjusting motor 8, which is connected with the female pressing mechanism 4 and used to adjust the height of the bending structure 43 in the female pressing mechanism 4, so as to complete the adjustment of the bending width of the sanitary plate by adjusting the height of the bending structure 43. Further, the upper end of the rack 1 is further provided with a control device, which is electrically connected with the height adjusting motor 8, so that the device can be remotely controlled and monitored through the control device, thereby preventing the operator from being too close to the device to cause injury. The control device also has a technical function of counting and counting the processed sanitary plates, thereby reducing the labor cost.

[0047] In the embodiment, the width of the bathroom plate placed on the rack 1 can be adjusted and replaced, and a plurality of flow bars 9 are arranged on the blanking station, and the plurality of flow bars 9 are detachably connected to the upper end of the rack 1. According to the width of the bathroom plate, the number of flow bars 9 is increased or reduced. If the width of the bathroom plate is large, the number of flow bars 9 is increased to prevent the bathroom plate from falling from the blanking position during transportation. If the width of the bathroom plate is small, the number of flow bars 9 is reduced. When the bathroom plate is completed all processing, the operator takes down the bathroom plate at the installation position of the flow bar 9.

[0048] In the embodiment, the female port pressing mechanism 4 includes a flanging upper knife 41 and a pressing oil cylinder 42, the pressing oil cylinder is drivingly connected to the flanging upper knife 41, so that the flanging upper knife 41 moves in the direction of approaching or moving away from the rack 1, and the pressing of the bathroom plate is completed. The bending structure 43 is located on the flanging upper knife 41, and the bending mechanism 43 cooperates with the bending lower knife 32 to complete the bending and pressing of the bathroom plate.

[0049] In the embodiment, the working principle of the bathroom plate forming die flanging equipment is as follows: the bathroom plate is placed on the upper end of the rack 1 by artificial, the bathroom plate is transported to the female port flanging station by the transportation mechanism, the positioning device 71 completes the positioning of the bathroom plate during transportation to prevent the bathroom plate from deviating during transportation. After the bathroom plate reaches the female port flanging station, the flanging upper knife 41 is pressed down to press the bathroom plate, and the bending structure 43 on the flanging upper knife 41 cooperates with the bending lower knife 32 to complete the bending of the bathroom plate. After the bending is completed, the flanging upper knife 41 is pressed down again to flatten the bending, and the whole processing of the female port edge is completed. The angle, width and height of the bending structure 43 can be adjusted according to the requirements of the bathroom plate. The transportation mechanism and the positioning device 71 cooperate with each other to transport the bathroom plate to the male port flanging station, the male port pressing mechanism 6 is pressed down to complete the pressing of the bathroom plate, and the male port flanging station cooperates with the flanging lower knife 52 to complete the processing of the male port edge of the bathroom plate. The bathroom plate after completing all processing is transported to the blanking station, and the operator discharges the product.

[0050] The above-described embodiments only express the implementation of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A sanitaryware panel forming die flanging apparatus, characterised in that, The utility model relates to a bathroom plate forming die flanging equipment, including: The upper end of the frame is provided with a female mouth flanging station, a male mouth flanging station and a blanking station; A conveying mechanism is arranged on the upper end of the frame, and the conveying mechanism is used to reciprocatingly convey products; A female mouth flanging mechanism is arranged on the female mouth flanging station and is used to flange the female mouth edge of the product; A female mouth pressing mechanism is arranged adjacent to the female mouth flanging mechanism, and the female mouth pressing mechanism is provided with a bending structure on the side close to the female mouth flanging mechanism, the bending structure cooperates with the female mouth flanging mechanism to complete the bending of the female mouth edge of the product, and the female mouth pressing mechanism is used to press the female mouth edge of the product; A male mouth flanging mechanism is arranged on the male mouth flanging station and is used to flange the male mouth edge of the product; A male mouth pressing mechanism is arranged adjacent to the male mouth flanging mechanism and is used to press the male mouth edge of the product.

2. A sanitaryware panel forming die flanging apparatus according to claim 1, wherein, The conveying mechanism comprises a driving motor and a roller device, the driving motor is drivingly connected to the roller device, and the roller device is used to reciprocatingly convey products.

3. A sanitaryware panel forming die flanging apparatus as defined in claim 1, wherein, The bathroom plate forming die flanging equipment further comprises a positioning mechanism, and the positioning mechanism is used to position the product in the conveying process.

4. A sanitaryware panel forming die flanging apparatus according to claim 3, wherein, The positioning mechanism comprises a positioning device, a driving device and a guide rail, the guide rail is arranged along the movement direction of the product, and the positioning device is slidingly connected to the upper end of the guide rail; the driving device is drivingly connected to the positioning device and is used to drive the positioning device to reciprocatingly move between the female mouth flanging mechanism and the male mouth flanging mechanism.

5. A sanitaryware panel forming die flanging apparatus as defined in claim 1, wherein, The female mouth flanging mechanism comprises a bending rotary motor, a bending lower knife and a first rotary shaft, the bending rotary motor is drivingly connected to the first rotary shaft, the first rotary shaft penetrates the bending lower knife, and the bending lower knife cooperates with the bending structure to complete the bending of the product.

6. A sanitaryware panel forming die flanging apparatus according to claim 5, wherein, The male mouth flanging mechanism comprises a flanging rotary motor, a flanging lower knife and a second rotary shaft, the flanging rotary motor is drivingly connected to the second rotary shaft, the second rotary shaft penetrates the flanging lower knife, and the flanging lower knife is used to flange the product.

7. A sanitaryware panel forming die flanging apparatus according to claim 6, wherein, The female mouth pressing mechanism comprises a flanging upper knife and a pressing oil cylinder, the pressing oil cylinder is drivingly connected to the flanging upper knife, is used to control the flanging upper knife to move along the direction close to or away from the frame, and the bending structure is located on the flanging upper knife.

8. A sanitaryware panel forming die flanging apparatus as defined in claim 1, wherein, The bathroom plate forming die flanging equipment further comprises a height adjusting motor, the height adjusting motor is connected with the female mouth pressing mechanism, the height adjusting motor is used to adjust the height of the female mouth pressing mechanism, and the frame is further provided with a control device, and the control device is electrically connected with the height adjusting motor.

9. A sanitaryware panel forming die flanging apparatus as defined in claim 1, wherein, The blanking station is provided with a plurality of flow bars, and the plurality of flow bars are detachably connected to the upper end of the frame.

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