Turnover mechanism and plate turnover machine system
The automatic flipping of stainless steel sheets is achieved by using an inverted U-shaped frame and a motor-driven screw and nut system in conjunction with a suction cup assembly. This solves the problems of sheet falling off and manual flipping, improves flipping efficiency and safety, and reduces costs.
Patent Information
- Application Number
- CN202423225785.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In the production of stainless steel ducts, existing flipping machines have the problem of sheet metal falling off and causing breakage, and manual flipping is time-consuming, labor-intensive and unsafe, resulting in high labor costs.
A flipping mechanism was designed, including an inverted U-shaped frame, a motor-driven screw and nut system, a rotating block, and a suction cup assembly. The movement of the screw and nut is converted into the rotation of the rotating block, realizing the flipping of the plate from 0° to 90°. The plate is fixed by the suction cup assembly, and the flipping is automated in conjunction with the gantry crane.
This technology enables stable fixation of the sheet material during the flipping process, improving flipping efficiency, reducing labor costs, enhancing safety, and extending equipment lifespan.
Smart Images

Figure CN223557100U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to stainless steel air pipe production technical field especially is a kind of turnover mechanism and plate turning machine system. BACKGROUND
[0002] In the making of stainless steel air pipe, the stainless plate material as the raw material of stainless steel air pipe has a protective film on the top. We need to turn over the plate before coiling, to facilitate entering the coiling machine and ensure that the protective film is on the outside of the air pipe after coiling. At present, plate turning machine or manual plate turning is mainly used before coiling during air pipe production.
[0003] However, there are the following problems: plate breakage caused by plate falling off, affecting work progress; high labor cost, labor-intensive and unsafe. UTILITY MODEL CONTENT
[0004] Therefore, the utility model solves the technical problem in the prior art.
[0005] To solve the above technical problems, on the one hand, the utility model provides a turnover mechanism, comprising:
[0006] The frame body is in inverted U-shaped structure;
[0007] The moving assembly is arranged in the frame body, and comprises a motor, a lead screw and a lead screw nut; the motor is connected with the frame body, the output shaft of the motor is connected with one end of the lead screw, the lead screw is rotatably connected with the frame body, the lead screw nut is matched with the lead screw, and the lead screw nut moves along the X direction relative to the frame body;
[0008] The rotating block is arranged below the moving assembly along the Z direction, and the rotating block is rotatably connected with the frame body;
[0009] The connecting rod assembly is movably connected with the lead screw nut and the rotating block at two ends;
[0010] The suction cup assembly is connected with the bottom of the rotating block and is used for adsorbing the plate;
[0011] The motor drives the lead screw nut to move along the X direction, and the rotating block is rotated in the XZ plane under the action of the connecting rod assembly.
[0012] In an embodiment of the utility model, the application further comprises a guide assembly, and the guide assembly comprises a guide rail and a sliding block; the guide rail extends along the X direction and is fixedly connected with the frame body; the sliding block is slidably connected with the guide rail, and the sliding block is connected with the lead screw nut.
[0013] In an embodiment of the utility model, the guide assembly is two, and the two guide assemblies are symmetrically arranged on the two sides of the frame body along the Y direction.
[0014] In one embodiment of the utility model, the sucking disc assembly comprises a sucking disc support and a plurality of sucking discs connected to the bottom of the sucking disc support; the sucking disc support is connected with the rotating block.
[0015] In one embodiment of the utility model, the frame body comprises a first connecting plate, a first side plate and a second side plate; the first side plate and the second side plate are symmetrically arranged at the two sides of the bottom of the first connecting plate; the moving assembly is connected to the bottom of the first connecting plate; the rotating block is rotatably connected with the first side plate and the second side plate.
[0016] In one embodiment of the utility model, the connecting rod assembly comprises two connecting rods, the two connecting rods are symmetrically arranged at the two sides of the screw nut along the Y direction, the Y direction, the X direction and the Z direction form a three-dimensional orthogonal coordinate system; one end of the connecting rod is hingedly connected with the screw nut, and the other end is hingedly connected with the rotating block.
[0017] In one embodiment of the utility model, the moving assembly further comprises a double-ear sliding seat; the double-ear sliding seat comprises a sliding seat body and two ears; the sliding seat body is connected with the bottom of the screw nut; the two ears are arranged at the two sides of the bottom of the sliding seat body, and the two ears are movably connected with the connecting rod assembly.
[0018] In one embodiment of the utility model, the application further comprises a second connecting plate connected with the frame body; a sliding groove extending along the X direction is formed in the second connecting plate; the connecting rod assembly further comprises a sliding shaft for connecting the two connecting rods, the sliding shaft is connected between the two ears, and the sliding shaft and the sliding groove form a sliding pair.
[0019] In one embodiment of the utility model, the moving assembly comprises a plurality of screw support seats arranged at intervals along the X direction; the screw support seat is connected with the frame body, and the screw is rotatably connected with the screw support seat through a bearing.
[0020] On the other hand, the utility model provides a kind of plate turnover machine system, comprising:
[0021] Gantry hammock;
[0022] Two turnover mechanisms of any of the above embodiments are respectively connected on the gantry hammock;Gantry hammock drives turnover mechanism to move up and down, and gantry hammock drives two turnover mechanisms to be close to each other or away from each other along the X direction.
[0023] The above technical scheme of the utility model has the following advantages compared with prior art:
[0024] The utility model discloses a turnover mechanism and board turnover machine system, and its through the cooperation of two turnover mechanisms, in the turnover process, and the rotation of motor is converted to the movement in X direction through screw rod and screw rod nut, then the translation of screw rod nut is converted to the rotation of rotary block through connecting rod assembly, so that the rotation of board material is realized in 0 degree ~ 90 degree, and the rotation angle of each turnover mechanism is relatively small, in addition, the board material does not fall off in the process of turning over through the adsorption and fixation of suction cup subassembly, and the utility model discloses a high transmission efficiency, motion is stable, and the structure is small, and the life is long. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to make the content of the utility model more easily be clearly understood, the following according to the specific embodiment of the utility model and combining with the drawings, the utility model is further detailed, wherein:
[0026] Figure 1 It is the structure diagram of a kind of board turnover machine system in preferred embodiment of the utility model Figure 1 ;
[0027] Figure 2 It is the structure diagram of a kind of board turnover machine system in preferred embodiment of the utility model Figure 2 ;
[0028] Figure 3 It is Figure 1 Structure diagram of turnover mechanism in
[0029] Figure 4 It is Figure 3 The top view of the turnover mechanism of
[0030] Figure 5 It is Figure 3 Sectional view of
[0031] Figure 6 It is Figure 3 Internal schematic diagram of
[0032] Figure 7 It is Figure 3 Three-dimensional schematic diagram of the interior of
[0033] Figure 8 It is Figure 3 The connection schematic diagram of frame body and moving assembly in turnover mechanism
[0034] Description of the drawings: 1000, turnover mechanism;1001, first turnover mechanism;1002, second turnover mechanism;
[0035] 100, frame body; 110, first connecting plate; 120, first side plate; 130, second side plate; 140, second connecting plate; 141, sliding groove;
[0036] 200, moving assembly; 210, motor; 220, screw; 230, screw nut; 250, coupling; 260, double-ear sliding seat; 261, sliding seat body; 262, ear; 270, screw support seat;
[0037] 300, rotating block; 310, rotating shaft;
[0038] 400, linkage assembly; 410, linkage; 420, sliding shaft;
[0039] 500, suction cup assembly; 510, suction cup support; 520, suction cup;
[0040] 600, guide assembly; 610, guide rail; 620, sliding block. DETAILED DESCRIPTION
[0041] The utility model will be further explained in connection with the drawings and specific embodiments, so that the skilled in the art can better understand the utility model and can be implemented, but the embodiments are not as the limitation of the utility model.
[0042] In the comparative example, manual overturning is adopted, the plate is relatively thick and large, and six to seven or even seven to eight people are needed to carry the plate before each time of coiling, which is laborious and unsafe.
[0043] In some comparative examples, a plate turnover machine is used for overturning. The existing plate turnover machines include a bracket type plate turnover machine and a supporting roller type plate turnover machine.
[0044] The plate turnover machine includes a bracket, a rotating shaft and a motor. The motor drives the bracket rotating shaft to rotate, so as to overturn the plate by 180 degrees. When the bracket type plate turnover machine overturns the plate, the plate will fall off from the bracket when the overturning angle of the bracket exceeds 90 degrees, and directly fall on the supporting roller of the production line. The vibration of the plate is very large, sometimes a "bang, bang" sound can be heard, and the plate may be broken or the production line may be damaged. Especially for the plate with insufficient hardness, the damage is more serious. Therefore, this plate turnover machine may be difficult to pass the market test in the future.
[0045] The roller type plate turnover machine is used for bringing the plate into the circular arc support frame by the roller, and the circular arc support frame is rotated by the power device to rotate 180 degrees, so as to overturn the plate by 180 degrees. The roller type plate turnover machine is the most widely used turnover machine in recent years. The existing turnover machine is driven by the gear transmission to overturn the whole frame, or is driven by the rotating shaft to overturn the whole frame, or a plurality of plates or frames which are perpendicular to the cylinder are arranged on the surface of the cylinder, and the plates are overturned by the included angle between the plates. Due to the large area of the plate, the equipment is heavy, the gear transmission is affected by the working conditions, speed, load, material heat treatment and other factors, and the gear breaking, pitting, gear surface wear and other phenomena occur, so that the equipment is damaged, and the service life of the equipment is relatively low.
[0046] In order to solve the above problems, referring to Figures 1-8 The utility model discloses a plate turnover machine system, including portal crane, two turnover mechanisms 1000 and control mechanism.
[0047] Two turnover mechanisms 1000 are connected on the portal crane (not shown in the drawing) respectively, the portal crane drives the turnover mechanism 1000 to move up and down, and the portal crane drives two turnover mechanisms 1000 to move close to or away from each other along the X direction.
[0048] The turnover mechanism 1000 includes frame body 100, moving assembly 200, rotating block 300, connecting rod assembly 400 and sucking disc assembly 500. The frame body 100 is inverted U-shaped structure, the moving assembly 200 is arranged in the frame body 100, and the moving assembly 200 includes motor 210, lead screw 220 and lead screw nut 230. The motor 210 is connected with the frame body 100, the output shaft of the motor 210 is connected with one end of the lead screw 220 through the shaft coupling 250, the lead screw 220 is rotatably connected with the frame body 100, the lead screw nut 230 is matched with the lead screw 220, and the lead screw nut 230 moves along the X direction relative to the frame body 100. The rotating block 300 is arranged below the moving assembly 200 along the Z direction, and the rotating block 300 is rotatably connected with the frame body 100 through the rotating shaft 310. The connecting rod assembly 400 is movably connected with the lead screw nut 230 and the rotating block 300 at both ends respectively. The sucking disc assembly 500 is connected with the bottom of the rotating block 300 and is used for adsorbing the plate. The motor 210 drives the lead screw nut 230 to move along the X direction, and the rotating block 300 is rotated in the XZ plane under the action of the connecting rod assembly 400.
[0049] The working process of the turnover mechanism 1000 is as follows: the motor 210 drives the lead screw 220 to rotate, so as to drive the lead screw nut 230 to move reciprocatingly along the X direction. The reciprocating movement of the lead screw nut 230 is converted into the rotation of the rotating block 300 around the rotating shaft 310 in the XZ plane (vertical plane) under the action of the connecting rod assembly 400, so as to realize the 0°~90° rotation of the plate adsorbed on the sucking disc assembly 500.
[0050] The control mechanism is electrically connected with the motor 210, the suction cup assembly 500 and the gantry cradle. Thus, the control mechanism controls the gantry cradle to realize the up-and-down movement of the turnover mechanism 1000 (i.e. in the Z direction) and the mutual approach or departure of the two turnover mechanisms 1000 (i.e. movement in the X direction along the entire turnover mechanism 1000). In addition, the turnover of the two turnover mechanisms 1000 can be controlled respectively by the control mechanism to realize the docking of the two turnover mechanisms 1000.
[0051] In use, the two turnover mechanisms 1000 (i.e. the first turnover mechanism 1001 and the second turnover mechanism 1002) are arranged face to face (i.e. the ends of the two turnover mechanisms 1000 provided with the rotating blocks 300 are arranged close to each other) and then connected on the gantry cradle. First, the first turnover mechanism 1001 is adsorbed at the front of the board at the O° position, and then rotated to the 90° position. At this time, the second turnover mechanism 1002 has been rotated to the 90° position. Then the control mechanism controls the second turnover mechanism 1002 and the first turnover mechanism 1001 to move along the X direction so as to approach each other until the second turnover mechanism 1002 is adsorbed at the back of the board. Then the suction cup assembly 500 of the first turnover mechanism 1001 removes the adsorption of the board, and then the second turnover mechanism 1002 rotates to the O° position with the board (at this time, the first turnover mechanism 1001 rotates to the O° position for adsorption of the next board), so as to turn over the board. Finally, the board is transported to the board processing area.
[0052] Specifically, through the cooperation of the two turnover mechanisms 1000, in the turnover process, the turnover mechanism 1000 converts the rotation of the motor 210 into movement in the X direction through the lead screw 220 and the lead screw nut 230, and then converts the translation of the lead screw nut 230 into the rotation of the rotating block 300 through the connecting rod assembly 400, so as to realize the rotation of the board at 0°~90°. The rotation angle of each turnover mechanism 1000 is relatively small. In addition, the board is adsorbed and fixed by the suction cup assembly 500, so that the board will not fall off in the process of turnover. Secondly, the application realizes high transmission efficiency, stable movement, small structure and long service life. The application realizes automatic mechanical turnover, strengthens the safety factor, saves time and effort, and improves work efficiency; reduces labor cost.
[0053] Further, the application further comprises a guide assembly 600, which comprises a guide rail 610 and a sliding block 620; the guide rail 610 is connected to the bottom of the first connecting plate 110 (described below). The guide rail 610 extends along the X direction and is fixedly connected to the frame body 100; the sliding block 620 is in sliding connection with the guide rail 610, and the sliding block 620 is connected with the lead screw nut 230. Specifically, the guide assembly 600 in the embodiment improves the guiding effect of the back-and-forth movement of the lead screw nut 230.
[0054] Further, the guide assembly 600 is two, and the two guide assemblies 600 are symmetrically arranged along the Y direction on both sides of the frame body 100. Specifically, the guiding effect is better.
[0055] Further, the suction cup assembly 500 comprises a suction cup support 510 and a plurality of suction cups 520 connected to the bottom of the suction cup support 510; the suction cup support 510 is connected with the rotating block 300 through the suction cup 520 connecting seat. In some embodiments, the suction cup 520 is four, and the four suction cups 520 are arranged at the four corners of the bottom of the suction cup support 510. Specifically, a plurality of suction cups 520 are used to adsorb and fix the plate, so as to avoid the situation that the plate falls due to the insecure adsorption during the process of turning over the plate.
[0056] Further, the frame body 100 comprises a first connecting plate 110, a first side plate 120 and a second side plate 130; the first side plate 120 and the second side plate 130 are symmetrically arranged on both sides of the bottom of the first connecting plate 110; the moving assembly 200 is connected to the bottom of the first connecting plate 110; and the rotating block 300 is in rotational connection with the first side plate 120 and the second side plate 130.
[0057] Further, the connecting rod assembly 400 comprises two connecting rods 410, which are symmetrically arranged along the Y direction on both sides of the lead screw nut 230, and the Y direction, the X direction and the Z direction constitute a three-dimensional orthogonal coordinate system. One end of the connecting rod 410 is hingedly connected with the lead screw nut 230, and the other end is hingedly connected with the rotating block 300. Specifically, the embodiment converts the sliding of the lead screw nut 230 into the rotation of the rotating block 300 through the hinging of the two connecting rods 410 with the lead screw nut 230 and the rotating block 300, which is simple in structure and reduces the cost.
[0058] Further, the moving assembly 200 further comprises a double-ear sliding seat 260; the double-ear sliding seat 260 comprises a sliding seat body 261 and two ears 262; the sliding seat body 261 is connected with the bottom of the screw nut 230; the two ears 262 are arranged on the two sides of the bottom of the sliding seat body 261, and the two ears 262 are movably connected with the connecting rod assembly 400. The application further comprises a second connecting plate 140 connected with the frame body 100; the second connecting plate 140 is provided with a sliding groove 141 extending along the X direction. The connecting rod assembly 400 further comprises a sliding shaft 420 for connecting the two connecting rods 410, the sliding shaft 420 is connected between the two ears 262, and the sliding shaft 420 and the sliding groove 141 form a sliding pair. In some embodiments, the second connecting plate 140 is arranged in parallel with the first connecting plate 110, and the second connecting plate 140 is connected between the first side plate 120 and the second side plate 130. Specifically, the sliding groove 141 and the sliding shaft 420 matched with the sliding groove 141 are arranged in the embodiment, so that the sliding of the end of the two connecting rods 410 connected with the screw nut 230 is always in the horizontal plane, so that the rotation of the rotating block 300 in the XZ plane (vertical plane) is not skewed, so that the board is turned more smoothly.
[0059] Further, the moving assembly 200 comprises a plurality of screw support seats 270 arranged at intervals along the X direction; the screw support seat 270 is connected with the frame body 100, and the screw 220 is rotatably connected with the screw support seat 270 through a bearing.
[0060] Obviously, the above embodiments are only examples for clearly illustrating, and are not limited to the embodiments. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments need not and cannot be exhausted. The obvious changes or variations derived therefrom are still within the protection scope of the application.
Claims
1. A flipping mechanism, characterized in that: include: The frame is an inverted U-shaped structure; A movable component is disposed in the frame. The movable component includes a motor, a lead screw, and a lead screw nut. The motor is connected to the frame. The output shaft of the motor is connected to one end of the lead screw. The lead screw is rotatably connected to the frame. The lead screw nut cooperates with the lead screw. The lead screw nut moves relative to the frame in the X direction. A rotating block is positioned below the moving component along the Z-direction, and the rotating block is rotatably connected to the frame. The connecting rod assembly is movably connected at both ends to the lead screw nut and the rotating block, respectively. A suction cup assembly, connected to the bottom of the rotating block, is used to adsorb the sheet material; The motor drives the lead screw nut to move in the X direction, and under the action of the connecting rod assembly, it drives the rotating block to rotate in the XZ plane.
2. The flipping mechanism according to claim 1, characterized in that: It also includes a guide assembly, which includes a guide rail and a slider; the guide rail extends along the X direction and is fixedly connected to the frame; the slider is slidably connected to the guide rail and is connected to the lead screw nut.
3. The flipping mechanism according to claim 2, characterized in that: There are two guide components, which are symmetrically arranged on both sides of the frame along the Y direction.
4. The flipping mechanism according to claim 1, characterized in that: The suction cup assembly includes a suction cup bracket and a plurality of suction cups connected to the bottom of the suction cup bracket; the suction cup bracket is connected to the rotating block.
5. The flipping mechanism according to claim 1, characterized in that: The frame includes a first connecting plate, a first side plate, and a second side plate; the first side plate and the second side plate are symmetrically arranged on both sides of the bottom of the first connecting plate; the moving component is connected to the bottom of the first connecting plate; the rotating block is rotatably connected to the first side plate and the second side plate.
6. The flipping mechanism according to claim 1, characterized in that: The linkage assembly includes two linkages, which are symmetrically arranged on both sides of the lead screw nut along the Y direction. The Y direction, the X direction, and the Z direction constitute a three-dimensional rectangular coordinate system. One end of each linkage is hinged to the lead screw nut, and the other end is hinged to the rotating block.
7. The flipping mechanism according to claim 6, characterized in that: The moving component also includes a double-ear slide; the double-ear slide includes a slide body and two ears; the slide body is connected to the bottom of the lead screw nut; the two ears are located on both sides of the bottom of the slide body, and the two ears are movably connected to the connecting rod assembly.
8. The flipping mechanism according to claim 7, characterized in that: It also includes a second connecting plate connected to the frame; the second connecting plate has a sliding groove extending in the X direction; the linkage assembly also includes a sliding shaft for connecting the two linkages, the sliding shaft is connected between the two lugs, and the sliding shaft and the sliding groove form a sliding pair.
9. The flipping mechanism according to claim 1, characterized in that: The moving component includes a plurality of lead screw support seats spaced apart along the X direction; the lead screw support seats are connected to the frame, and the lead screw is rotatably connected to the lead screw support seats via bearings.
10. A flip-board machine system, characterized in that: include: Gantry Hammock; The two flipping mechanisms according to any one of claims 1 to 9 are respectively connected to the gantry hoist; The gantry hammock drives the tilting mechanism to move up and down, and the gantry hammock drives the two tilting mechanisms to move closer or further apart from each other along the X direction.