Protective device for welding of U-shaped support assembly

By introducing a protective mechanism and exhaust gas purification components into the protective device for welding the U-shaped bracket assembly, the problems of cumbersome glass cover disassembly and assembly and unfiltered exhaust gas were solved, enabling rapid disassembly and assembly and effective exhaust gas filtration, thereby improving operational efficiency and worker safety.

CN223557600UActive Publication Date: 2025-11-18SHANGHAI ZHONGHAO AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422548878.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-11-18
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing protective device for welding U-shaped bracket assemblies is cumbersome to operate during the installation and disassembly of the glass cover, affecting the efficiency of the assembly and disassembly, and the lack of exhaust gas filtration device affects the health of workers.

Method used

A welding station including a protective mechanism and an exhaust gas purification component was designed. The protective mechanism can be quickly assembled and disassembled through the cooperation of inverted trapezoidal blocks and trapezoidal blocks. The exhaust gas purification component filters exhaust gas through an exhaust fan and an activated carbon filter.

Benefits of technology

It enables rapid installation and removal of the protective shell, effectively filters welding fumes, protects workers' health, and improves operational efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223557600U_ABST
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Abstract

The utility model provides a protection device for welding of a U-shaped support assembly, which belongs to the field of welding protection and comprises a welding table body, a protection mechanism is arranged at the top of the welding table body, and a waste gas purification component is arranged at the top of the protection mechanism. Through the arranged protection mechanism, the effect of preventing waste gas generated during welding from being sucked by workers is achieved, meanwhile, the effect of rapidly disassembling and assembling the protection shell can be conveniently achieved, in the protection mechanism, the protection shell is pressed downwards, the inclined face of an inverted trapezoidal block makes contact with the inclined face of a trapezoidal block, and then a sliding rod moves towards one side; and when the protective shell is disassembled, a limiting plate is pulled to enable the trapezoidal block to be located on one side of the inverted trapezoidal block, and then an elastic piece drives the protective shell to bounce, so that the protective shell is quickly disassembled.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of welding protection, specifically, relates to a protection device for U-shaped support assembly welding. BACKGROUND

[0002] U-shaped support assembly usually refers to the support structure formed by taking U-shaped steel as the main material, and is widely applied to multiple fields such as coal mines, tunnels and underground engineering. When the U-shaped support is welded through a welding device, smoke will diffuse in the air, which is easy to be inhaled by workers, so protection is needed during welding.

[0003] After retrieval, the prior art discloses a protection device for instrument panel beam support assembly welding in Chinese patent with patent publication number CN219818515U, which comprises a base, a welding structure is arranged at the upper end of the base, a glass cover is fixedly installed at the upper end of the base, a movable glass plate is movably installed on one side of the glass cover, a connecting strip is fixedly installed at the upper end of the base, a dust suction cover is fixedly installed at the upper end of the glass cover, a dust suction box is fixedly installed on one side of the glass cover, when the rotating shaft rotates, the rotating shaft drives the transmission gear plate to rotate, the transmission gear plate drives the rotating rod to rotate through the engagement gear, the rotating rod drives the cam to rotate, the longer end of the cam lifts the top strip upward, the top strip drives the movable magnetic strip and the connecting magnetic strip to drive the dust collection net bag to move upward through the top rod, when the longer end of the cam lifts the top strip, the dust collection net bag moves downward, so that the dust collection net bag repeatedly moves upward and downward, avoiding the blockage of the dust collection net bag and affecting the dust collection effect. However, the device still has the following defects:

[0004] (1) However, when the glass cover is installed, the worker needs to manually move the connecting rod to make the plug block disengage from the slot, and then place the glass cover on one side of the connecting rod. When the glass cover needs to be disassembled, the connecting rod needs to be moved in the opposite direction to make the plug block disengage from the slot again, and then the glass cover is removed. The operation steps are complicated and affect the disassembly efficiency.

[0005] (2) However, when the device collects waste gas, it lacks a device that can filter waste gas. When the waste gas is directly discharged, it will still be inhaled by workers, which will affect the health of workers.

[0006] Therefore, we improve it and propose a protection device for U-shaped support assembly welding. UTILITY MODEL CONTENTS

[0007] The utility model discloses a kind of welding protection devices for U-shaped support assembly, to improve the above problems.

[0008] To achieve the above utility model purposes, the utility model provides the following technical solutions:

[0009] Welding protection device for U-shaped support assembly, to improve the above problems.

[0010] The utility model specifically as follows:

[0011] Including welding platform body, the top of welding platform body is provided with protection mechanism, the top of protection mechanism is provided with waste gas purification assembly;

[0012] Protection mechanism includes protection shell, positioning plate, extension plate, slide rod, limiting plate, spring, trapezoidal block, inverted trapezoidal block and elastic sheet, protection shell is set on the top of welding platform body, positioning plate is bolted on the side wall of welding platform body, extension plate is welded on the side wall of positioning plate, slide rod is set on one side of extension plate, limiting plate is welded on one end close to positioning plate, spring is set on the outside of slide rod and welded on the side wall of extension plate, trapezoidal block is welded on one end close to protection shell, inverted trapezoidal block is bolted on the side wall of protection shell and is located below trapezoidal block, elastic sheet is welded on the bottom of inverted trapezoidal block and is in contact with the top of welding platform body.

[0013] As the preferred technical scheme of the utility model, the waste gas purification assembly includes exhaust pipe, exhaust fan, air inlet pipe, treatment box and activated carbon filter screen, the exhaust pipe is communicated and set on the top of protection shell, the input end of the exhaust fan is fixedly connected to one end of the exhaust pipe, the air inlet pipe is fixedly connected to the output end of the exhaust fan, the treatment box is communicated and set on one end of the air inlet pipe, and the activated carbon filter screen is set in the treatment box.

[0014] As the preferred technical scheme of the utility model, the outside of spring is provided with telescopic bellows, and the two ends of telescopic bellows are respectively bonded with the side wall of extension plate and the side wall of trapezoidal block.

[0015] As the preferred technical scheme of the utility model, the side wall of protection shell is provided with observation hole, and the inside of observation hole is provided with transparent plate.

[0016] As the preferred technical scheme of the utility model, the bottom of protection shell is bonded with sealing ring, and the bottom of sealing ring is closely combined with the top of welding platform body.

[0017] As a preferred technical solution of this utility model, the number of positioning plates, extension plates, sliding rods, limiting plates, springs, trapezoidal blocks, inverted trapezoidal blocks and elastic sheets are all several and are evenly distributed along the width direction of the welding table body. The top of each of the trapezoidal blocks is welded with a vertical rod, and the top of each of the vertical rods is welded with a connecting rod.

[0018] As a preferred technical solution of this utility model, the top of the welding station body is bolted with a limiting part, and the sidewalls of several limiting parts are respectively tightly fitted to the four corners of the protective shell.

[0019] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0020] In the solution of this utility model:

[0021] 1. The protective mechanism prevents workers from inhaling the exhaust fumes generated during welding. It also facilitates quick assembly and disassembly of the protective shell. In the protective mechanism, pressing down on the protective shell causes the inclined surface of the inverted trapezoidal block to contact the inclined surface of the trapezoidal block, which in turn moves the sliding rod to one side, causing the spring to contract until the inverted trapezoidal block is below the trapezoidal block. This allows for quick installation of the protective shell. To disassemble the protective shell, pull the limiting plate so that the trapezoidal block is on one side of the inverted trapezoidal block. Then, the elastic plate causes the protective shell to spring up, allowing for quick disassembly of the protective shell.

[0022] 2. The exhaust gas purification component enables the exhaust and filtration of exhaust gas located inside the protective shell. In the exhaust gas purification component, the exhaust fan draws the exhaust gas inside the protective shell into the treatment box, where it is then filtered by the activated carbon filter before being discharged, preventing the exhaust gas from being directly inhaled by workers. Attached Figure Description

[0023] Figure 1 A schematic diagram of the structure of the protective device for welding the U-shaped bracket assembly provided by this utility model;

[0024] Figure 2 Left view of the protective device for welding the U-shaped bracket assembly provided by this utility model;

[0025] Figure 3 The present invention provides a protective device for welding U-shaped bracket assemblies. Figure 2 A three-dimensional cross-sectional view at point AA;

[0026] Figure 4 A schematic diagram of the vertical rod and connecting rod of the welding protective device for the U-shaped bracket assembly provided by this utility model;

[0027] Figure 5The utility model provides a protection device for U-shaped support assembly welding Figure 3 The enlarged view at A in the figure.

[0028] Indicated in the figure:

[0029] 1, welding table body; 2, protection mechanism; 3, exhaust purification assembly; 4, telescopic bellows; 5, observation hole; 6, transparent plate; 7, sealing ring; 8, vertical rod; 9, connecting rod; 10, limiting portion; 201, protection shell; 202, positioning plate; 203, extension plate; 204, slide rod; 205, limiting plate; 206, spring; 207, trapezoidal block; 208, inverted trapezoidal block; 209, elastic sheet; 301, exhaust pipe; 302, exhaust fan; 303, air inlet pipe; 304, processing box; 305, activated carbon filter screen. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all the embodiments.

[0031] Therefore, the following detailed description of the embodiments of the utility model is not intended to limit the scope of the claimed utility model, but only represents some embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model protection.

[0032] It should be noted that the embodiments and the features and technical solutions in the embodiments in the utility model can be combined with each other without conflict.

[0033] It should be noted that: similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0034] As Figures 1-5 shown, the utility model provides a protection device for U-shaped support assembly welding, including welding table body 1, the top of welding table body 1 is provided with protection mechanism 2, the top of protection mechanism 2 is provided with exhaust purification assembly 3;

[0035] As Figure 3 and Figure 5As shown, the protection mechanism 2 comprises a protection shell 201, a positioning plate 202, an extension plate 203, a sliding rod 204, a limiting plate 205, a spring 206, a trapezoidal block 207, an inverted trapezoidal block 208 and an elastic sheet 209. The protection shell 201 is arranged on the top of the welding table body 1. The positioning plate 202 is bolted on the side wall of the welding table body 1. The extension plate 203 is welded on the side wall of the positioning plate 202. The sliding rod 204 is arranged on one side of the extension plate 203. The limiting plate 205 is welded on one end of the sliding rod 204 close to the positioning plate 202. The spring 206 is arranged outside the sliding rod 204 and is welded on the side wall of the extension plate 203. The trapezoidal block 207 is welded on one end of the sliding rod 204 close to the protection shell 201. The inverted trapezoidal block 208 is bolted on the side wall of the protection shell 201 below the trapezoidal block 207. The elastic sheet 209 is welded on the bottom of the inverted trapezoidal block 208 and is in contact with the top of the welding table body 1. A hole is formed in the extension plate 203. The sliding rod 204 is inserted into the hole and can axially slide. The inclined end of the trapezoidal block 207 faces upward. The inclined end of the inverted trapezoidal block 208 faces downward. When protection is needed, the protection shell 201 is lifted, and then the inverted trapezoidal block 208 is aligned with the trapezoidal block 207. At this time, the protection shell 201 is pressed down so that the inclined surface of the inverted trapezoidal block 208 is in contact with the inclined surface of the trapezoidal block 207. Then the trapezoidal block 207 moves to one side, and then the spring 206 contracts. During the contraction of the spring 206, the inclined surface of the inverted trapezoidal block 208 moves downward relative to the inclined surface of the trapezoidal block 207. When the spring 206 contracts to a certain extent, the inverted trapezoidal block 208 separates from the trapezoidal block 207 and reaches below the trapezoidal block 207, so that the trapezoidal block 207 moves toward the protection shell 201 along the upper surface of the inverted trapezoidal block 208, achieving the effect of pressing the trapezoidal block 207 against the inverted trapezoidal block 208, thereby fixing the protection shell 201. When the protection shell 201 needs to be disassembled, the limiting plate 205 is pulled to move the sliding rod 204 until the trapezoidal block 207 is separated from the inverted trapezoidal block 208. At this time, the elastic sheet 209 will pop up the protection shell 201, so that the protection shell 201 can be quickly disassembled. The operation is convenient, fast and practical.

[0036] As shown, Figure 3 The exhaust gas purification assembly 3 comprises an exhaust pipe 301, an exhaust fan 302, an air inlet pipe 303, a treatment box 304 and an activated carbon filter 305. The exhaust pipe 301 is arranged on the top of the protection shell 201. The input end of the exhaust fan 302 is fixedly connected to one end of the exhaust pipe 301. The air inlet pipe 303 is fixedly connected to the output end of the exhaust fan 302. The treatment box 304 is arranged on one end of the air inlet pipe 303. The activated carbon filter 305 is arranged in the treatment box 304. During use, the exhaust fan 302 is connected to an external power source and started. At this time, the exhaust fan 302 can suck the welding exhaust gas in the protection shell 201 into the treatment box 304. The activated carbon filter 305 can effectively remove harmful gases and odors in the welding exhaust gas, avoiding affecting the health of workers.

[0037] As shown in Figure 5 , the outside of the spring 206 is provided with a telescopic bellows 4, both ends of the telescopic bellows 4 are respectively bonded with the side wall of the extension plate 203 and the side wall of the trapezoidal block 207, and the telescopic bellows 4 can protect the spring 206 from being contacted by foreign matters in use, so as to prevent the normal use of the spring 206 from being affected.

[0038] As shown in Figure 1 , the side wall of the protective shell 201 is provided with an observation hole 5, and the inside of the observation hole 5 is provided with a transparent plate 6, so that workers can quickly understand the welding condition of the material through the transparent plate 6 in use.

[0039] As shown in Figure 5 , the bottom of the protective shell 201 is bonded with a sealing ring 7, and the bottom of the sealing ring 7 is tightly combined with the top of the welding table body 1, so that the sealing property between the protective shell 201 and the top of the welding table body 1 can be improved, and the waste gas leakage can be prevented.

[0040] As shown in Figure 4 and Figure 5 , the number of the positioning plates 202, the extension plates 203, the slide rods 204, the limiting plates 205, the springs 206, the trapezoidal blocks 207, the inverted trapezoidal blocks 208 and the elastic sheets 209 is several and they are uniformly distributed along the width direction of the welding table body 1, the top of each of the several trapezoidal blocks 207 is welded with a vertical rod 8, and the top of each of the several vertical rods 8 is welded with a connecting rod 9, so that the connecting rod 9 can be moved to one side to quickly move the several trapezoidal blocks 207 together, thereby improving the convenience when the protective shell 201 is disassembled.

[0041] As shown in Figure 1 , the top of the welding table body 1 is bolted with a limiting part 10, and the side wall of each of the several limiting parts 10 is tightly combined with the four corners of the protective shell 201, so that the limiting part 10 can limit the position of the protective shell 201 to prevent the protective shell 201 from being displaced during use.

[0042] Specifically, the protective device for welding the U-shaped support assembly is used as follows: the protective shell 201 is held, then the inverted trapezoidal block 208 is aligned with the trapezoidal block 207, at this time the protective shell 201 is pressed down so that the inclined surface of the inverted trapezoidal block 208 is in contact with the inclined surface of the trapezoidal block 207, then the trapezoidal block 207 moves to one side, then the spring 206 is contracted until the top of the inverted trapezoidal block 208 is below the trapezoidal block 207, at this time the spring 206 drives the trapezoidal block 207 to reset, thereby fixing the protective shell 201, at this time the sealing ring 7 is attached to the top of the welding table body 1, which can improve the sealing between the protective shell 201 and the top of the welding table body 1, preventing waste gas leakage, when the protective shell 201 needs to be disassembled, the connecting rod 9 is moved to one side, which can quickly move multiple trapezoidal blocks 207 together until the trapezoidal block 207 is separated from the inverted trapezoidal block 208, at this time the elastic sheet 209 will pop up the protective shell 201, thereby quickly disassembling the protective shell 201, the operation is convenient and fast, and the practicality is high, when welding, the air extractor 302 is connected with the external power supply and started, at this time the air extractor 302 will suck the waste gas in the protective shell 201 into the inside of the processing box 304, then the activated carbon filter screen 305 can effectively remove harmful gases and odors in the welding waste gas, avoiding affecting the health of workers.

[0043] All the technical features in the embodiment can be freely combined according to actual needs.

[0044] The above embodiment is a preferred implementation scheme of the utility model, in addition to this, the utility model can be realized in other ways, and any obvious replacement without departing from the technical scheme concept is within the protection scope of the utility model.

Claims

1. A protective device for welding a U-shaped bracket assembly, comprising a welding table body (1), characterized in that, The top of the welding station body (1) is provided with a protective mechanism (2), and the top of the protective mechanism (2) is provided with a waste gas purification component (3). The protective mechanism (2) includes a protective shell (201), a positioning plate (202), an extension plate (203), a slide rod (204), a limiting plate (205), a spring (206), a trapezoidal block (207), an inverted trapezoidal block (208), and an elastic sheet (209). The protective shell (201) is disposed on the top of the welding table body (1). The positioning plate (202) is bolted to the side wall of the welding table body (1). The extension plate (203) is welded to the side wall of the positioning plate (202). The slide rod (204) is disposed on the extension plate. On one side of (203), the limiting plate (205) is welded to one end near the positioning plate (202), the spring (206) is disposed outside the slide rod (204) and welded to the side wall of the extension plate (203), the trapezoidal block (207) is welded to one end near the protective shell (201), the inverted trapezoidal block (208) is bolted to the side wall of the protective shell (201) and located below the trapezoidal block (207), and the elastic sheet (209) is welded to the bottom of the inverted trapezoidal block (208) and contacts the top of the welding table body (1).

2. The protective device for welding a U-shaped bracket assembly according to claim 1, characterized in that, The exhaust gas purification component (3) includes an exhaust pipe (301), an exhaust fan (302), an air inlet pipe (303), a treatment box (304), and an activated carbon filter (305). The exhaust pipe (301) is connected to the top of the protective shell (201). The input end of the exhaust fan (302) is fixedly connected to one end of the exhaust pipe (301). The air inlet pipe (303) is fixedly connected to the output end of the exhaust fan (302). The treatment box (304) is connected to one end of the air inlet pipe (303). The activated carbon filter (305) is located inside the treatment box (304).

3. The protective device for welding a U-shaped bracket assembly according to claim 1, characterized in that, The spring (206) is provided with a telescopic bellows (4) on its outside. The two ends of the telescopic bellows (4) are respectively bonded to the side wall of the extension plate (203) and the side wall of the trapezoidal block (207).

4. The protective device for welding a U-shaped bracket assembly according to claim 1, characterized in that, An observation hole (5) is provided on the side wall of the protective shell (201), and a transparent plate (6) is provided inside the observation hole (5).

5. The protective device for welding a U-shaped bracket assembly according to claim 1, characterized in that, A sealing ring (7) is bonded to the bottom of the protective shell (201), and the bottom of the sealing ring (7) is tightly fitted to the top of the welding station body (1).

6. The protective device for welding a U-shaped bracket assembly according to claim 1, characterized in that, The number of positioning plates (202), extension plates (203), slide bars (204), limiting plates (205), springs (206), trapezoidal blocks (207), inverted trapezoidal blocks (208), and elastic sheets (209) are all several and are evenly distributed along the width direction of the welding table body (1). The top of each of the trapezoidal blocks (207) is welded with a vertical rod (8), and the top of each of the vertical rods (8) is welded with a connecting rod (9).

7. The protective device for welding a U-shaped bracket assembly according to claim 1, characterized in that, The top of the welding station body (1) is bolted with a limiting part (10), and the side walls of several limiting parts (10) are tightly fitted to the four corners of the protective shell (201).

Citation Information

Patent Citations

  • Protective device for welding of instrument panel cross beam support assembly

    CN219818515U