Automatic assembly nail press-in device

Abstract

The utility model provides an automatic assembly nail pressing-in device which comprises a vibration feeding device, a rotating disc, a feeding station, a feeding mechanism, a discharging station, a discharging mechanism, a rotating mechanism, a workbench, a nail inserting station, a nail pressing station, a jig, a nail inserting mechanism and a nail pressing mechanism. The feeding station, the nail inserting station, the nail pressing station and the discharging station are sequentially arranged on the workbench, the blocking head sequentially passes through the feeding station, the nail inserting station, the nail pressing station and the discharging station, the blocking head achieves preliminary pressing-in of assembly nails in the nail inserting station, the assembly nails are pressed in the nail pressing station, and finally discharging is conducted in the discharging station. Therefore, the assembling nail can be automatically pressed into the blocking head, the labor cost is reduced, and meanwhile the safety of workers is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of assembly equipment, specifically relates to a kind of automatic press-in device of assembly nail. BACKGROUND

[0002] In the assembly process of motorcycle speed limiting connector, it is generally to adopt the way of manually first preliminary press-in 6 copper nails into the hole of range head, then the range head with copper nail is placed in extrusion mechanism to be extruded, this way needs manually to place copper nail into range head and preliminary press-in, then manually range head is placed in extrusion mechanism to be extruded, thus, it generates large artificial cost, simultaneously, when using extrusion mechanism, worker is slightly inattentive and can be hurt by extrusion mechanism, affect the safety of worker. UTILITARY MODEL

[0003] The utility model aims at designing a kind of automatic press-in device of assembly nail to solve the problem presented in background art.To achieve the above-mentioned purpose, the utility model provides the following technical scheme: including the vibration feeding device for range head feeding, the feeding mechanism for transferring the range head to the feeding station on rotary disc and the unloading mechanism for pushing out the range head on the unloading station of rotary disc fixed on work table, the rotary disc is installed on the work table by rotating mechanism, the feeding station, nail inserting station, nail pressing station and the unloading station are sequentially provided on the work table, and the rotary disc in each station is fixed with jig for placing the range head, the upper portion of nail inserting station is aligned with nail inserting mechanism, and the upper portion of nail pressing station is aligned with nail pressing mechanism.

[0004] Further, the feeding station includes lifting cylinder fixed on the work table, lifting block is fixed on the output end of the lifting cylinder, notch aligned with the output end of the vibration feeding device is provided on the lifting block, the work table is provided with pushing cylinder for pushing the range head from the notch into the jig, and the pushing cylinder is located above the output end of the vibration feeding device.

[0005] Further, the work table is further fixed with first extrusion cylinder, the output end of the first extrusion cylinder is provided with first extrusion block, and the first extrusion block is located directly above the jig in the feeding station.

[0006] Further, the nail pressing mechanism includes second extrusion cylinder fixed on work table and second extrusion block fixed on the output end of the second extrusion cylinder, and the second extrusion block is located directly above the jig in the nail pressing station.

[0007] Further, the first blanking cylinder is fixedly connected to the support frame on the workbench, the jig on the blanking station is aligned with the blanking frame, the blanking frame is provided with a notch for moving the head, and the output end of the first blanking cylinder is provided with a pushing plate located on the side of the jig away from the notch.

[0008] Further, the rotary disc is further provided with a waste station, the discharge port of the jig in the waste station is aligned with a waste box, the second blanking cylinder is fixedly connected to the support frame, the output end of the second blanking cylinder is fixedly connected with a pushing block for pushing the head in the jig into the waste box, and the pushing block is located at the end of the jig away from the waste box.

[0009] Further, the support frame comprises a vertical rod, the top of the vertical rod is provided with an angle-adjustable horizontal plate, and the end of the horizontal plate is fixedly connected with the second blanking cylinder through a connecting rod.

[0010] Further, a plurality of transition stations are further arranged between the waste station and the feeding station.

[0011] Further, a detection station is further arranged between the pressing station and the blanking station, and the detection station is aligned with a detection mechanism.

[0012] Further, the feeding station, the inserting station, the pressing station, the detection station, the blanking station and the transition stations are circumferentially distributed on the rotary disc.

[0013] Compared with the prior art, the workbench in the utility model is sequentially provided with a feeding station, an inserting station, a pressing station and a blanking station, the head will sequentially pass through the feeding station, the inserting station, the pressing station and the blanking station, the head is preliminarily pressed into the assembly pin in the inserting station, the assembly pin is pressed in the pressing station, and finally, the head is discharged in the blanking station; therefore, the utility model realizes that the assembly pin is automatically pressed into the head, reduces the labor cost and ensures the safety of workers. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to the drawings without paying creative labor.

[0015] Fig. 1 It is the whole structure schematic diagram of the utility model;

[0016] Fig. 2A partial enlarged view of the utility model.

[0017] 1, a nail pressing mechanism; 2, a detection mechanism; 3, a blanking frame; 4, a supporting frame; 5, a detection station; 6, a waste material station; 7, a rotating disc; 8, a nail pressing station; 9, a transition station; 10, a nail inserting station; 11, a feeding station; 12, a feeding mechanism; 13, a vibrating feeding device; 14, a nail inserting mechanism; 15, a cross plate; 16, a first blanking cylinder; 17, a second blanking cylinder; 18, a second extrusion block; 19, a first extrusion block; 20, a lifting block; 21, a pushing cylinder; 22, a head; 23, a first extrusion cylinder. DETAILED DESCRIPTION

[0018] In order to further illustrate the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the specific embodiments, structures, features and effects according to the utility model will be described in detail as follows in combination with the drawings and preferred embodiments.

[0019] Embodiment: Please refer to Figs. 1-2The utility model provides an automatic press-in device of assembly nail, including the vibration feeder 13 for the head 22 loading, the loading mechanism 12 for shifting the head 22 to the loading station 11 of rotary disc 7 and the unloading mechanism for pushing out the head 22 on the unloading station of rotary disc 7 and is fixedly connected on the workbench, rotary disc 7 is installed on the workbench through the rotation mechanism, and the workbench is equipped with loading station 11, nail insertion station 10, press-in station 8 and unloading station in proper order, and the rotary disc 7 in each station is fixedly connected with the fixture for placing the head 22, and the nail insertion mechanism 14 is aligned above the nail insertion station 10, and the press-in station 8 is aligned above the press-in mechanism 1, wherein the vibration feeder 13 adopts conventional vibration feeder 13 for the automatic loading of head 22, and the nail insertion mechanism 14 can adopt the equipment similar to automatic straight nail gun, and only needs to aim the straight nail gun discharge port at the nail insertion hole in the head 22 to realize the preliminary insertion of assembly nail in the head 22, and the rotary disc 7 adopts the form that conventional servo motor drives the rotation of rotary disc 7, so the three are not described in detail in the paper, and the rotary disc 7 is equipped with loading station 11, nail insertion station 10, press-in station 8 and unloading station, after the head 22 enters loading station 11 under the action of loading mechanism 12, servo motor starts, and rotary disc 7 rotates to shift the head 22 in loading station 11 to nail insertion station 10, then the nail insertion mechanism 14 starts, and preliminary press-in of assembly nail in the head 22 is realized, then rotary disc 7 rotates, and the head 22 in nail insertion station 10 is shifted to press-in station 8, then the press-in mechanism 1 starts, and assembly nail is pressed into the head 22, then rotary disc 7 rotates, and the head 22 in press-in station 8 is shifted to unloading station, then the unloading mechanism starts to push out the head 22 in unloading station, then the fixture in unloading station returns to loading station 11, so the automatic press-in of assembly nail in the head 22 is realized, so the utility model reduces the labor cost and guarantees the safety of workers.

[0020] In the embodiment, the feeding station 11 comprises a lifting cylinder fixed on the workbench, a lifting block 20 is fixed on the output end of the lifting cylinder, the lifting block 20 is provided with a notch aligned with the output end of the vibrating feeder 13, a pushing cylinder 21 for pushing the head 22 from the notch into the jig is arranged on the workbench and located above the output end of the vibrating feeder 13, so as to realize the feeding of the head 22; a first extrusion cylinder 23 is also fixed on the workbench, the output end of the first extrusion cylinder 23 is provided with a first extrusion block 19, the first extrusion block 19 is located directly above the jig in the feeding station 11, when the head 22 enters the jig in the feeding station 11, the first extrusion cylinder 23 is started, the first extrusion block 19 is pressed down, so as to further press the head 22 in the jig, preventing the head 22 from sliding out of the jig during movement; the nail pressing mechanism 1 comprises a second extrusion cylinder fixed on the workbench and a second extrusion block 18 fixed on the output end of the second extrusion cylinder, the second extrusion block 18 is located directly above the jig in the nail pressing station 8, so as to realize the complete pressing of the assembly nail in the head 22; the first unloading cylinder 16 is fixed on the workbench through the support frame 4, the jig on the unloading station is aligned with the unloading frame 3, the unloading frame 3 is provided with a notch for the movement of the head 22, the output end of the first unloading cylinder 16 is provided with a pushing plate, the pushing plate is located on the side of the jig away from the notch, so as to realize the unloading of the head 22; in addition, a detection station 5 is arranged between the nail pressing station 8 and the unloading station, the detection mechanism 2 is aligned above the detection station 5, the detection mechanism 2 can adopt the form of installing a camera on a fixed frame to take pictures of the head 22 in the jig of the detection station 5 and compare the pictures, so as to obtain whether the product is pressed accurately, when the detection is qualified, the head 22 will be pushed out by the first unloading cylinder 16; the waste station 6 is also arranged on the rotating disc 7, the discharge port of the jig in the waste station 6 is aligned with the waste box, the second unloading cylinder 17 is fixed on the support frame 4, the output end of the second unloading cylinder 17 is fixed with a pushing block for pushing the head 22 in the jig into the waste box, the pushing block is located at the end of the jig away from the waste box, when the head 22 is detected unqualified in the detection station 5, the head 22 will be pushed out by the second unloading cylinder 17, so as to enter the waste box; the support frame 4 comprises a vertical rod, the top of the vertical rod is provided with an angle-adjustable horizontal plate 15, the end of the horizontal plate 15 is fixed with the second unloading cylinder 17 through a connecting rod, wherein the angle-adjustable mode adopts the form of clamping the vertical rod with two clamping plates, so as to realize the adjustment of the angle of the horizontal plate 15, facilitating the adjustment of the second unloading cylinder 17; two transition stations 9 are also arranged between the waste station 6 and the feeding station 11, the feeding station 11, the nail inserting station 10, the nail pressing station 8, the detection station 5, the unloading station and the transition station 9 are distributed circumferentially on the rotating disc, facilitating the cyclic assembly of the head 22 and realizing the continuous pressing of the assembly nail into the head 22 in the vibrating feeder 13.

[0021] The working principle of the embodiment is as follows: the head 22 is continuously fed by the vibrating feeding device 13, and when the head 22 moves to the output end of the vibrating feeding device 13, the head 22 enters the gap of the lifting block 20, then the lifting cylinder is started, the head 22 in the gap is lifted and aligned with the jig in the feeding station 11, then the pushing cylinder 21 is started, so that the head 22 is pushed out of the gap and into the jig in the feeding station 11, then the first extrusion cylinder 23 is started, the first extrusion block 19 is pressed down, so that the head 22 is further pressed in the jig, then the first extrusion cylinder 23 is reset, the servo motor is started, and the rotating disc 7 rotates, so that the head 22 in the feeding station 11 is transferred to the nail inserting station 10, then the nail inserting mechanism 14 is started, and the assembly nail is preliminarily pressed into the head 22, then the rotating disc 7 rotates, so that the head 22 in the nail inserting station 10 is transferred to the nail pressing station 8, then the second extrusion cylinder, the second extrusion block 18 is pressed down, and the assembly nail is pressed into the head 22, then the first extrusion cylinder 23 is reset, then the rotating disc 7 rotates, so that the head 22 in the nail pressing station 8 is transferred to the detection station 5 for detection, if qualified, the head 22 will be pushed out of the unloading station by starting the first unloading cylinder 16, if unqualified, the head 22 will be pushed into the waste box by starting the second unloading cylinder 17 in the waste station 6; therefore, the assembly nail is automatically pressed into the head 22, the labor cost is reduced, and the safety of workers is ensured.

[0022] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. The terms "above", "upper", "lower", "right", "left", "front", "rear", and the like as used herein are used for description only and are not necessarily limiting.

[0023] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model has been disclosed as above with a preferred embodiment, it is not intended to limit the utility model. Any person skilled in the art can make slight changes or modifications to the above disclosed technical content without departing from the technical solution range of the utility model, and equivalent embodiments with equivalent changes and modifications are still within the scope of the technical solution of the utility model.

Claims

1. An automatic pin press-in assembly device characterized by comprising: The device comprises a vibrating feeder (13) for feeding the head (22), a feeding mechanism (12) for transferring the head (22) to a feeding station (11) of a rotating disc (7), and a discharging mechanism fixed on a workbench for pushing the head (22) on a discharging station of the rotating disc (7), the rotating disc (7) is installed on the workbench through a rotating mechanism, the workbench is sequentially provided with the feeding station (11), a nail inserting station (10), a nail pressing station (8) and the discharging station, the rotating disc (7) in each station is fixed with a jig for placing the head (22), the nail inserting station (10) is aligned with a nail inserting mechanism (14) above, and the nail pressing station (8) is aligned with a nail pressing mechanism (1) above.

2. The automatic pin press-in device for assembling nails according to claim 1, characterized in that: The feeding station (11) comprises a lifting cylinder fixed on the workbench, an output end of the lifting cylinder is fixed with a lifting block (20), the lifting block (20) is provided with a notch aligned with an output end of the vibrating feeder (13), and the workbench is provided with a pushing cylinder (21) for pushing the head (22) from the notch into the jig.

3. The automatic pin press-in device for assembling nails according to claim 2, characterized in that: The workbench is further fixed with a first extrusion cylinder (23), an output end of the first extrusion cylinder (23) is provided with a first extrusion block (19), and the first extrusion block (19) is located directly above the jig in the feeding station (11).

4. The automatic pin press-in device for assembling nails according to claim 1, characterized in that: The nail pressing mechanism (1) comprises a second extrusion cylinder fixed on the workbench and a second extrusion block (18) fixed on an output end of the second extrusion cylinder, and the second extrusion block (18) is located directly above the jig in the nail pressing station (8).

5. The automatic pin press-in device for assembling nails according to claim 1, characterized in that: The workbench is fixed with a first discharging cylinder (16) through a support frame (4), the jig on the discharging station is aligned with a discharging frame (3), the discharging frame (3) is provided with a slot for moving the head (22), an output end of the first discharging cylinder (16) is provided with a pushing plate, and the pushing plate is located on a side of the jig away from the slot.

6. The automatic pin press-in device for assembling nails according to claim 5, characterized in that: The rotating disc (7) is further provided with a waste station (6), a discharge opening of the jig in the waste station (6) is aligned with a waste box, a second discharging cylinder (17) is fixed on the support frame (4), an output end of the second discharging cylinder (17) is fixed with a pushing block for pushing the head (22) in the jig into the waste box, and the pushing block is located at an end of the jig away from the waste box.

7. The automatic pin press-in device for assembling nails according to claim 6, characterized in that: The support frame (4) comprises a vertical rod, a top of the vertical rod is provided with an angle-adjustable horizontal plate (15), and end portions of the horizontal plate (15) are fixed with the second discharging cylinder (17) through connecting rods.

8. The automatic pin press-in device for assembling nails according to claim 6, characterized in that: A plurality of transition stations (9) are further arranged between the waste station (6) and the feeding station (11).

9. The automatic pin press-in device for assembling nails according to claim 8, characterized in that: A detection station (5) is further arranged between the nail pressing station (8) and the discharging station, and a detection mechanism (2) is aligned above the detection station (5).

10. The automatic pin press-in device for assembling nails according to claim 9, characterized in that: The feeding work station (11), the inserting work station (10), the pressing work station (8), the detecting work station (5), the discharging work station and the transition work station (9) are distributed circumferentially on the rotating disc (7).

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