Stator magnet inserting and nail pressing all-in-one machine

By designing an integrated stator magnetic insertion and nailing machine, which integrates components such as a storage disc, magnetic pressing sleeve, and nail feeding assembly, the machine achieves automated insertion of stator magnetic sheets and nail fixing. This solves the problems of low efficiency and safety hazards in the existing technology where magnetic insertion and nail pressing are done in separate steps, thus improving work efficiency and enhancing safety.

CN223557715UActive Publication Date: 2025-11-18TAIZHOU LONGJIANG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422382076.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-11-18
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing stator magnet insertion and pinning process consists of two steps, which rely on manual operation, resulting in low efficiency and safety hazards.

Method used

Design a stator magnetic insertion and nailing integrated machine, which realizes the automated insertion of stator magnetic sheets and nail fixing by integrating components such as frame, mounting plate, material storage disc, magnetic pressing sleeve, magnetic insertion stator seat, nail pressing assembly and nail feeding assembly.

Benefits of technology

It realizes the automated integrated operation of stator magnet insertion and pin clamping, which improves work efficiency, reduces labor demand, and enhances safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stator assembling equipment, in particular to a stator magnetic inserting and nail pressing all-in-one machine which comprises a rack and a mounting plate. The mounting plate is transversely and fixedly connected to the middle of the interior of the rack, a storage disc is arranged at the top of the mounting plate, a piezomagnetic sleeve is arranged in the storage disc, a magnetic insertion stator base is arranged in the piezomagnetic sleeve, a nail pressing assembly is arranged at the top of the mounting plate, and a first upper pressing assembly opposite to the piezomagnetic sleeve is arranged at the top of the rack. A second upper pressing assembly opposite to the nail pressing assembly is arranged at the top of the rack, a clamping arm assembly is transversely arranged on the upper portion of the interior of the rack, a plurality of magnet pushing plates are connected to the bottom of the storage disc in an inserted mode, a rotating assembly used for driving the nail pressing assembly is arranged at the bottom of the mounting plate, and a nail feeding assembly is arranged at the top of the mounting plate. According to the utility model, stator magnetic pressing nail insertion can be completed on one device, so that the working efficiency is improved and the labor force is reduced at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to stator assembly equipment technical field, concretely is a kind of stator inserts magnet press nail integrated machine. BACKGROUND

[0002] Stator is an important component of motor, and the selection of its structure and material has a direct impact on the performance of motor. Inserting magnetic steel and pressing nails in the stator is mainly to enhance the magnetic properties and mechanical strength of the motor, thereby improving the operating efficiency and stability of the motor.

[0003] The existing stator inserts magnet and press nail are divided into two steps. In the past, the stator after inserting magnet was placed on the nail pressing equipment by manual, which wasted labor and had low efficiency of manual taking, and the safety guarantee near the machine was affected. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of stator inserts magnet press nail integrated machine to solve the existing stator inserts magnet and press nail in the above background art are divided into two steps. In the past, the stator after inserting magnet was placed on the nail pressing equipment by manual, which wasted labor and had low efficiency of manual taking, and the safety guarantee near the machine was affected.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: including rack, mounting plate;The mounting plate is transversely fixedly connected in the middle part of the inside of rack, the top of mounting plate is provided with storage disc, the inside of storage disc is provided with press magnet cover, the inside of press magnet cover is provided with insert magnet stator seat, the top of mounting plate is provided with nail pressing assembly, the top of rack is provided with first upper pressing assembly opposite press magnet cover, the top of rack is provided with second upper pressing assembly opposite nail pressing assembly, the upper part in the inside of rack is provided with clamping arm assembly transversely, the bottom of storage disc is inserted with a plurality of push magnetic plate, the bottom of mounting plate is provided with insert magnet tool assembly for pushing push magnetic plate, the bottom of mounting plate is provided with rotating assembly for driving nail pressing assembly, the top of mounting plate is provided with nail feeding assembly.

[0006] Preferably, the top of storage disc annularly starts a plurality of storage grooves, the outer wall of press magnet cover starts a plurality of through grooves opposite storage grooves, a plurality of through grooves are opposite to insert magnet stator seat gap, and a plurality of through grooves are opposite to a plurality of push magnetic plates.

[0007] Preferably, the nail pressing assembly includes a pressing seat, a needle hiding base and a guide column, the pressing seat is rotatably connected to the top of the mounting plate, the rotating assembly is used to drive the pressing seat to rotate, the guide column is fixedly connected to the top of the pressing seat, the needle hiding base is slidably connected to the guide column, and the needle hiding base is opposite to the second upper pressing assembly.

[0008] Preferably, the needle storage seat top starts with a plurality of needle storage holes, the pressure seat top starts with a plurality of needle mounting holes opposite to the needle storage holes, and the needle mounting holes are used for mounting the needle to push out the nails in the needle storage holes.

[0009] Preferably, the nail feeding assembly is a nail feeding machine, and the nail feeding assembly feeds the nails through a hydraulic pipeline.

[0010] Preferably, the guide column is a spring guide column used for pushing the needle storage seat to reset.

[0011] Compared with the prior art, the utility model discloses the following beneficial effects: through the magnetic insertion tool assembly connecting power supply, the plurality of magnetic push plates are pushed to move upwards, the magnetic sheet moves to the stator mounting part through the magnetic insertion stator seat gap, so that the magnetic sheet is successfully installed on the stator, then through the movable clamping arm assembly, the stator is clamped and separated from the magnetic insertion stator seat, moves to the nail pressing assembly part, through the second upper pressing assembly, the stator is pressed to make the needle storage seat move downwards together, and the plurality of nails are pushed out and inserted between the plurality of magnetic sheets, so that the plurality of magnetic sheets can be fixed on the stator, the stator insertion magnetism nail pressing can be completed on a device, work efficiency is improved, and labor is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model;

[0013] Figure 2 It is an internal structural schematic diagram of the utility model;

[0014] Figure 3 It is a storage disc structure schematic diagram of the utility model;

[0015] Figure 4 It is a cross-sectional structure schematic diagram of the new storage disc of the utility model;

[0016] Figure 5 It is a structure schematic diagram of A in the utility model; Figure 2

[0017] Figure 6 It is a structure schematic diagram of B in the utility model; Figure 3

[0018] In the drawing: 1, rack; 11, mounting plate; 2, clamping arm assembly; 3, first upper pressing assembly; 4, second upper pressing assembly; 5, storage disc; 51, storage groove; 6, magnetic pressing sleeve; 61, magnetic insertion stator seat; 62, through slot; 7, nail feeding assembly; 8, nail pressing assembly; 81, pressure seat; 82, needle storage seat; 83, guide column; 84, needle mounting hole; 85, needle storage hole; 9, rotating assembly; 10, magnetic insertion tool assembly; 101, magnetic push plate. DETAILED DESCRIPTION

[0019] ​​The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0020] Embodiment

[0021] Please refer to Figures 1-6 , in the figure: this embodiment is a preferred embodiment of the technical scheme, a stator magnet insertion nail integrated machine, including rack 1, mounting plate 11;Mounting plate 11 is fixedly connected in the middle part of the inside of rack 1 horizontally, the top of mounting plate 11 is provided with a storage disc 5, the inside of storage disc 5 is provided with a magnetic pressing sleeve 6, the inside of magnetic pressing sleeve 6 is provided with a magnetic stator seat 61, the top of mounting plate 11 is provided with a nail pressing assembly 8, the top of rack 1 is provided with a first upper pressing assembly 3 opposite to magnetic pressing sleeve 6, the top of rack 1 is provided with a second upper pressing assembly 4 opposite to nail pressing assembly 8, the inside of rack 1 is provided with a clamping arm assembly 2 horizontally above, the bottom of storage disc 5 is inserted with a plurality of magnetic pushing plates 101, the bottom of mounting plate 11 is provided with a magnetic insertion tool assembly 10 for pushing magnetic pushing plate 101, the bottom of mounting plate 11 is provided with a rotating assembly 9 for driving nail pressing assembly 8, the top of mounting plate 11 is provided with a nail feeding assembly 7.

[0022] As Figure 4 , 6 shown, the top of storage disc 5 annularly starts with a plurality of storage grooves 51, the outer wall of magnetic pressing sleeve 6 starts with a plurality of through grooves 62 opposite to storage grooves 51, a plurality of through grooves 62 are opposite to magnetic stator seat 61 with a gap, and a plurality of through grooves 62 are opposite to a plurality of magnetic pushing plates 101, a plurality of storage grooves 51 of storage disc 5 are used for placing a plurality of magnetic sheets, which can continuously convey magnetic sheets to stator installation, through the opening of through grooves 62 of magnetic pressing sleeve 6 opposite to a plurality of storage grooves 51, a plurality of magnetic sheets are opposite to a plurality of magnetic pushing plates 101, so that magnetic pushing plate 101 pushes magnetic sheets to move to the stator installation part.

[0023] As Figure 1 , 5 shown, nail pressing assembly 8 includes pressing seat 81, needle hiding seat 82 and guide column 83, pressing seat 81 is rotationally connected to the top of mounting plate 11, rotating assembly 9 is used for driving pressing seat 81 to rotate, guide column 83 is fixedly connected to the top of pressing seat 81, needle hiding seat 82 is slidably connected to guide column 83, needle hiding seat 82 is opposite to second upper pressing assembly 4 vertically, needle hiding seat 82 is used for supporting stator, guide column 83 is used for supporting needle hiding seat 82 to slide and reset, the pressing seat 81 arranged below is used for pushing nails in needle hiding seat 82.

[0024] AsFigure 5 As shown, the needle seat 82 top begins with a plurality of needle holes 85, the pressure seat 81 top begins with a plurality of needle mounting holes 84 opposite the needle holes 85, and the needle mounting holes 84 are used to install the needles to push out the nails in the needle holes 85, and the plurality of needle holes 85 in the top of the needle seat 82 are used to hide the nails, and the plurality of needle mounting holes 84 in the top of the pressure seat 81 are used to install the needles to push out the hidden nails.

[0025] As shown in Figure 2 , 3 , the nail feeding assembly 7 is a nail feeding machine, and the nail feeding assembly 7 feeds the nails through the hydraulic pipeline.

[0026] As shown in Figure 2 , 3 , the guide column 83 is a spring guide column, used to push the needle seat 82 to reset.

[0027] In this embodiment, first, the parts are installed, when installing the motor stator magnetic sheet, the stator is placed above the magnetic stator seat 61, the stator magnetic sheet installation part is opposite the gap part between the magnetic stator seat 61, the stator is pressed by the first upper pressing assembly 3 to prevent the stator from moving, the power supply is connected through the magnetic insertion tool assembly 10, the plurality of magnetic plates 101 are pushed upward to push the magnetic sheet placed in the through slot 62 to the upper part, the magnetic sheet moves to the stator installation part through the gap of the magnetic stator seat 61, so that the magnetic sheet is successfully installed on the stator, the nail used to fix the magnetic sheet is fed into the needle hole 85 of the needle seat 82 in advance by the nail feeding assembly 7, after feeding a group, the needle seat 82 is rotated by the rotating mechanism to feed the nails to the two twenty four holes needle holes 85, then the stator is clamped and separated from the magnetic stator seat 61 by the movable clamping arm assembly 2, and is moved to the position of the nail pressing assembly 8 and placed directly above the needle seat 82, the stator is pressed down by the second upper pressing assembly 4 so that the needle seat 82 moves downward together, the plurality of needles installed on the top of the pressure seat 81 are opposite the needle holes 85, and the plurality of nails are pushed out and inserted between the plurality of magnetic sheets, so that the plurality of magnetic sheets are fixed on the stator.

[0028] The above is a further detailed description of the present application in combination with the specific embodiments, which cannot be considered as limiting the specific embodiments of the present application to these descriptions. For ordinary skilled persons in the technical field to which the present application belongs, without departing from the concept of the present application, a number of simple deductions or substitutions can be made, which should be considered as belonging to the protection scope determined by the claims of the present application.

Claims

1. A stator magnetic nailing integrated machine, comprising a frame (1) and a mounting plate (11); the mounting plate (11) is horizontally fixedly connected to the middle part inside the frame (1), characterized in that: The mounting plate (11) is provided with a storage disc (5) on the top, a magnetic sleeve (6) is provided inside the storage disc (5), a magnetic inserting stator seat (61) is provided inside the magnetic sleeve (6), a nail pressing assembly (8) is provided on the top of the mounting plate (11), a first upper pressing assembly (3) opposite to the magnetic sleeve (6) is provided on the top of the frame (1), a second upper pressing assembly (4) opposite to the nail pressing assembly (8) is provided on the top of the frame (1), a clamping arm assembly (2) is provided horizontally above the inside of the frame (1), a plurality of push magnetic plates (101) are inserted into the bottom of the storage disc (5), a magnetic inserting tooling assembly (10) for pushing the push magnetic plates (101) is provided at the bottom of the mounting plate (11), a rotating assembly (9) for driving the nail pressing assembly (8) is provided at the bottom of the mounting plate (11), and a nail feeding assembly (7) is provided on the top of the mounting plate (11).

2. The stator magnetic nail insertion integrated machine according to claim 1, characterized in that: The storage disc (5) has multiple storage grooves (51) starting from the top ring, and the outer wall of the magnetic sleeve (6) has multiple through grooves (62) opposite to the storage grooves (51). The multiple through grooves (62) are opposite to the gap of the magnetic stator seat (61), and the multiple through grooves (62) are opposite to the multiple magnetic push plates (101).

3. The stator magnetic nail insertion integrated machine according to claim 1, characterized in that: The pressure nail assembly (8) includes a pressure seat (81), a needle holder (82), and a guide post (83). The pressure seat (81) is rotatably connected to the top of the mounting plate (11). The rotating assembly (9) is used to drive the pressure seat (81) to rotate. The guide post (83) is fixedly connected to the top of the pressure seat (81). The needle holder (82) is slidably connected to the guide post (83). The needle holder (82) is vertically opposite to the second upper pressure assembly (4).

4. The stator magnetic nail insertion integrated machine according to claim 3, characterized in that: The top of the needle holder (82) has multiple needle holes (85), and the top of the pressure seat (81) has multiple pin mounting holes (84) opposite to the needle holes (85), and the pin mounting holes (84) are used to install pins that push out the nails from the needle holes (85).

5. The stator magnetic nail insertion integrated machine according to claim 1, characterized in that: The nail feeding assembly (7) is a nail feeder, and the nail feeding assembly (7) delivers nails through a hydraulic pipeline.

6. The stator magnetic nail insertion integrated machine according to claim 3, characterized in that: The guide post (83) is a spring guide post used to push the needle holder (82) to reset.