Stop dog assembling clamp
By coordinating the No. 1 rotating mechanism, the clamping mechanism, and the No. 2 rotating mechanism, the problem of low efficiency in manual operation during stop assembly was solved, enabling rapid assembly of the stop and improving production efficiency.
Patent Information
- Application Number
- CN202423047585.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In the current technology, the assembly of stop devices relies on manual operation, which leads to low clamping accuracy and efficiency, long time consumption, and affects production efficiency.
The system employs a first rotating mechanism, a clamping mechanism, and a second rotating mechanism in coordination. A servo motor drives the clamping head to fix, rotate, and flip the stopper component. Combined with the disassembly and assembly mechanism, it enables quick replacement of the fixture structure, thereby improving assembly efficiency.
It enables rapid assembly of stoppers and improves production efficiency, eliminating the need for frequent adjustments, saving time, and increasing assembly and production efficiency.
Smart Images

Figure CN223558316U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of assembly fixture, especially stopper assembly fixture. BACKGROUND
[0002] The stopper is a mechanical device, which is mainly used for limiting the movement of an object. The stopper can accurately define the limit position of the movement of a mechanical component. For example, during the extension of a lifting arm of a crane, the stopper installed on the lifting arm can prevent the lifting arm from overextending, thereby avoiding safety accidents. When the lifting arm extends to the set maximum angle, the stopper contacts the corresponding component on the main structure of the crane, thereby preventing the lifting arm from continuing to extend. The stopper assembly is a process of combining various parts of the stopper together so that the stopper can normally play the function of limiting movement.
[0003] In the prior art, when assembling the stopper, the worker needs to manually place each part of the stopper on the positioning device of the fixture. For the stopper shell with a specific shape and hole position, the worker needs to rely on experience and naked eye observation to align the mounting hole of the shell with the positioning pin on the fixture, and then fix the shell by manually operating the clamping device (such as rotating the clamping handle). In this process, the operation proficiency and attention of the worker have a great influence on the accuracy and efficiency of the clamping. These frequent adjustments consume a lot of time, further reducing the production efficiency. UTILITY MODEL CONTENT
[0004] The utility model mainly provides a kind of stopper assembly fixture that improves the efficiency of stopper assembly and improves the production efficiency of stopper.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: the stopper assembly fixture comprises: a mounting plate, the upper end of the mounting plate is provided with a first rotating mechanism, the upper end of the first rotating mechanism is provided with a clamping mechanism, one end of the clamping mechanism is provided with a second rotating mechanism, the inside of the mounting plate is provided with a dismounting mechanism.
[0006] The first rotating mechanism comprises a protective shell, a first servo motor is installed in the inside of the protective shell, the clamping mechanism comprises a base and two groups of special-shaped seats, a gas cylinder is fixedly installed on the upper end of the base, the side of each group of the special-shaped seats is fixedly installed with a movable block, one side of the base is fixed with one group of the movable blocks, and the extension end of the gas cylinder is fixed with the side of the other group of movable blocks.
[0007] The second rotating mechanism comprises a second servo motor, one end of each of the movable blocks is fixedly provided with a disc, one end of the disc is rotatably provided with a first clamping head, one end of each of the movable blocks is provided with a second clamping head, one end of the second servo motor is fixedly connected to the other end of the other group of movable blocks, the transmission end of the second servo motor penetrates through the other end of the other group of movable blocks and is fixedly connected to one end of the second clamping head;
[0008] Under the cooperation of the first rotating mechanism, the clamping mechanism and the second rotating mechanism, the clamping mechanism is controlled to drive the first clamping head of the second rotating mechanism to move to the second clamping head, so that the main part of the stopper can be fixed, and then the stopper is assembled in the next process through the assembly line. Then, the first rotating mechanism drives the assembled stopper to rotate through the clamping mechanism and the second rotating mechanism, so that the stopper can be rotated. At this time, the assembly line drives the stopper to the next process and assembles another part. Then, the second rotating mechanism drives the stopper to flip, so that the assembled stopper can be flipped to facilitate the assembly of the subsequent process. Thus, the stopper can be quickly assembled without frequent adjustment, which saves a lot of time and improves the efficiency of stopper assembly and production.
[0009] Preferably, the disassembling mechanism comprises a limiting hexagonal disc, a convex push plate and a pull block. The upper end of the mounting plate is provided with a storage groove. The upper end of the mounting plate is provided with a hexagonal groove. The inner side wall of the storage groove is provided with an elliptical hole. One end of the convex push plate is fixedly provided with two groups of supporting springs. The convex push plate is arranged in the inside of the storage groove. The protruding part of the convex push plate penetrates through the inside of the elliptical hole. The upper end of the limiting hexagonal disc is fixedly connected to the lower end of the protective shell and is inserted into the groove at one end of the limiting hexagonal disc. The protruding part of the pull block penetrates through one end of the mounting plate and is fixedly connected to one end of the convex push plate. By pulling the pull block, the pull block drives the convex push plate to move, so that the protruding part of the convex push plate moves out of the groove in the limiting hexagonal disc. At the same time, the two groups of supporting springs are extruded to release the fixation of the limiting hexagonal disc, so that the limiting hexagonal disc can be easily removed from the inside of the hexagonal groove, and the upper part of the clamp structure can be easily replaced. In addition, by placing the limiting hexagonal disc into the hexagonal groove, the two groups of supporting springs drive the convex push plate to move under the elastic force of the two groups of supporting springs. The protruding part of the convex push plate moves in the inside of the elliptical hole and is inserted into the groove of the limiting hexagonal disc to fix the limiting hexagonal disc in the inside of the hexagonal groove. In summary, the device can be quickly disassembled and assembled, which is convenient.
[0010] Preferably, the upper end of the protective shell is provided with a stable shaft plate, the front and rear ends of the protective shell are provided with a plurality of groups of heat dissipation holes, and the output end of the first servo motor penetrates the upper end of the stable shaft plate and is fixed to the lower end of the base.
[0011] Preferably, the lower end of the base is placed on the upper end of the protective shell, the outer wall of the cylinder is provided with a limiting recess, and the lower end of the limiting recess is fixed to the upper end of the base.
[0012] Preferably, the lower end of the protective shell and at the four corners are welded with guide columns, the upper end of the mounting plate and at the four corners are provided with circular grooves, and the limiting hexagonal disc is arranged in the hexagonal groove.
[0013] Preferably, the four groups of guide columns are respectively inserted into the four groups of circular grooves, and the other ends of the two groups of supporting springs are fixed to the inner side walls of the storage grooves.
[0014] Compared with the prior art, the utility model has the advantages and positive effects that,
[0015] 1、 in the utility model, under the cooperation of the first rotating mechanism, the clamping mechanism and the second rotating mechanism, the main part of the stopper can be fixed, and after the water line, the stopper is assembled, the stopper can be rotated, the water line drives the stopper to another process, and the stopper is assembled with another part, the stopper is turned over, the subsequent process is assembled, the stopper is assembled in the water line, the stopper is assembled quickly, the stopper is adjusted frequently, a large amount of time is saved, the efficiency of the stopper assembly is improved, and the production efficiency of the stopper is improved.
[0016] 2、 in the utility model, the dismounting mechanism is arranged, the limiting hexagonal disc is fixed, the limiting hexagonal disc is removed from the hexagonal groove, the upper part of the clamp structure is replaced, the limiting hexagonal disc is fixed in the hexagonal groove, and the device is disassembled quickly. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1The utility model provides a structure schematic drawing of stopper assembly fixture.
[0018] Figure 2 The utility model provides a partial exploded structure schematic drawing of a first rotating mechanism, a clamping mechanism and a second rotating mechanism in the stopper assembly fixture.
[0019] Figure 3 The utility model provides a structure schematic drawing of the clamping mechanism and the second rotating mechanism in the stopper assembly fixture.
[0020] Figure 4 The utility model provides a partial exploded structure schematic drawing of the first rotating mechanism and the dismounting mechanism in the stopper assembly fixture.
[0021] Legend: 1, mounting plate; 2, first rotating mechanism; 21, protective shell; 22, first servo motor; 23, stable axle plate; 24, heat dissipation hole; 3, clamping mechanism; 31, base; 32, special-shaped seat; 33, air cylinder; 34, movable block; 35, limiting concave seat; 4, second rotating mechanism; 41, second servo motor; 42, disc; 43, first clamping head; 44, second clamping head; 5, dismounting mechanism; 51, storage groove; 52, limiting hexagonal disc; 53, hexagonal groove; 54, oval hole; 55, convex push plate; 56, supporting spring; 57, pull block; 58, guide column; 59, circular groove. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above purpose, features and advantages of the utility model, the utility model is further described below in combination with the drawings and examples.
[0023] In the following description, a lot of specific details are set forth in order to facilitate a full understanding of the utility model, but the utility model can also be implemented in other ways different from the description, therefore, the utility model is not limited to the specific examples disclosed in the following disclosure.
[0024] Please refer to Figure 1 - Figure 4 The utility model provides a technical scheme: stopper assembly fixture, include: mounting plate 1, the upper end of mounting plate 1 is provided with first rotating mechanism 2, the upper end of first rotating mechanism 2 is provided with clamping mechanism 3, and one end of clamping mechanism 3 is provided with second rotating mechanism 4, and the inside of mounting plate 1 is provided with dismounting mechanism 5;
[0025] The first rotating mechanism 2 comprises a protective shell 21, a first servo motor 22 is installed in the protective shell 21, the clamping mechanism 3 comprises a base 31 and two groups of special-shaped seats 32, the upper end of the base 31 is fixedly installed with a pneumatic cylinder 33, one side of each group of the special-shaped seats 32 is fixedly installed with a movable block 34, one side of one group of the movable blocks 34 is fixed with the base 31, the extending end of the pneumatic cylinder 33 is fixed with the other group of the movable blocks 34;
[0026] The second rotating mechanism 4 comprises a second servo motor 41, one end of one group of the movable blocks 34 is fixedly installed with a disc 42, one end of the disc 42 is rotatably installed with a first clamping head 43, one end of one group of the movable blocks 34 is provided with a second clamping head 44, one end of the second servo motor 41 is fixed with the other end of the other group of the movable blocks 34, the transmission end of the second servo motor 41 penetrates the other end of the other group of the movable blocks 34 and is fixed with one end of the second clamping head 44;
[0027] The first rotating mechanism 2, the clamping mechanism 3 and the second rotating mechanism 4 are matched, the clamping mechanism 3 is controlled to drive the first clamping head 43 in the second rotating mechanism 4 to move to the second clamping head 44, the main part of the stopper can be fixed, and then the stopper is assembled through the pipeline, the first rotating mechanism 2 drives the stopper in the assembly part to rotate through the clamping mechanism 3 and the second rotating mechanism 4, the stopper can be rotated, the pipeline drives the stopper to another process and the stopper is assembled with another part, then the second rotating mechanism 4 drives the stopper to flip, the stopper in the assembly part can be flipped, which is convenient for the subsequent process to assemble the stopper, and the stopper is assembled through the pipeline, so that the stopper can be quickly assembled, the stopper does not need to be frequently adjusted, a large amount of time is saved, the efficiency of assembling the stopper is improved, and the production efficiency of the stopper is improved;
[0028] The first servo motor 22 is controlled, the output end of the first servo motor 22 drives the base 31 to rotate, the base 31 drives the whole clamping mechanism 3 and the second rotating mechanism 4 to rotate, and then the clamped stopper can be rotated, so that the position of the stopper can be adjusted, which is convenient for the subsequent assembly of the stopper; the pneumatic cylinder 33 is started, the extending end of the pneumatic cylinder 33 drives one group of the movable blocks 34 to move through the other group of the special-shaped seats 32, one group of the movable blocks 34 drives the first clamping head 43 to move through the disc 42, until the first clamping head 43 contacts the outer wall of the stopper, and then the stopper can be fixed in the middle of the first clamping head 43 and the second clamping head 44, so that the stopper can be fixed to prevent the stopper from moving during assembly;
[0029] By starting the second servo motor 41, the output end of the second servo motor 41 drives the second clamping head 44 to rotate, the second clamping head 44 drives the first clamping head 43 to rotate through the stopper, the protruding part of the first clamping head 43 rotates in the inside of the disc 42, and then the stopper can be rotated to overturn the stopper, facilitating the subsequent assembly of the stopper.
[0030] As shown in Figure 3 , the dismounting mechanism 5 includes a limiting hexagonal disc 52, a convex push plate 55 and a pull block 57, the upper end of the mounting plate 1 is provided with a storage groove 51, the upper end of the mounting plate 1 is provided with a hexagonal groove 53, the inner side wall of the storage groove 51 is provided with an elliptical hole 54, one end of the convex push plate 55 is fixedly provided with two groups of supporting springs 56, the convex push plate 55 is arranged in the inside of the storage groove 51, the protruding part of the convex push plate 55 penetrates the inside of the elliptical hole 54, the upper end of the limiting hexagonal disc 52 is fixed with the lower end of the protective shell 21 and is inserted into the groove at one end of the limiting hexagonal disc 52, the protruding part of the pull block 57 penetrates one end of the mounting plate 1 and is fixed with one end of the convex push plate 55, wherein by pulling the pull block 57, the pull block 57 drives the convex push plate 55 to move, the protruding part of the convex push plate 55 moves out of the groove in the inside of the limiting hexagonal disc 52, and at the same time, the two groups of supporting springs 56 are extruded to release the fixation of the limiting hexagonal disc 52, facilitate the movement of the limiting hexagonal disc 52 from the inside of the hexagonal groove 53, and facilitate the replacement of the upper part of the clamp structure, and secondly, by placing the limiting hexagonal disc 52 into the hexagonal groove 53, the two groups of supporting springs 56 push the convex push plate 55 to move under the elastic force of the two groups of supporting springs 56, the protruding part of the convex push plate 55 moves in the inside of the elliptical hole 54 and is inserted into the groove of the limiting hexagonal disc 52, and the limiting hexagonal disc 52 can be fixed in the inside of the hexagonal groove 53. In summary, the device can be quickly disassembled to make the device itself easy to disassemble.
[0031] As shown in Figure 2 and Figure 4 , the upper end of the protective shell 21 is provided with a stable shaft plate 23, the front and rear ends of the protective shell 21 are provided with a plurality of groups of heat dissipation holes 24, the output end of the first servo motor 22 penetrates the upper end of the stable shaft plate 23 and is fixed with the lower end of the base 31, wherein the stable shaft plate 23 is arranged, the first servo motor 22 can increase the stability of the output end of the first servo motor 22 when rotating, and the plurality of groups of heat dissipation holes 24 are arranged to discharge the heat generated by the first servo motor 22 when operating.
[0032] As shown in Figure 2 , Figure 3 and Figure 4As shown, the lower end of the base 31 is placed at the upper end of the protective shell 21, the outer wall of the cylinder 33 is provided with a limiting recess 35, the lower end of the limiting recess 35 is fixed with the upper end of the base 31, wherein the limiting recess 35 can limit the outer wall of the cylinder 33 and increase the stability of the cylinder 33.
[0033] As shown in Figure 2 , Figure 3 and Figure 4 , the lower end of the protective shell 21 is welded with a guide column 58 at the four corners, the upper end of the mounting plate 1 is provided with a circular groove 59 at the four corners, and the limiting hexagonal disc 52 is arranged in the hexagonal groove 53, wherein the hexagonal groove 53 can facilitate the insertion of the limiting hexagonal disc 52 into the hexagonal groove 53 and can limit it.
[0034] As shown in Figure 4 , the four groups of guide columns 58 are respectively inserted into the four groups of circular grooves 59, and the other ends of the two groups of supporting springs 56 are fixed with the inner side wall of the storage groove 51, wherein the four groups of guide columns 58 are respectively inserted into the four groups of circular grooves 59, which can make the protective shell 21 and the mounting plate 1 more stable and firm.
[0035] The use method and working principle of the device are as follows: first, install the mounting plate 1 on the assembly line, then place the limiting hexagonal disc 52 into the hexagonal groove 53, under the elastic force of the two groups of supporting springs 56, the two groups of supporting springs 56 push the convex push plate 55 to move, the protruding part of the convex push plate 55 moves in the oval hole 54 and is inserted into the groove of the limiting hexagonal disc 52, which can fix the limiting hexagonal disc 52 in the hexagonal groove 53, finally, under the cooperation of the first rotating mechanism 2, the clamping mechanism 3 and the second rotating mechanism 4, by controlling the clamping mechanism 3, the second rotating mechanism 4 is driven to move the first clamping head 43 to the second clamping head 44, which can fix the main part of the stopper, after passing through the assembly line to the next process, the stopper is assembled, then the first rotating mechanism 2 drives the assembled part of the stopper to rotate through the clamping mechanism 3 and the second rotating mechanism 4, which can rotate the stopper, in the process, the assembly line drives it to another process and assembles another part, then the second rotating mechanism 4 drives it to flip, which can flip the assembled part of the stopper, facilitating the subsequent process to assemble it, thereby assembling the stopper on the assembly line, which can quickly assemble the stopper.
[0036] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.
Claims
1. A stopper assembly jig characterized by, Include: The installation plate (1), the upper end of the installation plate (1) is provided with a number of rotating mechanism (2), the upper end of the rotating mechanism (2) is provided with clamping mechanism (3), one end of the clamping mechanism (3) is provided with the second rotating mechanism (4), the inside of the installation plate (1) is provided with dismounting mechanism (5); The rotating mechanism (2) includes a protective shell (21), the inside of the protective shell (21) is provided with a number of servo motors (22), the clamping mechanism (3) includes a base (31) and two groups of special-shaped seat (32), the upper end of the base (31) is fixedly installed with air cylinder (33), two groups of the special-shaped seat (32) are fixedly installed with movable block (34) on one side, one group of the movable block (34) is fixed with the base (31) on one side, the extending end of the air cylinder (33) is fixed with the movable block (34) on one side of the other group. The second rotating mechanism (4) includes a second servo motor (41), one end of one group of the movable block (34) is fixedly installed with a disc (42), one end of the disc (42) is rotatably installed with a number of clamping heads (43), one end of one group of the movable block (34) is provided with a second clamping head (44), one end of the second servo motor (41) is fixed with the other end of the other group of movable block (34), the transmission end of the second servo motor (41) penetrates the other end of the other group of movable block (34) and is fixed with one end of the second clamping head (44).
2. The stopper assembly fixture of claim 1, wherein: The dismounting mechanism (5) includes a limiting hexagonal disc (52), a convex push plate (55) and a pull block (57), the upper end of the installation plate (1) is provided with a storage groove (51), the upper end of the installation plate (1) is provided with a hexagonal groove (53), the inner side wall of the storage groove (51) is provided with an oval hole (54), one end of the convex push plate (55) is fixedly installed with two groups of supporting springs (56), the convex push plate (55) is arranged in the inside of the storage groove (51), the protruding part of the convex push plate (55) penetrates the inside of the oval hole (54), the upper end of the limiting hexagonal disc (52) is fixed with the lower end of the protective shell (21) and is inserted into the groove inside the limiting hexagonal disc (52) one end, the protruding part of the pull block (57) penetrates one end of the installation plate (1) and is fixed with one end of the convex push plate (55).
3. The stopper assembly fixture of claim 1, wherein: The upper end of the protective shell (21) is provided with a stable shaft plate (23), the front and rear ends of the protective shell (21) are provided with a plurality of heat dissipation holes (24), the output end of the servo motor (22) penetrates the upper end of the stable shaft plate (23) and is fixed with the lower end of the base (31).
4. The stopper assembly fixture of claim 3, wherein: The lower end of the base (31) is placed on the upper end of the protective shell (21), the outer wall of the air cylinder (33) is provided with a limiting recess (35), the lower end of the limiting recess (35) is fixed with the upper end of the base (31).
5. The stopper assembly fixture of claim 2, wherein: The lower end of the protective shell (21) is welded with guide columns (58) at four corners, the upper end of the mounting plate (1) is provided with circular grooves (59) at four corners, and the limiting hexagonal disc (52) is arranged in the hexagonal groove (53).
6. The stopper assembly fixture of claim 5, wherein: Four groups of guide columns (58) are respectively inserted into four groups of circular grooves (59), and the other ends of two groups of supporting springs (56) are fixed to the inner side walls of the storage grooves (51).