Thin-wall copper tile dismounting tool

By combining a tooling support plate, pads, and locking clamps, the problem of limited working space and end face damage during the disassembly of thin-walled copper tiles on high-precision machine tools is solved. This provides a disassembly tool that does not damage thin-walled copper tiles, improving disassembly efficiency and adaptability.

CN223558345UActive Publication Date: 2025-11-18SHAANXI FAST AUTO DRIVE GRP CO LTD
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Patent Information

Application Number
CN202423056893.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-18
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

When disassembling thin-walled copper tiles on high-precision machine tools, the existing puller has limited working space and is prone to damaging the end face of the thin-walled copper tile, resulting in disassembly difficulties and damage and deformation.

Method used

A tool for disassembling thin-walled copper tiles was designed, comprising a tooling support plate, pads, support screws, and locking clamps. The combination of the support screws and locking clamps enables the clamping and disassembly of the outer wall of the thin-walled copper tiles, avoiding direct contact with the mandrel limiting boss. The pads are used to increase the force-bearing area to protect the mandrel.

Benefits of technology

This technology enables the disassembly of thin-walled copper tiles without damaging the end face, improving tool compatibility and disassembly efficiency while reducing processing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a shaft sleeve dismounting tool, in particular to a thin-wall copper tile dismounting tool, and solves the problems that when a thin-wall copper tile of a high-precision machine tool is dismounted, the working space of an existing puller is limited, and the end face of the thin-wall copper tile is prone to damage and deformation in the working process. Mounting holes are formed in the two ends of a tool supporting plate in the vertical direction respectively, the number of supporting screws is two, the two supporting screws penetrate through the two mounting holes respectively, the mounting holes are kidney-shaped holes, fastening nuts are screwed on the supporting screws, and the fastening nuts abut against the upper surface of the tool supporting plate; the cushion block is arranged between the mandrel and the tool supporting plate, the two ends of the cushion block abut against the end face of the mandrel and the bottom face of the tool supporting plate respectively, and the projection of the cushion block in the vertical direction is located in the end face of the mandrel. The locking hoop comprises two arc-shaped hoop split bodies, the two arc-shaped hoop split bodies are connected to the bottom ends of the two supporting screw rods respectively, the two arc-shaped hoop split bodies are locked through bolts after being spliced, and the two arc-shaped hoop split bodies are used for tightly holding the outer wall of the thin-wall copper tile.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a shaft sleeve dismounting tool, in particular to a thin-wall copper tile dismounting tool. BACKGROUND

[0002] Generally, high-precision low-speed rotating parts on high-precision machine tools are mostly thin-wall copper tile 02 structures for heavy load and wear resistance, which have reliable transmission stability and long service life. The structure is to set multiple thin-wall copper tiles 02 on the mandrel 01, as shown in the structure Figure 1 When installing, the thin-wall copper tile 02 is heated to make it more convenient to install on the mandrel 01 by using the thermal expansion and contraction of copper, and is positioned by a positioning pin to fix the two relatively, and several lubricating oil grooves are also provided on the thin-wall copper tile 02 to ensure the rotating precision of the cooperation. However, due to poor lubrication and other conditions, the thin-wall copper tile 02 may be locked and unable to rotate, at which time the thin-wall copper tile 02 needs to be dismounted for maintenance. If the method of manually pulling out after heating is used, firstly, the mandrel 01 and the thin-wall copper tile 02 will expand at the same time, and the gap between them will not change, and secondly, the manual force is limited and the operation is not convenient, and the thin-wall copper tile 02 with tight cooperation is not easy to dismount.

[0003] The Chinese utility model patent with the authorized announcement number CN220660720U discloses a portable torque shaft sleeve special extractor, which can be used to pull out the thin-wall copper tile 02, which comprises a top rod, a mounting rack and two clamping jaws, the two clamping jaws are oppositely arranged and detachably connected with each other, and are used to clamp the sleeve of the torque shaft to be pulled out; the mounting rack is detachably mounted on the two clamping jaws, and the top rod is mounted on the mounting rack and is movable to approach or move away from the clamping jaws, and is used to push against the torque shaft and move the torque shaft. Generally, the sleeve is made of hard metal such as steel, and the two clamping jaws are clamped on the end face of the sleeve to pull it out. However, the mandrel 01 of the high-precision machine tool is provided with a limiting boss at one end, and the thin-wall copper tile 02 abuts against the limiting boss, which results in no working space for the clamping jaws to extend into, and the thin-wall copper tile 02 is soft in texture and thin in radial thickness, generally about 2mm, and the clamping jaws will cause damage and deformation to the end face of the thin-wall copper tile 02 when pulling it out. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving the technical problems that the existing extractor has limited working space and the end face of the thin-wall copper tile is easy to be damaged and deformed during the operation when dismounting the thin-wall copper tile of the high-precision machine tool, and provides a thin-wall copper tile dismounting tool.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0006] A thin-wall copper tile dismounting tool, which is characterized by comprising a tool support plate, a pad, a support screw and a locking clamp;

[0007] Two ends of the tool support plate are respectively provided with mounting holes in the vertical direction, the mounting holes are waist-shaped holes, the support screws are two, and the two support screws respectively pass through the two mounting holes and can move in the extension direction of the long side of the tool support plate in the vertical direction; the fastening nuts are rotatably arranged on the support screws and abut against the upper surface of the tool support plate;

[0008] The spacer is arranged between the mandrel and the tool support plate, the two ends of the spacer respectively abut against the end surface of the mandrel and the bottom surface of the tool support plate, and the projection of the spacer in the vertical direction is located in the end surface of the mandrel.

[0009] The locking hoop comprises two arc-shaped hoop parts, the two arc-shaped hoop parts are respectively connected to the bottom ends of the two support screws, and the two arc-shaped hoop parts are spliced and locked by bolts to tightly hold the outer wall of the thin-wall copper tile.

[0010] Further, a first connecting lug is arranged at the middle position of the outer wall of the arc-shaped hoop part, a first threaded hole is arranged on the first connecting lug, and the support screw is connected to the arc-shaped hoop part through the first threaded hole on the first connecting lug.

[0011] Further, a second connecting lug is arranged at each end of the two arc-shaped hoop parts, a second threaded hole is arranged on the second connecting lug of one of the arc-shaped hoop parts, a through hole is arranged on the second connecting lug of the other arc-shaped hoop part and corresponds to the position of the second threaded hole, and the bolt is threadedly connected to the second threaded hole after passing through the through hole to lock the two arc-shaped hoop parts.

[0012] Further, the spacer is cylindrical, and the spacer is matched with the end surface of the mandrel.

[0013] Further, the spacer is a steel spacer.

[0014] Compared with the prior art, the thin-wall copper tile dismounting tool has the following beneficial effects:

[0015] (1) The thin-wall copper tile dismounting tool is used to adjust the positions of the two support screws through the mounting holes, then the outer wall of the thin-wall copper tile is tightly held by the locking hoop, the spacer is arranged between the tool support plate and the mandrel, the locking hoop is moved in the vertical direction by rotating the fastening nut, and then the thin-wall copper tile is pulled out of the mandrel, the whole device has a simple structure, the locking hoop does not need to be inserted into the gap between the limiting boss of the mandrel and the thin-wall copper tile, but the thin-wall copper tile is connected to the dismounting tool by tightly holding the outer wall of the thin-wall copper tile by the locking hoop, and the end surface of the thin-wall copper tile is not damaged during the pulling-out process, the whole structure is simple, and the processing cost is low.

[0016] (2) The arc-shaped hoop split body of the thin-wall copper tile dismounting tool is connected with the supporting screw rod through the threaded hole on the first connecting lug, the matched arc-shaped hoop split body can be replaced according to the thin-wall copper tile of different sizes, and the adaptability of the tool is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is an installation schematic view of the mandrel of the high-precision machine tool and the thin-wall copper tile;

[0018] Figure 2 It is a three-dimensional structure schematic view of the thin-wall copper tile dismounting tool embodiment of the utility model (the cushion block is not shown);

[0019] Figure 3 It is a three-dimensional schematic view of the utility model embodiment in a use state.

[0020] The following is explained:

[0021] 01-mandrel, 02-thin-wall copper tile;

[0022] 1-frock support plate, 2-cushion block, 3-supporting screw rod, 4-fastening nut, 5-locking hoop, 51-arc-shaped hoop split body, 52-first connecting lug, 53-second connecting lug. DETAILED DESCRIPTION

[0023] The utility model will be further explained in combination with the drawings and specific embodiments.

[0024] As shown in the drawings, Figures 2-3 The thin-wall copper tile dismounting tool of the utility model includes a frock support plate 1, the frock support plate 1 is a rectangular body structure, installation holes are respectively set up in the vertical direction at both ends of the frock support plate 1, the installation hole is a waist-shaped hole, two supporting screw rods 3 respectively pass through the installation hole, and the two supporting screw rods 3 can move in the installation hole along the extension direction of the long side of the frock support plate 1. A fastening nut 4 is screwed on the supporting screw rod 3, and the fastening nut 4 abuts against the upper surface of the frock support plate 1.

[0025] The locking hoop 5 is arranged at the bottom end of the supporting screw rod 3, which includes two arc-shaped hoop split bodies 51, as shown in the structure, Figure 2 A first connecting lug 52 is arranged at the middle position of the outer wall of the arc-shaped hoop split body 51, a first threaded hole is arranged on the first connecting lug 52, the supporting screw rod 3 is connected with the arc-shaped hoop split body 51 through the first threaded hole, the two arc-shaped hoop split bodies 51 are locked by bolts after splicing, and the outer wall of the thin-wall copper tile 02 can be tightly held after being locked. Through this connection mode, different sizes of arc-shaped hoop split bodies 51 can be replaced according to different sizes of thin-wall copper tiles 02, and the adaptability of the entire dismounting tool is improved.

[0026] In order to facilitate the two arc-shaped hoops split bodies 51 through bolt locking, the second connecting ears 53 are arranged at both ends of the two arc-shaped hoops split bodies 51, a second threaded hole is formed in the second connecting ear 53 of one of the arc-shaped hoops split bodies 51, and a through hole is formed in the second connecting ear 53 of the other arc-shaped hoops split body 51 corresponding to the position of the second threaded hole, the bolt is screwed with the second threaded hole through the through hole, and the two arc-shaped hoops split bodies 51 are locked.

[0027] In order to ensure that the thin-walled copper tile 02 can be smoothly pulled out from the mandrel 01, a spacer 2 is arranged between the mandrel 01 and the tool support plate 1, the spacer 2 is made of steel material and is in a cylindrical shape, in order not to affect the pulling out of the thin-walled copper tile 02, the projection of the spacer 2 in the vertical direction is located in the end face of the mandrel 01, in order to increase the stress area and reduce the damage to the mandrel 01, in the embodiment, the cross section of the spacer 2 is matched with the end face of the mandrel 01, so that the cross section of the spacer 2 is set to be maximum in the appropriate interval, the contact area with the mandrel 01 is increased, and the length of the spacer 2 can be selected according to the length of the different thin-walled copper tile 02.

[0028] In use, as shown in Figure 3 , the positions of the two supporting screw rods 3 are adjusted through the mounting holes, the arc-shaped hoop split bodies 51 matched with the size of the thin-walled copper tile 02 are selected, the two arc-shaped hoop split bodies 51 are connected together through bolts and the thin-walled copper tile 02 is tightly held, the spacer 2 with a suitable length is selected according to the total length of the thin-walled copper tile 02 to be pulled out and is arranged between the tool support plate 1 and the mandrel 01, then the wrench is used to rotate the two fastening nuts 4, the supporting screw rod 3 drives the locking hoop 5 to move in the vertical direction, and the thin-walled copper tile 02 is pulled out from the mandrel 01.

[0029] The above-described embodiments are only used to describe the specific implementation of the present application, and do not limit the scope of the present application, and various modifications and improvements of the technical solutions of the present application made by those skilled in the art without departing from the design spirit of the present application shall fall within the protection scope of the present application.

Claims

1. A thin-wall copper tile dismounting tool, characterized by: The tool support plate (1), the cushion block (2), the support screw (3) and the locking hoop (5) are included. Two ends of the tool support plate (1) are respectively provided with mounting holes in the vertical direction, the mounting holes are waist-shaped holes, the support screw (3) has two, which respectively pass through two mounting holes, and the two support screws (3) can move in the extension direction of the long side of the tool support plate (1) in the mounting hole; the fastening nut (4) is screwed on the support screw (3), and the fastening nut (4) abuts against the upper surface of the tool support plate (1); The cushion block (2) is used to be arranged between the mandrel (01) and the tool support plate (1), the two ends of the cushion block (2) respectively abut against the end surface of the mandrel (01) and the bottom surface of the tool support plate (1), and the projection of the cushion block (2) in the vertical direction is located in the end surface of the mandrel (01); The locking hoop (5) includes two arc-shaped hoop parts (51), the two arc-shaped hoop parts (51) are respectively connected to the bottom ends of the two support screws (3), and the two arc-shaped hoop parts (51) are locked by bolts after splicing to tightly hold the outer wall of the thin-wall copper tile (02).

2. The thin-wall copper tile removal tool of claim 1, wherein: The first connecting lug (52) is arranged at the middle position of the outer wall of the arc-shaped hoop part (51), the first threaded hole is arranged on the first connecting lug (52), and the support screw (3) is connected with the arc-shaped hoop part (51) through the first threaded hole on the first connecting lug (52).

3. The thin-wall copper tile removal tool of claim 2, wherein: The second connecting lug (53) is arranged at the two ends of the two arc-shaped hoop parts (51), the second threaded hole is arranged on the second connecting lug (53) of one arc-shaped hoop part (51), a through hole is arranged on the second connecting lug (53) of the other arc-shaped hoop part (51) corresponding to the position of the second threaded hole, and the bolt is threadedly connected with the second threaded hole after passing through the through hole, so that the two arc-shaped hoop parts (51) are locked.

4. The thin-wall copper tile removal tool of claim 3, wherein: The cushion block (2) is cylindrical, and the cross section of the cushion block (2) is matched with the end surface of the mandrel (01).

5. The thin-wall copper tile removal tool of claim 3, wherein: The cushion block (2) is a steel cushion block.

Citation Information

Patent Citations

  • Portable special puller for torsion shaft sleeve

    CN220660720U