Positioning and correcting system for rolling die and rolling head of special-shaped ceramic product
By setting a correction frame and sensors on the rolling die for irregularly shaped ceramic products to detect the deformation of the rolling head, and using an adjusting clamp and a transmission screw to reset the deformation, the problem of the rolling head deformation affecting the product integrity is solved, and high-quality processing of ceramic products is achieved.
Patent Information
- Application Number
- CN202422905793.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In the existing process of rolling irregular ceramic products, if the deformation of the rolling head is not handled in time, it can easily affect the integrity of the product.
A positioning and correction system for a rolling die and rolling head for ceramic irregular products was designed. The system uses a correction frame and a damping spring on a turntable for shock absorption and positioning, and uses a sensor to detect the deformation of the rolling head. The deformation is reset by adjusting the clamping plate and the transmission screw.
It enables timely detection and correction of the deformation of the rolling head, ensuring the integrity of ceramic products and processing quality.
Smart Images

Figure CN223558668U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of ceramic special-shaped product roll-pressing mould and roll-pressing head positioning correction system, belong to ceramic processing field. BACKGROUND
[0002] Ceramics is the general term of pottery and porcelain, and also a kind of artware in China, far in the new stone age, China has the bold and simple pottery and black pottery. The texture of pottery and porcelain is different, and the properties are different. Pottery is made of clay with high viscosity and strong plasticity, which is opaque, has fine pores and weak water absorption, and the sound is dull. When the existing ceramic special-shaped product is processed, the roll-pressing head deforms if it continuously acts on the mould, which can easily affect the integrity of the ceramic product if not handled in time. SUMMARY
[0003] In view of the deficiencies in the prior art, the utility model aims to provide a kind of ceramic special-shaped product roll-pressing mould and roll-pressing head positioning correction system, to solve the problem that the existing ceramic special-shaped product is processed, the roll-pressing head deforms if it continuously acts on the mould, which can easily affect the integrity of the ceramic product if not handled in time.
[0004] To achieve the above-mentioned purpose, the utility model is realized by the following technical scheme: a kind of ceramic special-shaped product roll-pressing mould and roll-pressing head positioning correction system, its structure includes turntable;
[0005] Drive machine head is located in the upper of the turntable;
[0006] The top surface of the turntable is provided with a plurality of roll-pressing moulds in annular array, the outer side of the roll-pressing mould is provided with a corresponding correction frame, the top surface of the roll-pressing mould is provided with a ceramic positioning groove, the end surface of the roll-pressing mould towards the correction frame is provided with a positioning groove, the positioning groove and the correction frame are provided with a shock-absorbing spring, and the end surface of the upper part of the correction frame towards the drive machine head is provided with a sensor;
[0007] The bottom surface of the drive machine head is provided with a ceramic roll-pressing head, and the outer side of the top of the ceramic roll-pressing head is movably sleeved with an adjusting ring.
[0008] The sensor is used to detect the deformation degree of the ceramic roll-pressing head.
[0009] Further, in order to facilitate correction, the inner wall of the adjusting ring is movably embedded with an adjusting clamping plate on both sides, the inner side of the adjusting clamping plate is in contact with the ceramic roll-pressing head, the outer wall of the adjusting ring is provided with an internal thread transmission hole corresponding to the adjusting clamping plate, and the transmission screw rod is rotatably connected with the adjusting clamping plate in the internal thread transmission hole.
[0010] Further, in order to improve the durability, the ceramic rolling head is made of polytetrafluoroethylene material.
[0011] Further, in order to prevent the ceramic rolling head from being damaged, the adjusting clamp plate is made of elastic material, which is one of hard silicone and elastic plastic.
[0012] Further, in order to fit the ceramic rolling head, the inside of the adjusting clamp plate has a curvature.
[0013] Further, in order to accurately detect, the sensor is one of infrared sensor, optical sensor and distance sensor.
[0014] Further, in order to facilitate processing, the bottom end of the ceramic rolling head has a curvature.
[0015] Further, in order to improve the convenience of subsequent disassembly and maintenance work, the rolling die and the turntable are detachably connected, which is one of bolt fixing and buckle connection.
[0016] The beneficial effects of the utility model are: ceramic special-shaped product rolling die and rolling head positioning correction system are adopted, a correction frame is arranged outside each rolling die on the turntable, the correction frame is positioned and damped to the rolling die through the damping spring, and deformation detection is carried out on the ceramic rolling head, when the sensor detects that the ceramic rolling head is deformed to affect the product quality, a signal is generated to the equipment terminal, so that the staff can see in time, and then the sliding adjusting ring is moved to the small-amplitude deformation part of the ceramic rolling head, the driving screw is screwed into the internal thread transmission hole by using a tool, and the adjusting clamp plate connected with the driving screw rotates and acts on the deformation part to reset, so that the operation is simple. BRIEF DESCRIPTION OF DRAWINGS
[0017] Other features, objects and advantages of the utility model will become more apparent through reading the following detailed description of the non-limiting embodiments with reference to the accompanying drawings:
[0018] Figure 1 It is a cross-sectional structure schematic view of the utility model ceramic special-shaped product rolling die and rolling head positioning correction system;
[0019] Figure 2 It is a top view cross-sectional structure schematic view of the adjusting ring. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, purposes and effects achieved by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0021] Embodiment 1
[0022] Please refer to Figure 1 、 Figure 2 The utility model provides a kind of ceramic special-shaped product roll press mould and roll press head positioning correction system technical scheme: its structure includes carousel 1;
[0023] Driving machine head 2, interval is located in the carousel 1 directly above;
[0024] The carousel 1 top surface is equipped with annular array with several roll press moulds 11, the roll press mould 11 outside is equipped with corresponding correction frame 12, the roll press mould 11 top surface is equipped with ceramic positioning groove 13, the end surface of the roll press mould 11 towards correction frame 12 is equipped with positioning groove 14, buffering spring 15 is equipped between the positioning groove 14 and correction frame 12, the end surface of the correction frame 12 upper part towards driving machine head 2 is equipped with sensor 16;
[0025] The bottom surface of the driving machine head 2 is equipped with ceramic roll press head 21, the outer side of the top of the ceramic roll press head 21 is movably sleeved with adjusting ring 22;
[0026] The sensor 16 is used to detect the deformation degree of the ceramic roll press head 21.
[0027] In order to facilitate correction, the inner wall of the adjusting ring 22 is movably embedded with an adjusting clamp plate 221 on both sides, the inner side of the adjusting clamp plate 221 is in contact with the ceramic roll press head 21, the outer wall of the adjusting ring 22 is provided with an internal thread transmission hole 222 corresponding to the adjusting clamp plate 221, and a transmission screw 223 rotatably connected with the adjusting clamp plate 221 is rotated in the internal thread transmission hole 222.
[0028] In order to improve durability, the ceramic roll press head 21 is made of polytetrafluoroethylene material.
[0029] In order to prevent the ceramic roll press head 21 from being damaged, the adjusting clamp plate 221 is made of elastic material, and the elastic material is hard silicone.
[0030] In order to fit the ceramic roll press head 21, the inner side of the adjusting clamp plate 221 has a curvature.
[0031] In order to carry out accurate detection, the sensor 16 is one of infrared sensor, optical sensor and distance sensor.
[0032] In order to facilitate processing, the ceramic roll press head 21 has a curvature at the bottom end.
[0033] In order to improve the convenience of subsequent disassembly and maintenance work, the roll press mould 11 and the carousel 1 are detachably connected, and the detachable connection is one of bolt fixing and buckle connection.
[0034] The ceramic special-shaped product roll pressing die and roll pressing head positioning correction system is characterized by the following: a correction frame 12 is arranged outside each roll pressing die 11 on the turntable 1, the correction frame 12 is positioned and damped to the roll pressing die 11 through the damping spring 15, and the ceramic roll pressing head 21 is deformed and detected; when the sensor 16 detects that the ceramic roll pressing head 21 is deformed to affect the product quality, a signal is generated to the equipment terminal, so that the staff can see in time; the adjusting ring 22 is slid to the small deformation position of the ceramic roll pressing head 21, the transmission screw rod 223 is screwed into the internal thread transmission hole 222 by using a tool, the adjusting clamp plate 221 connected with the transmission screw rod 223 is used for extruding and resetting the deformed position during the screwing process, and the operation is simple.
[0035] Embodiment 2
[0036] Please refer to Figure 1 、 Figure 2 The ceramic special-shaped product roll pressing die and roll pressing head positioning correction system is characterized by the following: a correction frame 12 is arranged outside each roll pressing die 11 on the turntable 1, the correction frame 12 is positioned and damped to the roll pressing die 11 through the damping spring 15, and the ceramic roll pressing head 21 is deformed and detected; when the sensor 16 detects that the ceramic roll pressing head 21 is deformed to affect the product quality, a signal is generated to the equipment terminal, so that the staff can see in time; the adjusting ring 22 is slid to the small deformation position of the ceramic roll pressing head 21, the transmission screw rod 223 is screwed into the internal thread transmission hole 222 by using a tool, the adjusting clamp plate 221 connected with the transmission screw rod 223 is used for extruding and resetting the deformed position during the screwing process, and the operation is simple.
[0037] The drive machine head 2 is located above the turntable 1.
[0038] The turntable 1 is provided with a plurality of roll pressing dies 11 arranged in an annular array on the top surface, the roll pressing dies 11 are provided with corresponding correction frames 12 outside, the top surface of the roll pressing dies 11 is provided with ceramic positioning grooves 13, the end surface of the roll pressing dies 11 facing the correction frames 12 is provided with positioning grooves 14, the damping springs 15 are arranged between the positioning grooves 14 and the correction frames 12, and the end surface of the upper part of the correction frame 12 facing the drive machine head 2 is provided with a sensor 16.
[0039] The bottom surface of the drive machine head 2 is provided with a ceramic roll pressing head 21, and the adjusting ring 22 is movably sleeved on the top outer side of the ceramic roll pressing head 21.
[0040] The sensor 16 is used for detecting the deformation degree of the ceramic roll pressing head 21.
[0041] In order to facilitate correction, the adjusting clamp plates 221 are movably embedded on the inner walls of the adjusting ring 22 on both sides, the inner side of the adjusting clamp plate 221 is in contact with the ceramic roll pressing head 21, the outer wall of the adjusting ring 22 is provided with an internal thread transmission hole 222 corresponding to the adjusting clamp plate 221, and the transmission screw rod 223 connected with the adjusting clamp plate 221 is screwed into the internal thread transmission hole 222.
[0042] In order to improve the durability, the ceramic roll pressing head 21 is made of polytetrafluoroethylene material.
[0043] In order to prevent the ceramic roll pressing head 21 from being damaged, the adjusting clamp plate 221 is made of elastic material, and the elastic material is elastic plastic.
[0044] In order to fit the ceramic rolling head 21, the inside of the adjusting clamp plate 221 has an arc.
[0045] In order to accurately detect, the sensor 16 is one of infrared sensor, optical sensor, distance sensor.
[0046] In order to facilitate processing, the bottom end of the ceramic rolling head 21 has an arc.
[0047] In order to improve the convenience of subsequent disassembly and maintenance work, the rolling die 11 and the turntable 1 are connected in a detachable manner, and the detachable connection is one of bolt fixing and buckle connection.
[0048] The ceramic special-shaped product rolling die and rolling head positioning correction system is used, the correction frame 12 is arranged outside each rolling die 11 on the turntable 1, the correction frame 12 is positioned and damped to the rolling die 11 through the damping spring 15, and the deformation of the ceramic rolling head 21 is detected, when the sensor 16 detects that the ceramic rolling head 21 is deformed to affect the product quality, a signal is generated to the equipment terminal, so that the worker can see in time, and then the sliding adjusting ring 22 is moved to the small deformation part of the ceramic rolling head 21, and the tool is used to rotate the transmission screw rod 223 into the internal thread transmission hole 222, in the rotating process, the adjusting clamp plate 221 connected with the transmission screw rod 223 acts on the deformation part to perform extrusion reset, and the operation is simple.
[0049] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above, for those skilled in the art, obviously, the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0050] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A positioning and correction system for a rolling die and rolling head for irregularly shaped ceramic products, characterized in that: Its structure includes a turntable (1); The drive head (2) is positioned directly above the turntable (1); The top surface of the turntable (1) is provided with a ring array of several rolling dies (11). The outer side of the rolling die (11) is provided with a corresponding correction frame (12). The top surface of the rolling die (11) is provided with a ceramic positioning groove (13). The end face of the rolling die (11) facing the correction frame (12) is provided with a positioning groove (14). A damping spring (15) is provided between the positioning groove (14) and the correction frame (12). A sensor (16) is provided on the upper end face of the correction frame (12) facing the drive head (2). The bottom surface of the drive head (2) is provided with a ceramic rolling head (21), and an adjusting ring (22) is movably sleeved on the outer side of the top of the ceramic rolling head (21). The sensor (16) is used to detect the deformation of the ceramic rolling head (21).
2. The positioning and correction system for a ceramic irregular-shaped product rolling die and rolling head according to claim 1, characterized in that: An adjusting clamp (221) is movably embedded on both sides of the inner wall of the adjusting ring (22). The inner side of the adjusting clamp (221) is in contact with the ceramic rolling head (21). The outer wall of the adjusting ring (22) is provided with an internal thread transmission hole (222) corresponding to the adjusting clamp (221). A transmission screw (223) that is rotatably connected to the adjusting clamp (221) is screwed inside the internal thread transmission hole (222).
3. The positioning and correction system for a ceramic irregular-shaped product rolling die and rolling head according to claim 2, characterized in that: The ceramic rolling head (21) is made of polytetrafluoroethylene.
4. The positioning and correction system for a ceramic irregular-shaped product rolling die and rolling head according to claim 2, characterized in that: The adjusting clamp (221) is made of an elastic material.
5. The positioning and correction system for a ceramic irregular-shaped product rolling die and rolling head according to claim 2, characterized in that: The inner side of the adjusting clamp (221) is curved.
6. The positioning and correction system for a ceramic irregular-shaped product rolling die and rolling head according to claim 4, characterized in that: The elastic material is either hard silicone or elastic plastic.
7. The positioning and correction system for a ceramic irregular-shaped product rolling die and rolling head according to claim 1, characterized in that: The sensor (16) is one of an infrared sensor, an optical sensor, or a distance sensor.
8. The positioning and correction system for a ceramic irregular-shaped product rolling die and rolling head according to claim 1, characterized in that: The bottom end of the ceramic rolling head (21) is curved.
9. The positioning and correction system for a ceramic irregular-shaped product rolling die and rolling head according to claim 1, characterized in that: The rolling die (11) and the turntable (1) are detachably connected.
10. The positioning and correction system for a ceramic irregular-shaped product rolling die and rolling head according to claim 9, characterized in that: The detachable connection is specifically one of bolt fixing or snap-fit connection.