Stirring equipment for preparing solid-waste-based high-performance non-autoclaved PHC pipe pile cement

By designing a bottom material retrieval mechanism for the mixing equipment, the problem of material layering and deposition in the preparation of high-performance, autoclaved aerated concrete (PHC) pipe pile cement based on solid waste was solved, achieving uniform mixing of materials and improving the preparation quality.

CN223558717UActive Publication Date: 2025-11-18JIDONGHAITIAN CEMENT WENXI CO LTD
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Patent Information

Application Number
CN202422855295.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-11-18
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

In the preparation process of solid waste-based high-performance autoclaved aerated concrete (PHC) pipe pile cement, materials with different densities are prone to stratification and deposition, resulting in uneven mixing and affecting the preparation quality.

Method used

A mixing device was designed, comprising a mixing tank, a mixing shaft, a mixing blade structure, a bottom material retrieval mechanism, and a lifting drive mechanism. The bottom material retrieval mechanism retrieves the bottom material to the upper layer for mixing, ensuring uniform mixing.

Benefits of technology

This effectively avoids material separation, ensures the preparation quality of solid waste-based high-performance autoclaved aerated concrete (PAC) pipe pile cement, and improves the mixing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses stirring equipment for preparing solid-waste-based high-performance non-autoclaved PHC (prestressed high-strength concrete) pipe pile cement, and relates to the technical field of building materials. Comprising a stirring tank used for loading and stirring solid-waste-based high-performance non-autoclaved PHC pipe pile cement; the stirring shaft is arranged on the stirring tank along the vertical axis of the stirring tank, and the lower end of the stirring shaft extends out of the bottom of the stirring tank; the stirring blade structure is arranged at the lower end part of the stirring shaft and is used for stirring the solid waste-based high-performance non-autoclaved PHC pipe pile cement loaded in the stirring tank; the sinking material fishing mechanism is arranged on the stirring shaft and does lifting motion along the stirring shaft, and sinking materials are brought to the upper layer position in the lifting process of the sinking material fishing mechanism; and the lifting driving mechanism is arranged at the top of the stirring tank and is used for driving the sinking material fishing mechanism to do lifting movement.
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Description

TECHNICAL FIELD

[0001] The utility model relates to building material technical field especially relates to the mixing equipment of solid waste base high performance exempt from steaming and pressing PHC pipe pile cement preparation. BACKGROUND

[0002] At present, most of the PHC pipe piles in the production process of the product maintenance are all adopted high temperature and high pressure maintenance conditions, not only the production process is complicated, the processing time is long, and the production cost is relatively high. Solid waste base high performance exempt from steaming and pressing cement is used for PHC pipe pile production, can reach the purpose of simplifying production process, reducing production cost, realizing cost reduction and benefit increase and carbon emission reduction. At the same time, effectively utilize solid waste in the cement production process, also can reduce the environmental hazards of solid waste. Through the mineralizer composition of diversified utilization solid waste (magnesium slag, steel slag, slag etc.), can effectively improve the calcining quality of clinker, meet the requirements of exempt from steaming and pressing PHC pipe pile cement characteristics, solve the complex production process and high production cost of the present pipe pile, improve the quality of PHC pipe pile product and reduce the production cost, more conducive to the development of company cement market, form a new profit growth point.

[0003] And in the production of solid waste base high performance exempt from steaming and pressing PHC pipe pile cement process, solid waste (magnesium slag, steel slag, slag etc.) material type is more, need to carry out mixing and stirring, but in the present conventional continuous stirring, the density of different materials is different, some materials with relatively large density are easy to sink in the bottom of the stirring equipment in the stirring process, lead to the solid waste material cannot be mixed uniformly, affect the preparation quality of solid waste base high performance exempt from steaming and pressing PHC pipe pile cement.

[0004] Therefore, based on the above technical problems, the skilled in the art need to develop solid waste base high performance exempt from steaming and pressing PHC pipe pile cement preparation mixing equipment. UTILITY MODEL CONTENT

[0005] The utility model discloses a solid waste base high performance exempt from steaming and pressing PHC pipe pile cement preparation mixing equipment.

[0006] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] The utility model discloses a solid waste base high performance exempt from steaming and pressing PHC pipe pile cement preparation mixing equipment, including:

[0008] The stirring tank is used to load solid waste base high performance exempt from steaming and pressing PHC pipe pile cement and stir;

[0009] The stirring shaft is arranged on the stirring tank along the vertical axis of the stirring tank, and the lower end of the stirring shaft extends from the bottom of the stirring tank.

[0010] The stirring blade structure is arranged at the lower end of the stirring shaft to stir the solid waste-based high-performance autoclaved PHC pile cement loaded in the stirring tank.

[0011] The bottom material sinking fishing mechanism is arranged on the stirring shaft and moves up and down along the stirring shaft, and the material sinking to the bottom is brought to the upper layer position during the up-and-down movement of the bottom material sinking fishing mechanism.

[0012] The lifting driving mechanism is arranged at the top of the stirring tank to drive the bottom material sinking fishing mechanism to move up and down.

[0013] Further, the stirring tank is a round bottom structure.

[0014] Further, the bottom is provided with a motor, and the motor drives the stirring shaft to rotate.

[0015] Further, the stirring blade structure includes a U-shaped stirring rod, the bottom of the U-shaped stirring rod is an arc-shaped structure matched with the round bottom of the stirring tank, the two sides are vertical rod-shaped structures vertically extending from the ends of the arc-shaped structure, and the center position of the arc-shaped structure of the U-shaped stirring rod is connected with the bottom of the stirring shaft to rotate with the stirring shaft.

[0016] Further, the side of the vertical rod-shaped structure position of the U-shaped stirring rod facing the center position of the stirring tank and the inner side of the arc-shaped structure position are both connected with multiple supporting rods.

[0017] Further, the vertical rod-shaped structures on both sides of the U-shaped stirring rod are located on both sides of the bottom material sinking fishing mechanism.

[0018] Further, the bottom material sinking fishing mechanism includes a sleeve, which is sleeved on the stirring shaft and slides axially along the stirring shaft, multiple fishing plates are arranged on the outer side surface of the sleeve, the multiple fishing plates are uniformly distributed circumferentially on the sleeve, one end of the fishing plate connected with the sleeve extends upward at an inclined angle, and a leakage hole is formed in the end position of the fishing plate close to the sleeve.

[0019] Further, the cross section of the fishing plate is V-shaped.

[0020] Further, the lifting driving mechanism includes guide rods, the guide rods are connected in a vertical state at the top of the sleeve, the guide rods are symmetrically arranged in two groups on both sides of the top of the sleeve, guide holes are formed in the top surface of the stirring tank to make the upper ends of the guide rods protrude out, the number of the guide holes is two groups and is arranged one-to-one corresponding between the two groups of guide rods, the guide rods slide in the guide holes, and a top plate is connected between the two groups of guide rods and located at the top position outside the stirring tank.

[0021] The vertical stand is arranged on the outer top surface of the stirring tank, and the telescopic air cylinder is arranged on the vertical stand, and the telescopic end of the telescopic air cylinder is connected with the top plate.

[0022] Further, the upper and lower ends of the stirring shaft are rotatably connected between the stirring tank through bearings.

[0023] In the above technical solution, the stirring equipment for preparing solid waste-based high-performance autoclave-free PHC pipe pile cement has the following beneficial effects:

[0024] During the stirring process of the preparation materials of the solid waste-based high-performance autoclave-free PHC pipe pile cement, the solid waste materials at the bottom of the stirring equipment are continuously fished to the upper position for stirring through the continuous operation of the bottom material fishing mechanism, so that the phenomenon of uneven stirring caused by the stratification of different materials due to different densities is avoided, and the preparation quality of the solid waste-based high-performance autoclave-free PHC pipe pile cement is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0026] Figure 1 The structural diagram of the stirring equipment for preparing solid waste-based high-performance autoclave-free PHC pipe pile cement provided by the embodiments of the present application is shown in the figure.

[0027] Figure 2 The front view of the stirring equipment for preparing solid waste-based high-performance autoclave-free PHC pipe pile cement provided by the embodiments of the present application is shown in the figure.

[0028] Figure 3 The plan view of the fishing plate of the stirring equipment for preparing solid waste-based high-performance autoclave-free PHC pipe pile cement provided by the embodiments of the present application is shown in the figure.

[0029] Figure 4 The sectional view of the fishing plate of the stirring equipment for preparing solid waste-based high-performance autoclave-free PHC pipe pile cement provided by the embodiments of the present application is shown in the figure.

[0030] Explanation of reference signs:

[0031] 1, stirring tank; 2, stirring shaft; 3, motor; 4, U-shaped stirring rod; 5, support rod; 6, sleeve; 7, fishing plate; 8, leakage port; 9, guide rod; 10, guide hole; 11, top plate; 12, vertical stand; 13, telescopic air cylinder. DETAILED DESCRIPTION

[0032] In order for those skilled in the art to better understand the technical scheme of the utility model, the utility model will be further described in detail below with reference to the drawings.

[0033] Please refer to Figures 1-4 , the mixing equipment for preparing solid waste-based high-performance autoclave-free PHC pipe pile cement, comprising:

[0034] The mixing tank 1 is used to load and mix the solid waste-based high-performance autoclave-free PHC pipe pile cement, and the mixing tank 1 is filled through the top filling port position, and the top can be cleaned by disassembly;

[0035] The stirring shaft 2 is arranged on the mixing tank 1 along the vertical axis of the mixing tank 1, and the lower end of the stirring shaft 2 extends from the bottom of the mixing tank 1;

[0036] The stirring blade structure is arranged at the lower end of the stirring shaft 2 to stir the solid waste-based high-performance autoclave-free PHC pipe pile cement loaded in the mixing tank 1, so that the solid waste-based high-performance autoclave-free PHC pipe pile cement is mixed, and the stirring blade structure rotates with the stirring shaft 2 to realize stirring;

[0037] The bottom material fishing mechanism is arranged on the stirring shaft 2 and moves up and down along the stirring shaft 2, and the bottom material is brought to the upper layer position during the lifting of the bottom material fishing mechanism; and

[0038] The lifting driving mechanism is arranged at the top of the mixing tank 1 to drive the bottom material fishing mechanism to move up and down.

[0039] Specifically, under the driving of the lifting driving mechanism, the bottom material fishing mechanism moves up and down, when the bottom material fishing mechanism descends to the bottom of the mixing tank 1, the material, especially the bottom material, is poured into the bottom material fishing mechanism, and then the bottom material fishing mechanism is lifted, and the lifting process moves the bottom material to the upper layer, thereby promoting the mixing effect of the material for preparing solid waste-based high-performance autoclave-free PHC pipe pile cement. When the bottom material fishing mechanism moves downward again, the above operation is repeated to bring the bottom material to the upper layer for mixing.

[0040] Further, the mixing tank 1 is a round bottom structure, so that the stirring blade structure can better stir the bottom material.

[0041] Further, the motor 3 is arranged at the bottom, and the motor 3 drives the stirring shaft 2 to rotate, wherein the electrical connection and use control of the electrical elements involved in the device are well known to those skilled in the art, and will not be described here.

[0042] Further, the stirring blade structure comprises a U-shaped stirring rod 4, the bottom of the U-shaped stirring rod 4 is an arc-shaped structure matched with the circular bottom of the stirring tank 1 with a round bottom structure, the two sides are vertical rod-shaped structures vertically extending from the two ends of the arc-shaped structure, the center position of the arc-shaped structure of the U-shaped stirring rod 4 is connected with the bottom of the stirring shaft 2 to rotate with the stirring shaft 2. The U-shaped stirring rod 4 corresponding to the bottom of the arc-shaped structure can be closer to the solid waste-based high-performance autoclaved PHC pile cement material on the circular bottom of the stirring tank 1 to stir, thereby improving the stirring effect. Similarly, the U-shaped stirring rod 4 of the vertical rod-shaped structure on the two sides is close to the side wall of the stirring tank 1 for stirring, while avoiding the bottom material fetching mechanism.

[0043] Further, the vertical rod-shaped structure position of the U-shaped stirring rod 4 is connected with multiple supporting rods 5 on the side facing the center position of the stirring tank 1 and the inner side of the arc-shaped structure position. The supporting rods 5 extend to the center position of the stirring tank 1 to increase the stirring effect.

[0044] Further, the vertical rod-shaped structure on the two sides of the U-shaped stirring rod 4 is located on the two sides of the bottom material fetching mechanism to avoid the bottom material fetching mechanism.

[0045] Further, the bottom material fetching mechanism comprises a sleeve 6 sleeved on the stirring shaft 2 and sliding along the axial direction of the stirring shaft 2, multiple fetching plates 7 are arranged on the outer surface of the sleeve 6 and uniformly distributed in the circumferential direction, so that a sufficient amount of deposited material can be fetched each time the sleeve 6 is lowered. One end of the fetching plate 7 is connected to the sleeve 6 and extends upward at an inclined angle, and a leakage hole 8 is formed in the end portion of the fetching plate 7 close to the sleeve 6. During the upward movement of the fetching plate 7, the bottom material on the fetching plate 7 can slide downward along the inclined fetching plate 7, and the material continuously leaks out of the leakage hole 8 during the sliding of the fetching plate 7, thereby achieving a better dispersion effect and the same effect as stirring. The lifting movement of the fetching plate 7 also stirs the material in the middle part of the stirring tank 1, which cooperates with the stirring blade structure to achieve a better stirring effect.

[0046] Further, the cross section of the fetching plate 7 is V-shaped to better hold the deposited material and bring it upward.

[0047] Further, the lifting driving mechanism comprises a guide rod 9 connected to the top of the sleeve 6 in a vertical state, the guide rod 9 is symmetrically arranged in two groups on the two sides of the top of the sleeve 6, a guide hole 10 is formed in the top surface of the stirring tank 1 to allow the upper end of the guide rod 9 to extend out, the number of guide holes 10 is two groups and corresponds to the two groups of guide rods 9, the guide rod 9 slides in the guide hole 10, and the top position between the two groups of guide rods 9 and outside the stirring tank 1 is connected with a top plate 11.

[0048] A stand 12 is arranged on the top surface of the stirring tank 1, and a telescopic cylinder 13 is arranged on the stand 12, and the telescopic end of the telescopic cylinder 13 is connected with the top plate 11.

[0049] Specifically, the telescopic cylinder 13 supported by the stand 12 drives the top plate 11 to move up and down through the telescopic end, and then drives the guide rod 9 to move up and down, and in this process, the guide rod 9 slides in the guide hole 10 to drive the sleeve 6 to slide axially along the stirring shaft 2 to drive the bailing plate 7 to move up and down. In this process, the sleeve 6 cannot rotate under the support of the guide rod 9, but can slide axially along the stirring shaft 2, so the rotation of the stirring shaft 2 does not affect the up-down movement of the sleeve 6.

[0050] Further, the upper and lower ends of the stirring shaft 2 are rotatably connected with the stirring tank 1 through bearings, specifically, the lower end of the stirring shaft 2 can be rotatably connected with the stirring tank 1 through a rotary sealing ring to realize sealing and rotation at the same time, but in order to strengthen the support stability of the lower end of the stirring shaft 2, a bearing seat and a bearing can also be arranged at the bottom of the stirring tank 1 to support the lower end of the stirring shaft 2. In addition, the upper end of the stirring shaft 2 can be connected with the top of the stirring tank 1 through a bearing that can be disassembled at any time, or can be supported through the same bearing structure as the bottom of the stirring tank 1.

[0051] In summary, in the process of stirring the preparation materials of the solid waste-based high-performance autoclave-free PHC pipe pile cement, the solid waste materials at the bottom of the stirring device are bailed to the upper position for stirring through the continuous work of the bottom material bailing mechanism, so that the phenomenon of uneven stirring caused by the stratification of different materials due to different densities is avoided, and the preparation quality of the solid waste-based high-performance autoclave-free PHC pipe pile cement is ensured.

[0052] The above only describes some exemplary embodiments of the present application by way of illustration, without doubt, for ordinary skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection claimed by the present application.

Claims

1. A mixing apparatus for preparing a cement for solid waste-based high-performance autoclave-free PHC pipe piles, characterized by, Comprising: a stirring tank (1) for loading and stirring solid waste-based high-performance autoclaved PHC pile cement; a stirring shaft (2) arranged on the stirring tank (1) along the vertical axis of the stirring tank (1), with the lower end of the stirring shaft (2) extending from the bottom of the stirring tank (1); a stirring blade structure arranged at the lower end of the stirring shaft (2) for stirring the solid waste-based high-performance autoclaved PHC pile cement loaded in the stirring tank (1); a bottom material fishing mechanism arranged on the stirring shaft (2) and moving up and down along the stirring shaft (2), which brings the settled material to the upper layer position during the up and down movement of the bottom material fishing mechanism; and a lifting driving mechanism arranged at the top of the stirring tank (1) for driving the bottom material fishing mechanism to move up and down. The stirring tank (1) is of a round bottom structure.

2. The mixing apparatus for the preparation of solid waste based high performance autoclaved PHC pipe pile cement as claimed in claim 1 wherein, The bottom is provided with a motor (3) for driving the stirring shaft (2) to rotate.

3. The mixing apparatus for the preparation of solid waste based high performance autoclaved PHC pipe pile cement as claimed in claim 1 wherein, The stirring blade structure includes a U-shaped stirring rod (4), the bottom of which is an arc-shaped structure matching the circular bottom of the stirring tank (1), and the two sides are vertical rod-shaped structures extending vertically upward from the ends of the arc-shaped structure, the center of the arc-shaped structure of the U-shaped stirring rod (4) is connected with the bottom of the stirring shaft (2) to rotate with the stirring shaft (2).

4. The mixing apparatus for the preparation of solid waste based high performance autoclaved PHC pipe pile cement as claimed in claim 2 wherein, The side of the vertical rod-shaped structure of the U-shaped stirring rod (4) facing the center of the stirring tank (1) and the inner side of the arc-shaped structure are connected with multiple support rods (5).

5. The mixing apparatus for the preparation of solid waste based high performance autoclaved PHC pipe pile cement as claimed in claim 4 wherein, The vertical rod-shaped structures on both sides of the U-shaped stirring rod (4) are located on both sides of the bottom material fishing mechanism.

6. The mixing apparatus for the preparation of solid waste based high performance autoclaved PHC pipe pile cement as claimed in claim 4 wherein, The bottom material fishing mechanism includes a sleeve (6) sleeved on the stirring shaft (2) and sliding along the axis of the stirring shaft (2), multiple fishing plates (7) are arranged on the outer surface of the sleeve (6) in a circumferential uniform distribution, one end of the fishing plate (7) is connected to the sleeve (6) and extends upward at an inclined angle, and a leakage opening (8) is formed in the end of the fishing plate (7) close to the sleeve (6).

7. The mixing apparatus for the preparation of solid waste based high performance autoclaved PHC pipe pile cement as claimed in claim 1 wherein, The cross section of the fishing plate (7) is V-shaped.

8. The mixing apparatus for the preparation of solid waste based high performance autoclaved PHC pipe pile cement as claimed in claim 7 wherein, The lifting driving mechanism includes guide rods (9) connected to the top of the sleeve (6) in a vertical state, the guide rods (9) are symmetrically arranged in two groups on both sides of the top of the sleeve (6), guide holes (10) are formed in the top surface of the stirring tank (1) for the upper ends of the guide rods (9) to extend out, the number of the guide holes (10) is two groups and corresponds to the two groups of guide rods (9), the guide rods (9) slide in the guide holes (10), and a top plate (11) is connected between the two groups of guide rods (9) and located at the top position outside the stirring tank (1).

9. The mixing apparatus for the preparation of solid waste based high performance autoclaved PHC pipe pile cement as claimed in claim 7 wherein, ​ The stirring tank (1) is provided with a stand (12) on the top surface of the outer side, the stand (12) is provided with a telescopic air cylinder (13), and the telescopic end of the telescopic air cylinder (13) is connected with the top plate (11).

10. The mixing apparatus for the preparation of solid waste based high performance autoclaved PHC pipe pile cement as claimed in claim 1 wherein, The upper and lower ends of the stirring shaft (2) are rotatably connected between the stirring tank (1) through bearings.