Vulcanizing machine for motorcycle tire production
By combining the drive mechanism and the exhaust mechanism, the problems of unstable fixation and untimely hot gas discharge in tire vulcanizing machines at high temperatures are solved, achieving stable fixation and rapid cooling in the tire vulcanizing process, improving work efficiency and reducing environmental pollution.
Patent Information
- Application Number
- CN202422716668.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing tire vulcanizing machines lack effective fixing devices at high temperatures, leading to deformation problems. Furthermore, the hot gas is not discharged in a timely manner after vulcanization, affecting work efficiency and causing environmental pollution.
The system uses a drive mechanism to fix the tire with a threaded rod, and a ventilation mechanism to remove the high-temperature sulfur gas, ensuring tire fixation and rapid cooling, thus reducing environmental pollution.
It achieves stable fixation and rapid cooling during the tire vulcanization process, improving work efficiency and reducing environmental pollution.
Smart Images

Figure CN223558848U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to tire vulcanization equipment technical field, especially relates to a vulcanizing machine for motorcycle tire production. BACKGROUND
[0002] Vulcanization reaction refers to connecting one or more sulfur atoms to the polymer chain to form a bridge structure, and the result of vulcanization reaction is to generate elastomers that change performance in many aspects; The meaning of "vulcanization" not only includes the process of actual crosslinking, but also includes the method of producing crosslinking. In the production process of tires, the tire blank needs to be placed in the mold for vulcanization forming, and with the continuous development of tire industry, tire vulcanization machine technology is also continuously improving. According to the Chinese patent document with the announcement number CN221540726U, a tire vulcanization device is disclosed, the upper end face of the workbench is rotatably connected with a fixed column, the outer wall of the fixed column is fixedly connected with a support rod, the lower end face of the support rod is slidably connected with a first air cylinder, the end of the first air cylinder away from the support rod is fixedly connected with a fixed block, the fixed block is fixedly connected with a first reversible motor, the output end of the first reversible motor is connected with a rotating shaft, the outer wall of the rotating shaft is fixedly connected with a rotating disc, a plurality of arc-shaped limiting grooves are formed in the rotating disc, the arc-shaped limiting grooves are evenly distributed around the axis of the rotating disc, a fixed disc is hingedly connected to the upper end face of the rotating disc, a plurality of slide rods and arc-shaped blocks can move towards the outer diameter direction of the fixed disc, which can well take out different sizes of tires, improve the flexibility of the tire vulcanization device, realize fast material taking and discharging, reduce the labor intensity of workers, and improve the working efficiency of the tire vulcanization device. However, the technology still has the following disadvantages: 1. The tire is not fixed during vulcanization, and the tire is prone to deformation under high temperature; 2. Because vulcanization needs to be carried out under high temperature, a large amount of hot gas is generated after vulcanization, and the hot gas may contain vulcanizing agent. Without a cooling mechanism and an air extraction mechanism, it takes a long time to cool down, prolongs the taking and placing time, and reduces the working efficiency. UTILIZABLE INVENTION
[0003] Based on the above background, the purpose of the utility model is to provide a vulcanizing machine for motorcycle tire production.
[0004] To achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A vulcanizing machine for motorcycle tire production, comprising a bottom plate, the bottom plate is symmetrically provided with a support on both sides, two supports are fixedly connected with an installation plate at the top,
[0006] A cylinder is arranged on the installation plate, and the output end of the cylinder is connected with an upper module;
[0007] The bottom plate is fixed with a lower module; the lower module is provided with a protective shell, and the protective shell is provided with a driving mechanism; the lower module is provided with a plurality of first threaded rods, one end of the first threaded rod extends into the protective shell and is connected with the driving mechanism, and moves along the radial direction of the lower module under the driving of the driving mechanism, the other end of the first threaded rod is connected with a fixed plate, and the fixed plate is arc-shaped;
[0008] The upper module is provided with an air extraction mechanism, the air extraction mechanism comprises an air extraction cover, the air extraction cover surrounds the outer side of the upper module, the inner wall of the air extraction cover is provided with a through hole, and the mounting plate is provided with an air extractor, and the air extractor is fixedly connected with the air extraction cover through a ventilation pipe.
[0009] Preferably, the driving mechanism comprises a first motor, the first motor is fixedly arranged at the bottom of the bottom plate, a driving gear is rotatably arranged in the protective shell, the output end of the first motor extends into the lower module and is fixedly connected with the driving gear, a plurality of gears are arranged in the protective shell, the gears correspond to the first threaded rods one by one, the gears are meshingly connected with the driving gear, and the gears are rotatably connected with the inner wall of the protective shell through rotating shafts; the gears are threadedly connected with the corresponding first threaded rods;
[0010] The lower module is provided with a guide groove at the bottom, and a guide block is slidably arranged in the guide groove, and the other end of the guide block is fixedly connected with the side surface of the first threaded rod.
[0011] Preferably, an auxiliary gear is rotatably arranged at the top of the protective shell, the auxiliary gear is meshingly connected with the gear, and the stability of the rotation of the gear is improved through the auxiliary gear.
[0012] Preferably, the upper module is provided with a sealing sleeve at the bottom, and the sealing sleeve is arranged at the closed part of the lower module and the upper module when the upper module and the lower module are closed, so that the sealing property during vulcanization is improved.
[0013] Preferably, a second motor is arranged on the mounting plate, the output end of the second motor is connected with a second threaded rod, the second threaded rod is rotatably connected with the bottom plate, a first connecting block is fixedly arranged on the air extraction cover, and the first connecting block is threadedly connected with the second threaded block.
[0014] Preferably, a first sliding rod is fixed between the mounting plate and the bottom plate, the air extraction cover is slidably connected with the first sliding rod through a second connecting block, and the first connecting block and the second connecting block are symmetrically arranged on both sides of the air extraction cover, so as to provide support for the up-down movement of the air extraction cover.
[0015] Preferably, the upper end of the air extraction cover is in the shape of a circular truncated cone, and the lower end is in the shape of a circular cylinder, the top of the circular truncated cone is sleeved on the circumference of the upper module, so that hot gas cannot flow out from the gap between the upper module and the air extraction cover after the upper module and the lower module are separated, and the air extractor can better absorb the hot gas.
[0016] Preferably, the top of the upper module is symmetrically provided with a second sliding rod, and the second sliding rod is in sliding connection with the mounting plate.
[0017] The utility model has the following beneficial effects:
[0018] 1. The utility model discloses a driving mechanism drives the first threaded rod to move along the radial direction of the lower module, and the fixed plate at one end of the first threaded rod abuts against the inner wall of the tire body, and the arc design can make the fixed plate more closely fixed to the tire body, ensuring that the tire does not move during the vulcanization process.
[0019] 2. The utility model discloses a suction hood is arranged, and the gas generated during high-temperature vulcanization is sucked and discharged, so that the cooling of the tire is accelerated, environmental pollution caused by the gas generated during vulcanization is avoided, and the health of the operator is affected. DRAWINGS
[0020] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to the structure shown in the drawings without creative labor.
[0021] Figure 1 It is a front structure schematic view of the utility model;
[0022] Figure 2 It is a three-dimensional structure schematic view of the utility model;
[0023] Figure 3 It is a three-dimensional structure schematic view of the lower module of the utility model;
[0024] Figure 4 It is a sectional structure schematic view of the upper module of the utility model;
[0025] Figure 5 It is a three-dimensional structure schematic view of the driving mechanism of the utility model.
[0026] Wherein: 1. bottom plate;11. support;12. mounting plate;13. air cylinder;14. second sliding rod;
[0027] 2. lower module;21. protective shell;22. guide groove;23. guide block;
[0028] 3. upper module;31. sealing sleeve;
[0029] 4. driving mechanism;41. first motor;42. driving gear;43. gear;44. auxiliary gear;
[0030] 5. First threaded rod; 51. Fixing plate;
[0031] 6. Exhaust mechanism; 61. Exhaust hood; 62. Exhaust fan; 63. Through hole;
[0032] 7. Second motor; 71. First connecting block; 72. Second threaded rod; 73. First sliding rod; 74. Second connecting block. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0035] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0036] like Figures 1-5 As shown, a vulcanizing machine for motorcycle tire production includes a base plate 1, with symmetrical supports 11 on both sides of the base plate 1, and mounting plates 12 fixedly connected to the top of the two supports 11.
[0037] The mounting plate 12 is equipped with a cylinder 13, and the output end of the cylinder 13 is connected to the upper module 3.
[0038] A lower module 2 is fixed on the base plate 1; a protective shell 21 is provided inside the lower module 2, and a driving mechanism 4 is provided inside the protective shell 21; a plurality of first threaded rods 5 are provided inside the lower module 2, one end of the first threaded rod 5 extends into the protective shell 21 and is connected to the driving mechanism 4, and moves radially along the lower module 2 under the drive of the driving mechanism 4; the other end of the first threaded rod 5 is connected to a fixing plate 51, and the fixing plate 51 is arc-shaped.
[0039] The upper module 3 is provided with an air extraction mechanism 6, the air extraction mechanism 6 comprises an air extraction cover 61, the air extraction cover 61 is arranged on the outer side of the upper module 3, a plurality of through holes 63 are arranged on the inner wall of the air extraction cover 61, and an air extractor 62 is arranged on the mounting plate 12 and fixedly connected with the air extraction cover 61 through a ventilation pipe.
[0040] In use, the tire body is placed in the lower module 2, the first threaded rod 5 is driven to move along the radial direction of the lower module 2 through the driving mechanism 4, the fixed plate 51 at one end of the first threaded rod 5 abuts against the inner wall of the tire body, and the arc-shaped design can make the fixed plate 51 more closely fixed to the tire body, the upper module 3 is driven downward by the air cylinder 13 to close the lower module 2, and the tire is vulcanized, after vulcanization, the upper module 3 is driven upward by the air cylinder 13, the air extractor 62 is started, the high-temperature vulcanization gas is sucked and discharged through the negative pressure effect of the air extraction cover 61, the cooling of the tire is accelerated, the tire is taken out from the lower module 2 after cooling, and the gas generated after vulcanization has an odor, the air extraction mechanism 6 can be externally connected with a filtering mechanism, so that the gas is filtered while being cooled, and environmental pollution is avoided.
[0041] Preferably, the driving mechanism 4 comprises a first motor 41, the first motor 41 is fixedly arranged at the bottom of the bottom plate 1, a driving gear plate 42 is rotatably arranged in the protective shell 21, the output end of the first motor 41 extends into the lower module 2 and is fixedly connected with the driving gear plate 42, a plurality of gear wheels 43 are arranged in the protective shell 21, the gear wheels 43 correspond to the first threaded rods 5 one by one, the gear wheels 43 are in meshing connection with the driving gear plate 42, and the gear wheels 43 are rotatably connected with the inner wall of the protective shell 21 through rotating shafts; the gear wheels 43 are in threaded connection with the corresponding first threaded rods 5.
[0042] The bottom of the lower module 2 is provided with a guide groove 22, and a guide block 23 is slidably arranged in the guide groove 22, and the other end of the guide block 23 is fixedly connected with the side surface of the first threaded rod 5.
[0043] The first motor 41 drives the driving gear plate 42 to rotate, under the limiting effect of the rotating shaft, drives the gear wheels 43 to rotate, and under the guiding effect of the guide block 23, the first threaded rod 5 moves along the axial direction thereof until the fixed plate 51 abuts against the inner wall of the tire body.
[0044] Preferably, an auxiliary gear plate 44 is rotatably arranged at the top of the protective shell 21, the auxiliary gear plate 44 is in meshing connection with the gear wheels 43, and the stability of rotation of the gear wheels 43 is improved through the auxiliary gear plate 44.
[0045] Preferably, the bottom of the upper module 3 is provided with a sealing sleeve 31, and when the upper module 3 is closed with the lower module 2, the sealing sleeve 31 seals the closed part of the lower module 2 and the upper module 3, so that the sealing performance during vulcanization is improved.
[0046] Preferably, the mounting plate 12 is provided with a second motor 7, the output end of the second motor 7 is connected with a second threaded rod 72, the second threaded rod 72 is rotationally connected with the bottom plate 1, the exhaust hood 61 is fixedly provided with a first connecting block 71, and the first connecting block 71 is threadedly connected with the second threaded rod 72. The second motor 7 drives the second threaded rod 72 to rotate, thereby driving the first connecting block 71 to move up and down along the axial direction of the second threaded rod 72, thereby driving the exhaust hood 61 to move, when the upper module 3 moves upwards, the exhaust hood 61 is moved downwards to above the lower module 2, and hot air can be better extracted.
[0047] Preferably, the mounting plate 12 is provided with a second motor 7, the output end of the second motor 7 is connected with a second threaded rod 72, the second threaded rod 72 is rotationally connected with the bottom plate 1, the exhaust hood 61 is fixedly provided with a first connecting block 71, and the first connecting block 71 is threadedly connected with the second threaded rod 72. The second motor 7 drives the second threaded rod 72 to rotate, thereby driving the first connecting block 71 to move up and down along the axial direction of the second threaded rod 72, thereby driving the exhaust hood 61 to move, when the upper module 3 moves upwards, the exhaust hood 61 is moved downwards to above the lower module 2, and hot air can be better extracted.
[0048] Preferably, the upper end of the exhaust hood 61 is in a circular table type, and the lower end is in a circular column type, the top of the circular table type is sleeved on the circumference of the upper module 3, hot air can be prevented from flowing out from the gap between the upper module 3 and the exhaust hood 61 after the upper module 3 is separated from the lower module 2, and the exhaust fan 62 can better absorb hot air.
[0049] Preferably, the top of the upper module 3 is symmetrically provided with a second sliding rod 14, and the second sliding rod 14 is slidably connected with the mounting plate 12.
[0050] The working principle of the utility model is as follows: when in use, the tire body is placed in the lower module 2, under the limiting action of the rotating shaft, the gear 43 rotates, under the guiding action of the guide block 23, the first threaded rod 5 moves along the axial direction thereof and moves along the radial direction of the lower module 2, and the fixed plate 51 at one end of the first threaded rod 5 abuts against the inner wall of the tire body, the arc-shaped design can make the fixed plate 51 more closely fixed to the tire body, the upper module 3 is driven by the air cylinder 13 to move downwards and close to the lower module 2, and the tire is vulcanized, after vulcanization, the second motor 7 drives the second threaded rod 72 to rotate, thereby driving the first connecting block 71 to move downwards along the axial direction of the second threaded rod 72, thereby driving the exhaust hood 61 to move to cover the lower module 2, the upper module 3 is driven by the air cylinder 13 to move upwards, the exhaust fan 62 is started, the high-temperature vulcanization gas is sucked and discharged under the negative pressure action of the exhaust hood 61, the cooling of the tire is accelerated, the tire is taken out from the lower module 2 after cooling, and the gas generated after vulcanization has an odor, the exhaust mechanism 6 can be externally connected with a filtering mechanism, the gas is filtered while cooling, and environmental pollution is avoided.
[0051] Of course, the above description is not a limitation of the utility model, and the utility model is not limited to the above examples, and the changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the utility model should also belong to the protection scope of the utility model.
Claims
1. A vulcanizing machine for producing motorcycle tires, characterized in that, The base plate includes a base plate with symmetrical supports on both sides. A mounting plate is fixedly connected to the top of the two supports. A cylinder is mounted on the mounting plate, and the output end of the cylinder is connected to the upper module. A lower module is fixed on the base plate; a protective shell is provided inside the lower module, and a driving mechanism is provided inside the protective shell; a plurality of first threaded rods are provided inside the lower module, one end of the first threaded rod extends into the protective shell and is connected to the driving mechanism, and moves radially along the lower module under the drive of the driving mechanism; the other end of the first threaded rod is connected to a fixing plate, and the fixing plate is arc-shaped. The upper module is provided with a ventilation mechanism, which includes a ventilation hood. The ventilation hood is arranged around the outside of the upper module. The inner wall of the ventilation hood is provided with a through hole. The mounting plate is provided with a ventilation fan, which is fixedly connected to the ventilation hood through a ventilation pipe.
2. The vulcanizing machine for motorcycle tire production according to claim 1, characterized in that, The drive mechanism includes a first motor, which is fixedly mounted on the bottom of the base plate. An active gear is rotatably mounted inside the protective shell. The output end of the first motor extends into the lower module and is fixedly connected to the active gear. Multiple gears are provided inside the protective shell. Each gear corresponds to a first threaded rod. The gears mesh with the active gear and are rotatably connected to the inner wall of the protective shell via a rotating shaft. The gears are threadedly connected to the corresponding first threaded rods. The bottom of the lower module is provided with a guide groove, and a guide block is slidably provided in the guide groove. The other end of the guide block is fixedly connected to the side of the first threaded rod.
3. The vulcanizing machine for motorcycle tire production according to claim 2, characterized in that, The protective shell is rotatably equipped with an auxiliary gear disk on its top, which meshes with a gear.
4. The vulcanizing machine for motorcycle tire production according to claim 1, characterized in that, The upper module is provided with a sealing sleeve at its bottom. When the upper module and the lower module are closed, the sealing sleeve is located at the point where the lower module and the upper module are closed.
5. The vulcanizing machine for motorcycle tire production according to any one of claims 1-4, characterized in that, The mounting plate is equipped with a second motor, the output end of which is connected to a second threaded rod. The second threaded rod is rotatably connected to the base plate. The exhaust hood is fixedly equipped with a first connecting block, which is threadedly connected to the second threaded block.
6. The vulcanizing machine for motorcycle tire production according to claim 5, characterized in that, A first sliding rod is fixed between the mounting plate and the base plate. The exhaust hood is slidably connected to the first sliding rod via a second connecting block. The first connecting block and the second connecting block are symmetrically arranged on both sides of the exhaust hood.
7. The vulcanizing machine for motorcycle tire production according to claim 6, characterized in that, The exhaust hood has a frustum shape at the top and a cylindrical shape at the bottom.
8. The vulcanizing machine for motorcycle tire production according to claim 5, characterized in that, The upper module is symmetrically provided with a second sliding rod at its top, and the second sliding rod is slidably connected to the mounting plate.
Citation Information
Patent Citations
Tire vulcanizing device
CN221540726U