Continuous material distribution system for front end of laminating machine

Abstract

A continuous material distribution system used at the front end of a laminating machine is characterized in that a pair of main guide rails is arranged at the front end of an upper layer platform of the laminating machine, an upper suspension mechanism is movably arranged between the pair of main guide rails, and the upper suspension mechanism comprises a pair of bridging guide rails which are electrically or pneumatically controlled to move along the main guide rails and a moving mechanism arranged between the pair of bridging guide rails; the pair of hanging rods is vertically arranged on the lower surface of the moving mechanism, the machine head back plate is arranged at the lower ends of the pair of hanging rods, the pouring machine head is vertically or obliquely arranged on one side, facing the upper crawler machine, of the machine head back plate, and the pouring machine head is connected with the machine head back plate into a whole through an air cylinder; the material distribution system can be basically matched with various types of crawler machines, front-end supports and pouring machine heads in a barrier-free mode, continuous production can be achieved, operation is convenient, the using effect is good, the production efficiency and the product quality are greatly improved, the structure is simple, assembly and disassembly are convenient, and the later maintenance cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to foamed board production equipment field especially for a kind of continuous distribution system for front end of laminator. BACKGROUND

[0002] The foamed board production equipment currently is that foamed raw material is continuously poured into a large cuboid after being mixed by pouring machine according to proportion, and after the cuboid foamed board is solidified and formed, it is cut into a certain length, width and thickness by post-processing equipment, so the length of the post-processing board is limited, and the production efficiency is low;Some foamed board production is equipped with a ground type fixed distribution head distribution system at the front end of double-track machine, but this process can only produce hard bubble board, and cannot produce soft bubble board;There is also a mounting bracket set on the ground at the front end of double-track machine, and the mounting bracket is provided with swing device that can drive pouring machine head to move circularly, so that continuous production can be realized, but ground vertical mounting bracket, swing device, pipeline and other components occupy a large amount of production operation space at the front end of production line, which is crowded itself, causing extremely inconvenient operation, and there are many metal supports, motors, non-metal chains and wires and gas pipes arranged at the front end of production line space, which are easy to cause collision accidents between operators in production process, affecting personal safety. UTILITY MODEL CONTENTS

[0003] The utility model discloses a kind of continuous distribution systems for front end of laminator, do not occupy ground space at the front end of production line, do not occur collision accidents between distribution system and operator in production process, avoid personal safety problem, improve safety;The distribution system can be matched with various forms of track machine, front end support and pouring machine head without barrier, and uninterrupted continuous production can be realized, which is convenient to operate, has good use effect, greatly improves production efficiency and product quality, and is simple in structure, easy to assemble and disassemble, reduces maintenance cost in later period.

[0004] The utility model discloses a kind of continuous distribution systems for front end of laminator, do not occupy ground space at the front end of production line, do not occur collision accidents between distribution system and operator in production process, avoid personal safety problem, improve safety;The distribution system can be matched with various forms of track machine, front end support and pouring machine head without barrier, and uninterrupted continuous production can be realized, which is convenient to operate, has good use effect, greatly improves production efficiency and product quality, and is simple in structure, easy to assemble and disassemble, reduces maintenance cost in later period.

[0005] The upper suspension mechanism comprises a pair of bridging guide rails moving along the main guide rail through electric or pneumatic control, a moving mechanism arranged between the pair of bridging guide rails, a pair of hanging rods arranged vertically on the lower surface of the moving mechanism, a head back plate arranged at the lower end of the pair of hanging rods, and the pouring head is arranged vertically or obliquely on the side of the head back plate facing the upper track machine, and the pouring head is integrated with the head back plate through a pneumatic cylinder.

[0006] Further, the moving mechanism comprises a tank chain arranged between the pair of bridging guide rails, and a servo motor arranged at one end of the bridging guide rail for driving the tank chain to move; and the upper end of the hanging rod is arranged on the tank chain.

[0007] Further, the hanging rod is a telescopic rod.

[0008] Further, the upper track machine and the lower track machine have the same length, or the front end of the lower track machine exceeds the upper track machine.

[0009] Further, when the front end of the lower track machine exceeds the upper track machine, a mounting bracket is arranged at the front end of the lower track machine.

[0010] The beneficial effects of the utility model are as follows: the cloth system can match the upper and lower track machines of the symmetrical consistent length type, or match the front end lower track machine longer than the upper track machine, and has strong process adaptability; the pouring head can be fixed pouring in a certain design space or can make circular reciprocating motion along the vertical direction of the production line through the telescopic hanging rod of the upper suspension mechanism and the head inclination angle; the upper suspension mechanism of the cloth system is connected or welded with the upper layer platform of the laminating machine as a whole, does not occupy the ground space at the front end of the production line, and does not cause the bumping accident of the cloth system and the operator in the production process, avoids the personal safety problem, improves the safety, and the cloth system can basically match various forms of track machines, front end supports and pouring heads without obstacles, can realize uninterrupted continuous production, is convenient to operate, has good use effect, greatly improves the production efficiency and product quality, has simple structure, is convenient to assemble and disassemble, reduces the maintenance cost in the later period, and the part not described in detail is the existing common technology. BRIEF DESCRIPTION OF DRAWINGS

[0011] The utility model will be further described below with reference to the drawings:

[0012] Figure 1 It is a cloth system top view schematic diagram;

[0013] Figure 2 It is the production line structure schematic diagram of example 1;

[0014] Figure 3 It is the cloth system side view schematic diagram in example 1;

[0015] Figure 4 It is the production line structure schematic diagram of example 2;

[0016] Figure 5 is a side view schematic diagram of the material distribution system in Example 2;

[0017] In the figure: main guide rail 1, bridging guide rail 2, moving mechanism 3, hanging rod 4, head back plate 5, pouring head 6, upper conveyor 7, lower conveyor 8, laminating machine upper layer platform 9, mounting frame 10. DETAILED DESCRIPTION

[0018] The utility model will be further described in detail below in combination with the drawings and specific embodiments: Example 1

[0019] The production line is as shown in Figure 2 , the laminating machine is composed of the upper conveyor 7 and the lower conveyor 8, the upper conveyor 7 and the lower conveyor 8 are arranged in parallel, and the front end of the lower conveyor 8 protrudes from the upper conveyor 7 by a designed size, the top of the front end of the upper conveyor 7 is provided with a laminating machine upper layer platform 9, the laminating machine upper layer platform 9 can place the upper unwinding device and other related equipment and be used for personnel operation; the main guide rail 1 includes two guide rails parallel to each other along the direction of the production line, which is welded with the laminating machine upper layer platform 9 as a whole, or connected with the laminating machine upper layer platform 9 as a split structure through bolts and nuts, facilitating disassembly, maintenance and repair; a pair of wide bridging guide rails 2 is bridged between the two main guide rails 1, which is controlled by electricity or gas and can move back and forth along the direction of the main guide rail 1; the two hanging rods 4 are connected with the bridging guide rail 2 through the tank chain of the moving mechanism 3, the tank chain is driven by a servo motor, the hanging rod 4 moves back and forth along the bridging guide rail 2 with the tank chain, realizing the reciprocating motion of the hanging rod 4 in the direction perpendicular to the production line, the hanging rod 4 is provided in a detachable segmented connection structure along the length direction, and the length can be freely adjusted within a certain range; the lower end of the hanging rod 4 is detachably connected with the head back plate 5, the cylinder on the head back plate 5 can drive the pouring head 6 to stretch and retract within a certain range to meet different material distribution processes, the pouring head 6 is detachably connected with the head back plate 5, and the pouring head 6 is vertically downwardly installed as shown in Figure 3 The structures of the material distribution system can perfectly match with each other and realize safe, stable and continuous production together with the laminating machine. Example 2

[0020] The production line is as shown in Figure 4As shown, the laminator is composed of an upper conveyor 7 and a lower conveyor 8, the upper conveyor 7 and the lower conveyor 8 are arranged in parallel and have the same length, the front end of the lower conveyor 8 is provided with a mounting frame 10, the material system can uniformly and circularly distribute the raw materials on the mounting frame 10, the upper surface of the mounting frame 10 can be provided with release paper / cloth and the like to match the production process; the upper end of the top of the upper conveyor 7 is provided with an upper laminator platform 9, the upper laminator platform 9 can be provided with an upper unwinding device and other related equipment and is used for personnel operation; the main guide rail 1 includes two guide rails which are parallel to each other along the direction of the production line, the main guide rail 1 is welded with the upper laminator platform 9 as a whole, or is connected with the upper laminator platform 9 as a split structure through bolts and nuts, so as to facilitate disassembly, maintenance and the like; a pair of wide bridge guide rails 2 are arranged between the two main guide rails 1, the bridge guide rails 2 are controlled by electricity or gas and can move back and forth along the direction of the main guide rail 1; two hanging rods 4 are connected with the bridge guide rails 2 through a tank chain of a moving mechanism 3, the tank chain is driven by a servo motor, the hanging rod 4 moves back and forth along the bridge guide rail 2 with the tank chain, so as to realize the reciprocating motion of the hanging rod 4 in the direction perpendicular to the production line, the hanging rod 4 is provided with a detachable segmented connection structure in the length direction, and the length of the hanging rod 4 can be freely adjusted within a certain range; the lower end of the hanging rod 4 is detachably connected with a head back plate 5, a cylinder on the head back plate 5 can drive a pouring head 6 to stretch and retract within a certain range, so as to meet different material distribution processes, the pouring head 6 is detachably connected with the head back plate 5, and the pouring head 6 is installed at an angle of 45 degrees as shown Figure 5 The structures of the material distribution system can be perfectly matched, and the laminator and the material distribution system can realize safe, stable and continuous production together.

[0021] The above is only a specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A continuous cloth distribution system for the front end of a laminator, said laminator consisting of an upper conveyor (7) and a lower conveyor (8), an upper laminator platform (9) being provided above the front end of the upper conveyor (7), characterized in that: The front end of the laminating machine upper platform (9) is provided with a pair of parallel main guide rails (1), and a pair of main guide rails (1) are movably provided with an upper suspension mechanism, and the lower end of the upper suspension mechanism is provided with a pouring head (6); The upper suspension mechanism comprises a pair of bridge guide rails (2) which are controlled to move along the main guide rails (1) by electricity or gas, a moving mechanism (3) arranged between the pair of bridge guide rails (2), a pair of hanging rods (4) vertically arranged on the lower surface of the moving mechanism (3), a head back plate (5) arranged at the lower end of the pair of hanging rods (4), and the pouring head (6) is vertically or obliquely arranged on the side of the head back plate (5) facing the upper crawler (7), and the pouring head (6) is integrated with the head back plate (5) by a gas cylinder.

2. A continuous fabric placement system for use in front end of a lamination machine as claimed in claim 1, wherein: The moving mechanism (3) comprises a tank chain arranged between the pair of bridge guide rails (2) and a servo motor arranged at one end of the bridge guide rail (2) for driving the tank chain to move; and the upper end of the hanging rod (4) is arranged on the tank chain.

3. A continuous fabric placement system for the front end of a lamination press as defined in claim 1, wherein: The hanging rod (4) is a telescopic rod.

4. A continuous fabric placement system for the front end of a lamination press as defined in claim 1, wherein: The lengths of the upper crawler (7) and the lower crawler (8) are consistent, or the front end of the lower crawler (8) exceeds the upper crawler (7).

5. A continuous fabric placement system for use in front end of a lamination machine as claimed in claim 4, wherein: When the front end of the lower crawler (8) exceeds the upper crawler (7), the front end of the lower crawler (8) is provided with a mounting frame (10).

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