Electric heating coil with adjustable installation position
By designing an adjustable heating coil, the problem of fixed installation position of the heating coil is solved, the installation process is simplified, interference of thermocouple mounting holes is avoided, and installation efficiency and adaptability are improved.
Patent Information
- Application Number
- CN202423226897.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The heating coil of the existing injection molding machine has a fixed installation position, which requires re-drilling when modifying the nozzle to have an independent temperature control. This is inconvenient and can easily cause interference between the wiring and the hexagonal screws inside the barrel before installation.
Design an adjustable heating coil, including a sleeve body, an extension adjustment structure, fasteners, a heating module, and a matching adjustment structure. The installation position of the heating coil can be adjusted by rotating the matching adjustment structure, avoiding interference with the thermocouple mounting hole.
It enables easy installation of heating coils, reduces the need for re-drilling, improves installation efficiency and compatibility, and avoids the difficulties of thermocouple installation.
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Figure CN223559007U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of injection molding machine, in particular to adjustable installation position's electric heating ring of independent temperature control structure of nozzle applied to injection molding machine. BACKGROUND
[0002] Injection molding machine is a kind of thermoplastic or thermosetting plastics using plastic molding die is made into various shapes of plastic products plastic forming equipment. The working principle of injection molding machine is similar to that of syringe for injection, it is mainly a kind of by screw or plunger's thrust, the plastic of molten state, i.e. viscous flow state is injected into closed mold cavity, and the product is obtained after solidification and setting. The injection molding is a cyclic process, each cycle mainly includes: quantitative feeding-melting plasticizing-pressurizing injection-mold cooling-opening mold and taking out; After the operator takes out the plastic part, the mold is closed again for the next cycle.
[0003] The injection molding machine described above when conveying, molten plastic will pass through the extrusion pipe of injection molding machine and then enter the mold;Therefore, in the process of conveying molten plastic, it needs to be heated to avoid plastic solidification. Therefore, an electric heating ring device is usually fixed on the extrusion pipe of the injection molding machine to realize the function of on-demand heating.
[0004] Based on this, Chinese patent CN218615307U discloses a kind of ceramic electric heating ring threading ceramic components for injection molding machine, it includes injection molding machine extrusion pipe, the outer wall of the injection molding machine extrusion pipe is evenly provided with metal shell, and the inner wall of metal shell is pasted with heat preservation insulation cotton, the inner wall of the heat preservation insulation cotton is evenly installed with ceramic threading strip assembly, the middle position of the both sides of metal shell is installed with fixing piece by bolt.The technical scheme disclosed in the patent document is locked by rotating fixing bolt and pulling elastic fixing belt for limiting, to avoid the loosening of fixing bolt and the rotation of fixing bolt, and the rubber pads are pressed against each other to form a closed seal to prevent heat leakage. Then pull the rubber rings of adjacent ceramic electric heating rings to adhere to each other, thereby closing the gap between adjacent ceramic electric heating rings. The rubber pads and heat preservation insulation cotton cooperate to prevent temperature leakage during operation, so that the temperature during operation can be completely transferred to the injection molding machine extrusion pipe, thereby solving the problem of heat leakage from the gap.
[0005] However, the disclosed electric heating ring device still has the technical problem of inconvenient installation. Specifically, when the existing injection molding machine is modified to have independent temperature control of the nozzle, the transition nozzle electric heating ring will have an additional hole to install the thermocouple, and the installation position of the electric heating ring will be fixed and cannot be adjusted. Therefore, during installation, the wiring may interfere with the internal hexagonal screw of the machine cylinder before installation. In order to solve such problems, it is usually necessary to re-drill holes on the electric heating ring to change the installation position of the electric heating ring. Each time the electric heating ring is installed on different models of injection molding machines, re-drilling is required for installation, which is relatively inconvenient in operation. Practical new type content
[0006] Therefore, it is necessary to provide an electric heating ring with adjustable installation position to solve the technical problem of improving the convenience of electric heating ring installation.
[0007] An electric heating ring with adjustable installation position, comprising: a sleeve body, an extension adjustment structure, a fastener, an electric heating module, and a matching adjustment structure; the extension adjustment structure is arranged on one side of the sleeve body, and the fastener is movably arranged in the extension adjustment structure; the electric heating module is arranged on the other side of the sleeve body relative to the extension adjustment structure, the matching adjustment structure is arranged between the extension adjustment structure and the electric heating module, and the matching adjustment structure is arranged in the sleeve body.
[0008] Further, the sleeve body has a ring body structure and an opening structure.
[0009] Further, one side of the ring body structure is provided with the opening structure, and the extension adjustment structure is respectively arranged on both sides of the opening structure.
[0010] Further, the extension adjustment structure has an extension vertical surface and a connecting hole.
[0011] Further, the two extension vertical surfaces are arranged opposite to the two sides of the opening structure, and each of the extension vertical surfaces is provided with a connecting hole, and the fastener is movably arranged in the two connecting holes.
[0012] Further, the electric heating module has an insulating shell, a cable, a plug-in terminal, and a heating unit.
[0013] Further, the insulating shell is arranged on one side of the ring body structure relative to the opening structure, the cable is connected to the insulating shell, and the plug-in terminal is arranged on one end of the cable.
[0014] Further, the heating unit is arranged in the insulating shell, and the cable and the heating unit are electrically connected.
[0015] Further, the heating unit has a heating body, a mica insulation layer and a conduction structure.
[0016] Further, the heating body is electrically connected with the cable, the mica insulation layer is arranged outside the heating body, and the conduction structure is arranged outside the mica insulation layer.
[0017] To sum up, the electric heating ring with adjustable installation position is provided with a sleeving main body, an extension adjusting structure, a fastener, an electric heating module and a matching adjusting structure; the extension adjusting structure is arranged on one side surface of the sleeving main body, and the fastener is movably arranged in the extension adjusting structure; the electric heating module is arranged on the other side surface of the sleeving main body relative to the extension adjusting structure, the matching adjusting structure is arranged between the extension adjusting structure and the electric heating module, and the matching adjusting structure is arranged in the sleeving main body. The matching adjusting structure can be a waist-shaped hole or the like, so that the mounting hole of the thermocouple can have a larger matching range, the electric heating ring can be adjusted in the installation position by rotating a certain angle, and the defect that the thermocouple cannot be installed when the mounting hole of the front barrel thermocouple is covered during the adjustment of the installation position is avoided. Therefore, the matching installation of the electric heating ring is more convenient. Therefore, the electric heating ring with adjustable installation position solves the technical problem of improving the installation convenience of the electric heating ring. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 FIG. 1 is a structural schematic view of the electric heating ring with adjustable installation position of the utility model;
[0019] Figure 2 FIG. 2 is a structural schematic view of another direction of the electric heating ring with adjustable installation position of the utility model;
[0020] Figure 3 FIG. 3 is a structural schematic view of part of the electric heating ring with adjustable installation position of the utility model;
[0021] Figure 4 FIG. 4 is a sectional structural schematic view of part of the electric heating ring with adjustable installation position of the utility model. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below. In the following description, a lot of specific details are set forth in order to fully understand the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0023] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0024] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, for example, two, three, etc., unless otherwise specifically limited.
[0025] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0026] In the utility model, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0027] It is to be understood that when an element such as a layer, region or substrate is referred to as being "on" or "connected to" another element, it can be directly on or connected to the other element or intervening elements can be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements present. It will be understood that, when a part is referred to as being "adjacent" to another part, it can be directly adjacent to the other part or there can be an intervening part present. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of this application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and / or groups thereof.
[0028] Referring to the drawings Figures 1 to 2 The utility model discloses an adjustable installation position's electric heating ring includes: sleeve main body 1, extension adjustment structure 2, fastener 3, electric heating module 4 and matching adjustment structure 5, one side of sleeve main body 1 is provided with extension adjustment structure 2, and fastener 3 is movably arranged in extension adjustment structure 2, electric heating module 4 is arranged on the other side of sleeve main body 1 relative to extension adjustment structure 2, and matching adjustment structure 5 is arranged between extension adjustment structure 2 and electric heating module 4, and matching adjustment structure 5 is arranged in sleeve main body 1.
[0029] Specifically, when installing the electric heating ring on the injection molding machine, the transition nozzle electric heating ring is usually an open-hole structure, and the electric heating ring hole must be aligned with the thermocouple hole on the front cylinder, which makes the installation position of the electric heating ring relatively fixed. During installation, strict pairing is required, otherwise, the wiring of the electric heating ring will interfere with the internal hexagonal screw of the front cylinder. The utility model discloses an adjustable installation position's electric heating ring by setting extension adjustment structure 2 on both sides of sleeve main body 1 and electric heating module 4, and then setting matching adjustment structure 5 between extension adjustment structure 2 and matching adjustment structure 5 on sleeve main body 1. Thereafter, only need to keep the installation hole of the thermocouple of the injection molding machine within the pairing range of the matching adjustment structure 5. For example, the installation hole of the aforementioned thermocouple is a round hole, and the matching adjustment structure 5 can be a round hole with a larger aperture or a runway-shaped opening structure, so that the installation hole of the thermocouple can have a larger matching range, and the electric heating ring can be adjusted in the installation position by rotating a certain angle, and the thermocouple cannot be installed when the installation position is adjusted and covers the installation hole of the front cylinder thermocouple. Therefore, the matching installation of the electric heating ring is more convenient, and the utility model discloses an adjustable installation position's electric heating ring solves the technical problem of how to improve the installation convenience of the electric heating ring.
[0030] Further, the sleeve body 1 has a ring body structure 101 and an opening structure 102; the opening structure 102 is arranged on one side of the ring body structure 101, and the extension adjustment structure 2 is arranged on both sides of the opening structure 102. Specifically, the ring body structure 101 is used to be sleeved on the preset mounting position of the external injection molding machine, and then the opening structure 102 is arranged on the side of the ring body structure 101, so that the ring body structure 101 has a certain adjustment elasticity, so that the ring body structure 101 has greater installation adaptability; then two extension vertical surfaces are arranged on both sides of the opening structure 102 to form the extension adjustment structure 2, when the extension adjustment structure 2 is locked by the fastener 3, the opening size of the opening structure 102 is reduced, and then the corresponding reduction of the inner diameter of the ring body structure 101 is realized, so that the inner wall surface of the ring body structure 101 is tightly attached to the preset mounting position; it is beneficial to the heat transfer in the electric heating module 4.
[0031] Further, the extension adjustment structure 2 has an extension vertical surface 201 and a connecting hole 202; the two extension vertical surfaces 201 are oppositely arranged on both sides of the opening structure 102, and each of the extension vertical surfaces 201 is provided with the connecting hole 202, and the fastener 3 is movably arranged in the two connecting holes 202.
[0032] Further, the electric heating module 4 has an insulating shell 401, a cable 402, a plug-in terminal 403 and a heating unit 404; the insulating shell 401 is arranged on one side of the ring body structure 101 relative to the opening structure 102, the cable 402 is connected to the insulating shell 401, and the plug-in terminal 403 is arranged on one end of the cable 402; the heating unit 404 is arranged in the insulating shell 401, and the cable 402 is electrically connected with the heating unit 404. Specifically, the plug-in terminal 403 is connected with an external power supply, and the external control module can control the heating unit 404 to heat through the cable 402, so as to transfer heat to the ring body structure 101.
[0033] Specifically, please continue to refer to Figures 3 to 4 ; like Figure 3 and Figure 4As shown, a heating unit 404 applied to the aforementioned electric heating module 4, comprising: a heating body 404a, a mica insulation layer 404b and a conduction structure 404c; the heating body 404a is electrically connected with the cable 402, the mica insulation layer 404b is wrapped outside the heating body 404a, and the conduction structure 404c is arranged outside the mica insulation layer 404b. More specifically, the heating body 404a can generally be made of high-quality nichrome heating wire, which is the core heating part of the electric heating module 4 and can provide stable heat output after being electrically connected with the cable 402; the mica insulation layer 404b can generally be made of natural mica as an insulating material to have good insulation performance and high temperature stability, ensuring the safety of the heating body 404a during use. The mica insulation layer 404b can tightly wrap the heating body 404a through fine winding technology, thereby forming an efficient heat conduction structure. The conduction structure 404b is arranged outside the heating body 404a and the mica insulation layer 404b, and the bottom thereof is connected with the ring body structure 101, and the outer layer thereof can generally use high-quality stainless steel or aluminum alloy as a conduction heating layer, which not only enhances the heat transfer efficiency, but also provides good corrosion resistance and mechanical strength, ensuring the durability of the heating unit 404.
[0034] Further, the matching adjustment structure 5 is a waist-shaped hole structure arranged on the side surface of the ring body structure 101, so that the probability of interference during installation of the thermocouple can be reduced, and the manpower, material resources and time for re-punching of the electric heating ring can be saved.
[0035] In summary, the electric heating ring with adjustable installation position of the utility model is respectively provided with a sleeving main body 1, an extension adjustment structure 2, a fastener 3, an electric heating module 4 and a matching adjustment structure 5; one side surface of the sleeving main body 1 is provided with the extension adjustment structure 2, and the fastener 3 is movably arranged in the extension adjustment structure 2; the electric heating module 4 is arranged on the other side surface of the sleeving main body 1 relative to the extension adjustment structure 2, the matching adjustment structure 5 is arranged between the extension adjustment structure 2 and the electric heating module 4, and the matching adjustment structure 5 is arranged in the sleeving main body 1. The matching adjustment structure 5 can be a waist-shaped hole or similar structure, so that the mounting hole of the thermocouple can have a larger matching range, and the electric heating ring can be adjusted in the installation position by rotating a certain angle, and the mounting hole of the thermocouple of the front barrel is not covered when the installation position is adjusted, and the defect that the thermocouple cannot be installed occurs. Therefore, the matching installation of the electric heating ring is more convenient; therefore, the electric heating ring with adjustable installation position solves the technical problem of how to improve the installation convenience of the electric heating ring.
[0036] Any combination of the technical features in the above-described embodiments can be made, and for the sake of brevity, not all possible combinations are described, however, as long as the combination of the technical features does not exist in contradiction, it shall be considered as within the scope of the present disclosure.
[0037] The above-described embodiments only express several implementation manners of the present application, the description is relatively specific and detailed, but it shall not be understood as a limitation on the scope of the present application patent. It should be pointed out that, for ordinary skilled in the art, under the premise of not departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application patent shall be subject to the appended claims.
Claims
1. An adjustable heating coil, characterized in that, It includes: sockets The main body (1), the extension adjustment structure (2), the fastener (3), the electric heating module (4), and the matching adjustment structure (5) are provided on one side of the main body (1), and the fastener (3) is movably disposed in the extension adjustment structure (2); the electric heating module (4) is disposed on the other side of the main body (1) relative to the extension adjustment structure (2), and the matching adjustment structure (5) is disposed between the extension adjustment structure (2) and the electric heating module (4), and the matching adjustment structure (5) passes through the main body (1).
2. The adjustable heating coil according to claim 1, characterized in that: The sleeve body (1) has a ring structure (101) and an opening structure (102).
3. The adjustable heating coil according to claim 2, characterized in that: The opening structure (102) is provided on one side of the ring structure (101), and the extension adjustment structure (2) extends to both sides of the opening structure (102).
4. The adjustable heating coil according to claim 3, characterized in that: The extension adjustment structure (2) has an extension facade (201) and a connection hole (202).
5. The adjustable heating coil according to claim 4, characterized in that: The two extended facades (201) are arranged opposite to each other on both sides of the opening structure (102), and each extended facade (201) is provided with a connecting hole (202), and the fastener (3) is movably inserted into the two connecting holes (202).
6. The adjustable heating coil according to claim 5, characterized in that: The electric heating module (4) has an insulating shell (401), a cable (402), a connector (403), and a heating unit (404).
7. The adjustable heating coil according to claim 6, characterized in that: The insulating housing (401) is disposed on one side of the ring structure (101) relative to the opening structure (102), the cable (402) is connected to the insulating housing (401), and the connector terminal (403) is disposed at one end of the cable (402).
8. The adjustable heating coil according to claim 7, characterized in that: The heating unit (404) is disposed in the insulating housing (401), and the cable (402) is electrically connected to the heating unit (404).
9. The adjustable heating coil according to claim 8, characterized in that: The heating unit (404) has a heating element (404a), a mica insulating layer (404b), and a conductive structure (404c).
10. An adjustable heating coil according to claim 9, characterized in that: The heating element (404a) is electrically connected to the cable (402), the mica insulation layer (404b) is disposed outside the heating element (404a), and the conductive structure (404c) is disposed around the mica insulation layer (404b).
Citation Information
Patent Citations
Ceramic electric heating coil threading ceramic assembly for injection molding machine
CN218615307U