Belted layer steel wire carding device
By using the adjustment and control components of the belt layer steel wire combing device, the problem of uneven distribution of steel wires on the rubber sheet is solved, ensuring that the steel wires are evenly distributed on the rubber sheet and improving the yield of the belt layer.
Patent Information
- Application Number
- CN202422980431.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In existing technologies, the steel wires are unevenly distributed on the rubber sheet, resulting in a decrease in the yield of the belt layer.
A wire combing device with a bundle layer is used. The position of the wire is slightly adjusted by adjusting and controlling components to ensure that the wire is evenly distributed on the rubber cloth. The device includes components such as a positioning shaft, adjusting rod, guide rod and control plate. The wire is fed and the position is adjusted by electric push rod and motor.
This achieves uniform distribution of steel wires on the rubber sheet, improves the yield of the belt layer, and avoids the impact of deviation during steel wire transportation.
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Figure CN223559139U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the tire processing technical field, concretely relates to the belt steel wire carding device. BACKGROUND
[0002] The belt is also called the support layer, the hard buffer layer and the stable layer, and is a material layer that is tightly wrapped around the tire body along the circumferential direction of the tire tread base of the radial tire and the belt bias tire. In addition to the role of shock absorption, the belt mainly plays the role of tightening the tire body. For the radial tire, the belt is also the main stress component. Therefore, high-strength, high-modulus and small-angle arranged cords should be used as the reinforcing material, and high-elongation and high-hardness rubber should be coated. There are different types of belts, and the most commonly mentioned is "zero-degree belt". It refers to the parallel arrangement of the cord along the circumferential direction of the tire. The main function of the belt is to "tighten the tire" in a colloquial sense. In the processing technology of the belt, the steel wire needs to be arranged on the rubber cloth made of fabric cord. In this process, the steel wire needs to be arranged uniformly. Before the steel wire is arranged on the rubber cloth, a carding device is needed to card the steel wire uniformly.
[0003] In the prior art, the steel wire is uniformly distributed on the rubber cloth, but the position of the steel wire is not convenient during the carding process, which easily leads to the uneven distribution of the steel wire on the rubber cloth during the conveying process, affecting the yield of the belt processing. UTILITY MODEL CONTENTS
[0004] The utility model discloses a belt steel wire carding device, which aims to solve the problem of uneven distribution of steel wire on the rubber cloth in the prior art, which is not convenient for the position of the steel wire during the carding process, which easily leads to the uneven distribution of the steel wire on the rubber cloth during the conveying process, affecting the yield of the belt processing.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] The belt steel wire carding device comprises:
[0007] A device main body;
[0008] A rotating frame is rotatably connected to the device main body, and two fixed plates are fixedly connected in the rotating frame;
[0009] A wire distribution frame is fixedly connected to the end of the two fixed plates;
[0010] The adjusting assembly is provided with multiple groups, each group of the adjusting assembly comprises a positioning shaft, an adjusting rod, a guide rod and a control plate, the positioning shaft is fixedly connected to the upper end of the rotating frame, the adjusting rod is rotatably connected to the circumferential surface of the positioning shaft, the guide rod is fixedly connected in the adjusting rod, and the control plate is fixedly connected to the upper end of the adjusting rod.
[0011] The control assembly is connected with the multiple groups of adjusting assemblies to control the operation of the multiple groups of adjusting assemblies.
[0012] As a preferred scheme of the utility model, the control assembly comprises a first electric push rod, a push-pull wire and a plurality of rolling balls, the first electric push rod is provided with two, the rolling balls are rollingly connected in the control plates respectively, the push-pull wire is fixedly connected in the rolling balls, the first electric push rods are fixedly connected to the outer surface of the device main body, and the elongated ends of the first electric push rods are movably penetrated through the inner surface of the device main body and fixed to the two ends of the push-pull wire respectively.
[0013] As a preferred scheme of the utility model, two first rotating rollers are rotatably connected in the two fixed plates, a plurality of first guide grooves are formed in the circumferential surfaces of the two first rotating rollers, one side end of one of the fixed plates is fixedly connected with a first motor, and the output end of the first motor is fixedly connected to one end of one of the first rotating rollers.
[0014] As a preferred scheme of the utility model, a second motor is fixedly connected to the outer surface of the device main body, and the output end of the second motor is movably penetrated through the inner surface of the device main body and fixed to one end of the rotating frame.
[0015] As a preferred scheme of the utility model, two rectangular sliding holes are formed in the device main body, limit sliding blocks are slidingly connected in the two rectangular sliding holes, two second electric push rods are fixedly connected to the upper end of the device main body, and the elongated ends of the second electric push rods are movably penetrated through the two rectangular sliding holes and fixed to the upper ends of the two limit sliding blocks respectively.
[0016] As a preferred scheme of the utility model, two second rotating rollers are rotatably connected to the approaching ends of the two limit sliding blocks, a plurality of second guide grooves are formed in the circumferential surfaces of the two second rotating rollers, one end of one of the limit sliding blocks is fixedly connected with a third motor, and the output end of the third motor is movably penetrated through the other end of the limit sliding block and fixed to one end of one of the second rotating rollers.
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] 1. In the scheme, by using the device, the steel wire arrangement in the process of rubber cloth, using the adjusting assembly to slightly adjust the steel wire conveying position, make the offset steel wire restore uniform, the steel wire moves to the initial position, avoid the uneven arrangement of steel wire and the influence of steel wire conveying process on the belt layer processing.
[0019] 2. In the scheme, the rectangular sliding hole is used for connecting the limiting sliding block, the limiting sliding block is controlled by the second electric push rod, the second electric push rod controls the sliding position of the limiting sliding block in the rectangular sliding hole, the limiting sliding block is driven to slide through the operation of the second electric push rod, which is convenient for adjusting the position of the two second rotating rollers. BRIEF DESCRIPTION OF DRAWINGS
[0020] The accompanying drawings are used to provide further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application. In the drawings:
[0021] Figure 1 It is a first perspective view of the present application;
[0022] Figure 2 It is a second perspective view of the present application;
[0023] Figure 3 It is a first perspective view of the present application; Figure 2 It is a first perspective view of the present application;
[0024] Figure 4 It is a top view of the present application.
[0025] In the drawings: 1, device main body; 2, rotating frame; 3, fixed plate; 4, wire distribution frame; 5, positioning shaft; 6, adjusting rod; 7, guide rod; 8, control plate; 9, ball; 10, push-pull wire; 11, first motor; 12, first rotating roller; 13, first guide groove; 14, second motor; 15, first electric push rod; 16, rectangular sliding hole; 17, limiting sliding block; 18, third motor; 19, second electric push rod; 20, second rotating roller; 21, second guide groove. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0027] Embodiment 1
[0028] Please refer toFigures 1-4 The utility model provides the following technical scheme:
[0029] The utility model relates to a belt steel wire carding device, including:
[0030] Device main body 1;
[0031] Rotary frame 2, rotary frame 2 is connected in the rotation in device main body 1, and two fixed plates 3 are fixedly connected in rotary frame 2;
[0032] Line distribution frame 4, line distribution frame 4 is fixedly connected to the end of two fixed plates 3 close to each other;
[0033] Adjusting assembly, it is equipped with multiple groups, and each group adjusting assembly includes positioning shaft 5, adjusting lever 6, guide rod 7 and control plate 8, positioning shaft 5 is fixedly connected to the upper end of rotary frame 2, adjusting lever 6 is rotatably connected to the circumferential surface of positioning shaft 5, guide rod 7 is fixedly connected in adjusting lever 6, and control plate 8 is fixedly connected to the upper end of adjusting lever 6, and
[0034] Control assembly, control assembly is connected with multiple groups adjusting assembly to control the operation of multiple groups adjusting assembly.
[0035] In the embodiment of the utility model, device main body 1 is U-shaped, and adjusting assembly is installed in the inside thereof, rotary frame 2 rotates in device main body 1, rotary frame 2 is controlled by second motor 14, a plurality of holes for steel wire to pass through are arranged in line distribution frame 4, the upper side of each hole is provided with a group of adjusting assembly, multiple groups adjusting assembly are connected with control assembly, the control assembly adjusts the rotation direction of multiple groups adjusting assembly, the steel wire passes through in guide rod 7, when adjusting lever 6 rotates, the steel wire is slightly adjusted to convey the position, slightly adjusts when the steel wire carding, avoids the uneven arrangement of steel wire,
[0036] Need to be explained: the first motor 11, the second motor 14, the first electric push rod 15, the third motor 18 and the second electric push rod 19 of specific use what type are selected by the relevant technical personnel of the field, and the above about the first motor 11, the second motor 14, the first electric push rod 15, the third motor 18 and the second electric push rod 19 all belong to prior art, and the present scheme is not described repeatedly.
[0037] Specific please refer to Figures 1-4 Control assembly includes first electric push rod 15, push-pull line 10 and rolling ball 9, the rolling ball 9 is equipped with multiple, the first electric push rod 15 is equipped with two, multiple rolling ball 9 is rotatably connected in multiple control plate 8 respectively, push-pull line 10 is fixedly connected in multiple rolling ball 9, and two first electric push rods 15 are fixedly connected to the outer surface of device main body 1, and the elongated end of two first electric push rods 15 is movably penetrated through the inner surface of device main body 1 and is fixed at the two ends of push-pull line 10 respectively.
[0038] In the embodiment, the first electric push rod 15 in the control assembly drives the push-pull wire 10 to move when in operation, the push-pull wire 10 is connected with the plurality of rolling balls 9, the rolling balls 9 are pulled through the push-pull wire 10, and the rolling balls 9 drive the rotation of the adjusting rod 6 in the adjusting assembly, the adjusting rod 6 drives the rotation of the guide rod 7, and the steel wire in the guide rod 7 also moves.
[0039] For details, see Figures 1-4 The two fixed plates 3 are rotationally connected with two first rotation rollers 12, the circumferential surfaces of the two first rotation rollers 12 are provided with a plurality of first guide grooves 13, one side end of one of the fixed plates 3 is fixedly connected with a first motor 11, and the output end of the first motor 11 is fixedly connected to one end of one of the first rotation rollers 12.
[0040] In the embodiment, the first motor 11 drives the lower first rotation roller 12 to rotate when in operation, and the upper first rotation roller 12 is driven to rotate, the surfaces of the two first rotation rollers 12 are provided with a plurality of first guide grooves 13, the first guide grooves 13 on the upper side and the lower side are matched, and the steel wire passes between the two first rotation rollers 12 on the upper side and the lower side to be conveyed into the carding device.
[0041] For details, see Figures 1-4 The outer surface of the device main body 1 is fixedly connected with a second motor 14, the output end of the second motor 14 is movably penetrated through the inner surface of the device main body 1 and fixed to one end of the rotating frame 2.
[0042] In the embodiment, the second motor 14 drives the rotating frame 2 to rotate when in operation, and the angle of the rotating frame 2 is adjusted.
[0043] For details, see Figures 1-4 Two rectangular sliding holes 16 are formed in the device main body 1, the two rectangular sliding holes 16 are slidably connected with limiting sliding blocks 17, the upper end of the device main body 1 is fixedly connected with two second electric push rods 19, and the elongated ends of the two second electric push rods 19 are movably penetrated through the two rectangular sliding holes 16 and fixed to the upper ends of the two limiting sliding blocks 17.
[0044] In the embodiment, the rectangular sliding hole 16 is used to connect the limiting sliding block 17, the limiting sliding block 17 is controlled by the second electric push rod 19, and the second electric push rod 19 controls the sliding position of the limiting sliding block 17 in the rectangular sliding hole 16.
[0045] For details, see Figures 1-4 The two limiting sliding blocks 17 are rotationally connected with two second rotation rollers 20 at the ends close to each other, the circumferential surfaces of the two second rotation rollers 20 are provided with a plurality of second guide grooves 21, one end of one of the limiting sliding blocks 17 is fixedly connected with a third motor 18, and the output end of the third motor 18 is movably penetrated through the other end of the limiting sliding block 17 and fixed to one end of one of the second rotation rollers 20.
[0046] In this embodiment: the third motor 18 drives the second rotating roller 20 connected to its output end to rotate, the output end of the third motor 18 is connected with the second rotating roller 20 located on the lower side, the circumferential surface of the two second rotating rollers 20 is provided with a plurality of second guide grooves 21, the steel wire passes between the upper and lower second guide grooves 21, and the two second rotating rollers 20 are used for outputting the combed steel wire.
[0047] The working principle and use process of the utility model are as follows: in use, first, the steel wire passes between the upper and lower first guide grooves 13, then the steel wire passes through the guide rod 7 after entering the hole in the wire distribution frame 4, and finally the steel wire is output from the upper and lower second guide grooves 21, in the process, the first electric push rod 15 operates, the control assembly drives a plurality of adjustment assemblies to operate, the guide rod 7 in the plurality of adjustment assemblies slightly adjusts the steel wire, so that the steel wire returns to an even position, by using the device, the steel wire is arranged on the rubber cloth, the adjustment assembly is used for slightly adjusting the steel wire conveying position, the deviated steel wire returns to an even position, the steel wire moves to the initial position, and the uneven arrangement of the steel wire and the deviation of the steel wire in the conveying process do not affect the belt layer processing.
[0048] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or equivalent replacement for part of technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A belt wire carding device characterized by, Include: Device body (1); Rotary frame (2), the rotary frame (2) is rotatably connected in device body (1), the rotary frame (2) is fixedly connected with two fixed plates (3) in; Wire distribution frame (4), the wire distribution frame (4) is fixedly connected with the end of two fixed plates (3) close to each other; Adjusting assembly is provided with multiple groups, and each group of adjusting assembly includes positioning shaft (5), adjusting rod (6), guide rod (7) and control plate (8), the positioning shaft (5) is fixedly connected to the upper end of rotary frame (2), the adjusting rod (6) is rotatably connected to the circumferential surface of positioning shaft (5), the guide rod (7) is fixedly connected in adjusting rod (6), the control plate (8) is fixedly connected to the upper end of adjusting rod (6);And Control assembly, the control assembly is connected with multiple groups of adjusting assembly to control the operation of multiple groups of adjusting assembly.
2. A belt cord wire carding device according to claim 1, characterized in that: The control assembly includes first electric push rod (15), push-pull line (10) and rolling ball (9), the rolling ball (9) is provided with multiple, the first electric push rod (15) is provided with two, multiple rolling ball (9) is respectively rollingly connected in multiple control plates (8), the push-pull line (10) is fixedly connected in multiple rolling ball (9), two first electric push rod (15) are fixedly connected to the outer surface of device body (1), and the elongated end of two first electric push rod (15) is movably penetrated through the inner surface of device body (1) and is fixed at the two ends of push-pull line (10) respectively.
3. A belt cord wire carding device according to claim 2, characterized in that: Two first rotating rollers (12) are rotatably connected in two fixed plates (3), the circumferential surface of two first rotating rollers (12) is provided with multiple first guide grooves (13), one side end of one of the fixed plates (3) is fixedly connected with first motor (11), and the output end of the first motor (11) is fixedly connected to one end of one of the first rotating rollers (12).
4. The belt cord combing apparatus of claim 3 wherein: The outer surface of the device body (1) is fixedly connected with the second motor (14), and the output end of the second motor (14) is movably penetrated through the inner surface of the device body (1) and fixed to one end of the rotary frame (2).
5. The belt cord combing apparatus of claim 4 wherein: Two rectangular sliding holes (16) are formed in the device body (1), and the limiting sliding block (17) is slidingly connected in the two rectangular sliding holes (16), the upper end of the device body (1) is fixedly connected with two second electric push rods (19), and the elongated end of the two second electric push rods (19) is movably penetrated through the two rectangular sliding holes (16) and is fixed with the upper end of the two limiting sliding blocks (17) respectively.
6. The belt cord combing apparatus of claim 5 wherein: Two second rotating rollers (20) are rotatably connected to the close end of two limiting sliding blocks (17), the circumferential surface of two second rotating rollers (20) is provided with multiple second guide grooves (21), one end of one of the limiting sliding blocks (17) is fixedly connected with third motor (18), and the output end of the third motor (18) is movably penetrated through the other end of the limiting sliding block (17) and fixed with one end of one of the second rotating rollers (20).