Parameter-controllable curved block bionic treading and kneading device
By using a parameter-controllable biomimetic kneading device for curved blocks, which simulates manual kneading actions, the problems of low efficiency and unstable quality in traditional manual kneading are solved. This achieves stability and consistency in the forming of curved blocks, improves production efficiency, and reduces labor intensity.
Patent Information
- Application Number
- CN202423197452.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Traditional manual koji making is inefficient and of unstable quality. Mechanized koji making is unstable in terms of uniformity, pulp extraction, and kneading, which affects the stability and consistency of the koji blocks and cannot meet the needs of brewing.
Design a parameter-controllable curved block bionic treading and kneading device. Drive the lifting assembly and excitation force device through the power device to simulate manual treading and kneading, and achieve precise control of treading and kneading force, duration and number of times. Use the eccentric shaft assembly and treading and kneading linkage device to transmit the excitation vibration and ensure the orderly movement of the treading and kneading mold.
It improves the stability and consistency of block forming, increases production efficiency, reduces labor intensity, and ensures the diversity and stability of block quality.
Smart Images

Figure CN223559155U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of curving block processing equipment, especially to a parameter controllable curving block bionic treading and kneading device. BACKGROUND
[0002] The traditional curving block processing mode is artificial treading and pressing, with the improvement of brewing efficiency, the artificial treading and pressing quality is unstable, time-consuming and high in cost, and the artificial treading and pressing efficiency cannot meet the demand of wine brewing. At present, the mechanized and automatic curving block processing production line is relatively mature, but the measures such as uniform compaction, pulp extraction and treading and kneading solidification in the compaction and forming process have been stagnant, which leads to poor stability and consistency of the curving block, and the diversity cannot be guaranteed, thereby affecting the quality and variety of the curving block. SUMMARY
[0003] The utility model provides a parameter controllable curving block bionic treading and kneading device, simulates artificial foot treading and kneading curving block for times to reach the purpose of uniform compaction and pulp extraction, can greatly improve the stability and consistency of curving block forming, and improve the production efficiency and reduce the labor intensity.
[0004] In order to solve the above technical problems, the utility model adopts the technical scheme of a parameter controllable curving block bionic treading and kneading device, which comprises a power device arranged on a rack, the power device is used for driving the lifting assembly to lift up and down, the lifting assembly comprises a lifting platform, the lifting platform is connected with a treading and kneading support through a connecting rib plate, a plurality of treading and kneading lifting guide sleeves are arranged on the treading and kneading support, a treading and kneading assembly is arranged on the lifting assembly, the treading and kneading assembly comprises an exciting vibration power device, the exciting vibration power device is used for driving an eccentric shaft assembly, the eccentric shaft assembly comprises a power shaft, a plurality of eccentric bearings are arranged on the power shaft, the eccentric bearings are separated by a spacer, an output sleeve rod is connected with the eccentric bearings, the lower end of the output sleeve rod is hinged with a treading and kneading connecting rod device, the treading and kneading connecting rod device comprises a supporting hinge base, a loading connecting rod is hinged with the supporting hinge base, at least one group of tolerance connecting rods are arranged on the loading connecting rod, the upper end of the tolerance connecting rod is hinged with the loading connecting rod, and the lower end is hinged with a treading and kneading connecting device, the lower end of the treading and kneading connecting device is connected with a treading and kneading die, and the treading and kneading connecting device moves up and down along the treading and kneading lifting guide sleeve.
[0005] In the preferred scheme, the treading and kneading connecting rod device comprises an expansion connecting rod, the supporting hinge base is arranged in two groups, the expansion connecting rod is hinged on the treading and kneading support through the supporting hinge base, and the expansion connecting rod and the loading connecting rod are provided with expansion gears which are engaged with each other.
[0006] In the preferred scheme, the exciting vibration power device comprises a power motor, a driving shaft is arranged on the connecting rib plate, a driving wheel is arranged on the rotating shaft of the power motor, a driven wheel is arranged on the driving shaft, the driving wheel and the driven wheel are driven through a transmission belt, a driving gear is arranged on the driving shaft, and a driven gear which is engaged with the driving gear is arranged on the power shaft.
[0007] In the preferred scheme, the connecting device comprises a connecting sleeve, a connecting slide rod is arranged in the connecting sleeve, one end of the connecting slide rod is connected with the kneading die, the other end of the connecting slide rod is connected with the limiting cover after penetrating through the connecting sleeve, support sleeves matched with the connecting slide rod are arranged at both ends of the connecting sleeve, two groups of adjusting rings are arranged on the outer side of the connecting slide rod, one group of adjusting rings is connected with the support sleeve away from the kneading die, the other group is connected with the connecting slide rod, a force transmission spring is arranged between the two groups of adjusting rings, and a hinged lug plate is arranged at the end of the connecting sleeve away from the kneading die.
[0008] In the preferred scheme, a guide rod is arranged on the frame, and a platform lifting guide sleeve matched with the guide rod is arranged on the lifting platform.
[0009] In the preferred scheme, the power device comprises a lead screw, the lead screw is matched with a lifting nut, the lifting nut is fixed on the lifting platform, a through hole is arranged on the lifting platform corresponding to the lead screw, and the lead screw is driven by a motor.
[0010] In the preferred scheme, a lubricating mechanism is arranged on the lifting platform corresponding to the through hole, the lubricating mechanism comprises a nut seat arranged at the bottom of the lifting platform, and the nut seat is threadedly connected with an oil storage cup.
[0011] In the preferred scheme, the lifting platform is provided with an oil filling hole, and the oil filling hole is connected with the side wall of the nut seat through an oil filling pipe.
[0012] In the preferred scheme, the bottom of the oil storage cup is provided with a drain pipe, and the drain pipe is provided with a drain valve.
[0013] In the preferred scheme, the lifting platform is provided with an oil blocking sleeve corresponding to the lead screw.
[0014] The parameter-controllable curved block bionic kneading device has the following beneficial effects:
[0015] 1. The power device drives the lifting assembly to move up and down, performs a lifting action, and the lifting platform reaches a set position; under the driving action of the vibration excitation power device, the eccentric shaft assembly and the kneading connecting rod device generate a vibration excitation action, the vibration excitation action is transmitted to the kneading die, the kneading die generates an ordered kneading action, and the kneading strength, time length and frequency are accurately controllable.
[0016] 2. After the curved block is compacted and formed, the curved block is subjected to multiple kneading, uniform compaction, thickening, kneading solidification and quality improvement, the stability and consistency of the curved block forming are greatly improved, and the production efficiency is improved and the labor intensity is reduced.
[0017] 3. The power device transmits power to the screw rod through the transmission mechanism, the screw rod rotates to drive the lifting platform to make lifting action, so that the lifting platform makes lifting motion, the compaction time, compaction stroke and compaction strength are controllable, the stability and consistency of the briquetting are greatly improved, and the production efficiency is improved and the labor intensity is reduced.
[0018] 4. In the operation, the screw rod is in friction with the lifting nut to generate heat, and a section of the screw rod is soaked in the lubricating oil in the oil storage cup to meet the lubrication and heat dissipation requirements. BRIEF DESCRIPTION OF DRAWINGS
[0019] The utility model will be further described below in combination with the drawings and examples:
[0020] Figure 1 It is the front view of the utility model;
[0021] Figure 2 It is the left view of the utility model;
[0022] Figure 3 It is the top view of the utility model;
[0023] Figure 4 It is the distribution top view of the kneading die;
[0024] Figure 5 It is the front view of the kneading assembly;
[0025] Figure 6 It is the left view of the kneading assembly;
[0026] Figure 7 It is the top view of the kneading assembly;
[0027] Figure 8 It is the relative position schematic diagram of the kneading die and the kneading assembly;
[0028] Figure 9 It is the cooperation structure schematic diagram of the lifting assembly and the power device;
[0029] Figure 10 It is the left view of Figure 9 ;
[0030] Figure 11 It is the structure schematic diagram of the kneading connecting device;
[0031] Figure 12 It is the left view of Figure 11 ;
[0032] Figure 13 It is the structure schematic diagram of the lubricating mechanism;
[0033] In the drawings: rack 100, guide rod 110;
[0034] Power device 200, screw rod 210, lifting nut 220, motor 230;
[0035] Lifting assembly 300, lifting platform 310, platform lifting guide sleeve 311, through hole 312, oil filling hole 313, connecting rib plate 320, kneading support 330, lifting guide sleeve 331;
[0036] Kneading assembly 400, excitation power device 410, power motor 411, drive shaft 412, driving wheel 413, driven wheel 414, transmission belt 415, driving gear 416, driven gear 417, eccentric shaft assembly 420, power shaft 421, eccentric shaft bearing 422, spacer sleeve 423, output sleeve rod 424, kneading connecting rod device 430, support hinge base 431, loading connecting rod 432, tolerance connecting rod 433, expansion connecting rod 434, expansion gear 435;
[0037] Kneading connecting device 500, connecting sleeve 510, connecting slide rod 520, support sleeve 530, adjusting ring 540, force transmission spring 550, hinged lug plate 560, limit cap 570;
[0038] Kneading mold 600;
[0039] Lubricating mechanism 700, nut seat 710, oil storage cup 720, oil drain pipe 730, oil drain valve 740, oil baffle 750, oil filling pipe 760. DETAILED DESCRIPTION
[0040] Example 1:
[0041] As Figures 1-8 shown, a parameter-controllable curved block bionic kneading device, comprising a power device 200 arranged on a rack 100, the power device 200 is used for driving the lifting assembly 300 up and down.
[0042] The lifting assembly 300 comprises a lifting platform 310, the lifting platform 310 is connected with the kneading support 330 through the connecting rib plate 320, and the kneading support 330 moves up and down synchronously with the lifting platform 310. A plurality of kneading lifting guide sleeves 331 are arranged on the kneading support 330, which are used for guiding the kneading connecting device 500 to move up and down.
[0043] The lifting assembly 300 is provided with a stepping and rubbing assembly 400, which comprises a vibration power device 410, the vibration power device 410 is used to drive an eccentric shaft assembly 420, the eccentric shaft assembly 420 comprises a power shaft 421, the power shaft 421 is provided with a plurality of eccentric bearings 422, the eccentric bearings 422 are different in installation angle, the eccentric bearings 422 are separated by a spacer 423, the power shaft 421 is provided with a locker at both ends for axial locking of the eccentric bearings 422, the eccentric bearings 422 are connected with an output sleeve rod 424 at the outside, and the output sleeve rod 424 is hingedly connected with a stepping and rubbing connecting rod device 430 at the lower end. The vibration power device 410 converts the rotary motion into reciprocating motion and outputs the vibration action through the output sleeve rod 424.
[0044] The stepping and rubbing connecting rod device 430 comprises a supporting hinge base 431, which is installed on the stepping and rubbing support 330, a loading connecting rod 432 is hingedly connected with the supporting hinge base 431 at the middle, and the loading connecting rod 432 is provided with at least one set of tolerance connecting rods 433. In this embodiment, two sets of tolerance connecting rods 433 are arranged on each set of loading connecting rods 432, and the two sets of tolerance connecting rods 433 are respectively hingedly connected on both sides of the supporting hinge base 431. When the loading connecting rod 432 moves around the supporting hinge base 431, the end point makes a circular motion, and the relative linear motion has a deviation, which is eliminated through the tolerance connecting rods 433.
[0045] The upper end of the tolerance connecting rod 433 is hingedly connected with the loading connecting rod 432, the lower end is hingedly connected with a stepping and rubbing connecting device 500, the lower end of the stepping and rubbing connecting device 500 is connected with a stepping and rubbing die 600, and the stepping and rubbing connecting device 500 moves up and down along the stepping and rubbing lifting guide sleeve 331.
[0046] A plurality of sets of stepping and rubbing connecting rod devices 430 are arranged corresponding to the plurality of eccentric bearings 422, and a plurality of sets of tolerance connecting rods 433 are arranged on the loading connecting rod 432 of the stepping and rubbing connecting rod device 430, so as to control a plurality of sets of stepping and rubbing dies 600.
[0047] Due to the action of the eccentric bearings 422 of the eccentric shaft assembly 420, a vibration action with certain strength and amplitude is generated, the vibration action is divided into multiple paths through the stepping and rubbing connecting rod device 430, and the stepping and rubbing die 600 is driven to make a stepping and rubbing action through the stepping and rubbing connecting device 500.
[0048] The stepping and rubbing die 600 is provided with a plurality of sets corresponding to the plurality of sets of stepping and rubbing connecting devices 500, and is composed of a plurality of small dies similar to the human palm. Each small die is provided with a connecting device and can be connected with the stepping and rubbing connecting device 500. The plurality of small dies form a whole, and the part in contact with the cam block is consistent with the shape of the cam block, so that each small die alternately steps and rubs on the different surfaces of the cam block. The stepping and rubbing die is generally composed of 4, 6 or 8 small dies.
[0049] Preferably, the kneading connecting rod device 430 comprises an extension connecting rod 434, two sets of support hinges 431 are arranged, the extension connecting rod 434 is hinged on the kneading support 330 through the support hinges 431, and the extension connecting rod 434 and the loading connecting rod 432 are provided with extension gears 435 which are engaged with each other.
[0050] Through the engagement between the extension gears 435, the extension connecting rod 434 is rotated simultaneously when the loading connecting rod 432 is rotated, so that the vibration action is distributed into multiple paths and is alternately output.
[0051] Preferably, as shown in Figure 7 the vibration force device 410 comprises a power motor 411, a driving shaft 412 is arranged on the connecting rib plate 320, the driving shaft 412 is rotatably installed on the connecting rib plate 320 through a bearing, a driving wheel 413 is arranged on a rotating shaft of the power motor 411, a driven wheel 414 is arranged on the driving shaft 412, the driving wheel 413 and the driven wheel 414 are driven through a transmission belt 415, a driving gear 416 is arranged on the driving shaft 412, a driven gear 417 which is engaged with the driving gear 416 is arranged on the power shaft 421, and the rotation of the power shaft 421 of the eccentric shaft assembly 420 is driven through the power motor 411.
[0052] Preferably, as shown in Figures 11-12 the kneading connecting device 500 comprises a connecting sleeve 510, a connecting sliding rod 520 is arranged in the connecting sleeve 510, one end of the connecting sliding rod 520 is connected with the kneading die 600, the other end passes through the connecting sleeve 510 and is connected with a limiting cover 570, support sleeves 530 which are matched with the connecting sliding rod 520 are arranged at two ends of the connecting sleeve 510, two sets of adjusting rings 540 are arranged on the outer side of the connecting sliding rod 520, one set of the adjusting rings 540 is connected with the support sleeve 530 which is away from the kneading die 600, the other set is connected with the connecting sliding rod 520, a force transmission spring 550 is arranged between the two sets of adjusting rings 540, and a hinge lug 560 is arranged at an end of the connecting sleeve 510 which is away from the kneading die 600.
[0053] Under the action of the force transmission spring 550, the kneading die 600 gradually presses and kneads the curved block downward, gradually pressurizes, and slowly pressurizes and depressurizes in the whole kneading process, so that the forming quality of the curved block is ensured.
[0054] Embodiment 2:
[0055] Different from the embodiment 1, as shown in Figures 1-2 and Figures 9-10 a guide rod 110 is arranged on the rack 100, a platform lifting guide sleeve 311 which is matched with the guide rod 110 is arranged on the lifting platform 310, and the stability of the lifting platform 310 in upward and downward movement is ensured through the cooperation of the guide rod 110 and the platform lifting guide sleeve 311.
[0056] The power device 200 comprises a screw rod 210 cooperating with a lifting nut 220 fixed on a lifting platform 310, the lifting platform 310 is provided with a through hole 312 corresponding to the screw rod 210, and the screw rod 210 is driven by a motor 230.
[0057] Specifically, the motor 230 directly adopts a servo motor with heat dissipation function, and can also adopt a stepping motor, and in the condition of low standard, an ordinary motor can also be adopted. The motor 230 drives the screw rod 210 through a transmission mechanism, which can be selected from a gearbox, a gearbox+gear, and a gearbox+belt transmission mechanism. For example, the transmission mechanism is selected from a gearbox, the motor shaft of the motor 230 is connected with the input end of the gearbox, and the output end of the gearbox is connected with the screw rod 210. In order to improve the rotation stability of the screw rod 210, a support seat is arranged on the rack 100, and the upper end of the screw rod 210 is rotatably installed on the support seat through a bearing.
[0058] The screw rod 210 is driven to rotate by the motor 230, and due to the cooperation of the screw rod 210 and the lifting nut 220, the lifting platform 310 is driven to move up and down.
[0059] Embodiment 3:
[0060] Different from embodiment 2, as shown in Figure 13 The lifting platform 310 is provided with a lubricating mechanism 700 corresponding to the through hole 312, and the lubricating mechanism 700 comprises a nut seat 710 arranged at the bottom of the lifting platform 310, and the nut seat 710 is threadedly connected with an oil storage cup 720.
[0061] A part of the screw rod 210 is immersed in the lubricating oil in the oil storage cup 720, and the lubricating oil lubricates the rotation of the screw rod 210 and removes the heat generated during the rotation of the screw rod 210 relative to the lifting nut 220, meeting the demand of lubrication and heat dissipation.
[0062] The lifting platform 310 is provided with an oil filling hole 313 connected with the side wall of the nut seat 710 through an oil filling pipe 760, facilitating the addition of lubricating oil to the oil storage cup 720.
[0063] Further, the bottom of the oil storage cup 720 is provided with a drain pipe 730, and the drain pipe 730 is provided with a drain valve 740. By arranging the drain pipe 730 and the drain valve 740, it is convenient to carry out maintenance and empty the lubricating oil, or replace or circulate the lubricating oil in the oil storage cup 720, which is helpful for cooling.
[0064] The lifting platform 310 is provided with an oil retaining sleeve 750 corresponding to the screw rod 210. The oil retaining sleeve 750 is arranged around the outer side of the screw rod 210, reducing the splashing of lubricating oil during the rotation of the screw rod 210.
[0065] The working principles of the above three embodiments are as follows:
[0066] The power device 200 drives the lifting assembly 300 to move up and down, and performs a lifting action; when the lifting platform 310 reaches a set position, the lifting platform 310 stops and remains stable; the kneading assembly 400 is started, and under the driving action of the exciting vibration power device 410, the eccentric shaft assembly 420 and the kneading connecting rod device 430 generate exciting vibration actions, and the exciting vibration actions are transmitted to the kneading mold 600 through the kneading connecting device 500, so that the kneading mold 600 generates ordered kneading actions, and the kneading strength, time length and frequency are accurately controllable.
[0067] After the dough blocks are compacted and formed, and then subjected to multiple kneading, the purpose of uniform compaction, thickening, kneading solidification and quality improvement of the dough blocks is achieved, and the stability and consistency of the dough block forming are greatly improved, and the production efficiency is improved and the labor intensity is reduced.
[0068] The above embodiments are only preferred technical solutions of the present application, and should not be regarded as a limitation of the present application; the embodiments in the application and the features in the embodiments can be combined with each other as long as there is no conflict. The protection scope of the present application should be the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features recorded in the claims. That is, the equivalent replacement improvement within the scope is also within the protection scope of the present application.
Claims
1. A parameter-controllable, biomimetic kneading and treading device for curved blocks, characterized in that: The utility model provides a kind of foot massage machine, including the power device (200) being arranged on rack (100), power device (200) is used to drive up and down lifting assembly (300) up and down, lifting assembly (300) includes lifting platform (310), lifting platform (310) is connected by connecting rib plate (320) foot massage support (330), foot massage support (330) is equipped with several foot massage lifting guide sleeve (331), lifting assembly (300) is equipped with foot massage assembly (400), foot massage assembly (400) includes vibration power device (410), vibration power device (410) is used to drive eccentric shaft assembly (420), eccentric shaft assembly (420) includes power shaft (421), power shaft (421) is equipped with several eccentric bearing (422), eccentric bearing (422) is separated by spacer (423) between, eccentric bearing (422) outside connection output sleeve rod (424), output sleeve rod (424) lower end is hinged with foot massage connecting rod device (430), foot massage connecting rod device (430) includes support hinge base (431), loading connecting rod (432) is hinged with support hinge base (431), loading connecting rod (432) is equipped with at least one group of tolerance connecting rod (433), tolerance connecting rod (433) upper end is hinged with loading connecting rod (432), lower end is hinged with foot massage connecting device (500), foot massage connecting device (500) lower end is connected with foot massage mould (600), foot massage connecting device (500) moves up and down along foot massage lifting guide sleeve (331).
2. The parameter-controllable curved block bionic treading and rubbing device according to claim 1, characterized in that: The foot massage connecting rod device (430) includes expansion connecting rod (434), support hinge base (431) is provided with two groups, expansion connecting rod (434) is hinged on foot massage support (330) by support hinge base (431), expansion connecting rod (434) and loading connecting rod (432) end are equipped with the expansion gear (435) of mutual engagement.
3. The parameter-controllable curved block bionic treading and rubbing device according to claim 1, characterized in that: The vibration power device (410) includes power motor (411), connecting rib plate (320) is equipped with driving shaft (412), the rotating shaft of power motor (411) is equipped with driving wheel (413), driving shaft (412) is equipped with driven wheel (414), driving wheel (413) and driven wheel (414) are driven by transmission belt (415), driving shaft (412) is equipped with driving gear (416), power shaft (421) is equipped with driven gear (417) meshing with driving gear (416).
4. The parameter-controllable curved block imitated treading and rubbing device according to claim 1, characterized in that: The connecting device (500) comprises a connecting sleeve (510), a connecting slide rod (520) is arranged in the connecting sleeve (510), one end of the connecting slide rod (520) is connected with the kneading die (600), the other end of the connecting slide rod (520) is connected with the limiting cover (570) after penetrating through the connecting sleeve (510), support sleeves (530) are arranged at both ends of the connecting sleeve (510) and matched with the connecting slide rod (520), two groups of adjusting rings (540) are arranged on the outer side of the connecting slide rod (520), one group of the adjusting rings (540) is connected with the support sleeve (530) away from the kneading die (600), the other group is connected with the connecting slide rod (520), a force transmission spring (550) is arranged between the two groups of adjusting rings (540), and the end of the connecting sleeve (510) away from the kneading die (600) is provided with a hinged lug plate (560).
5. The parameter-controllable curved block imitated treading and rubbing device according to claim 1, characterized in that: The rack (100) is provided with a guide rod (110), and the lifting platform (310) is provided with a platform lifting guide sleeve (311) matched with the guide rod (110).
6. The parameter-controllable curved block imitated treading and rubbing device according to claim 5, characterized in that: The power device (200) comprises a lead screw (210), the lead screw (210) is matched with a lifting nut (220), the lifting nut (220) is fixed on the lifting platform (310), the lifting platform (310) is provided with a through hole (312) corresponding to the lead screw (210), and the lead screw (210) is driven by a motor (230).
7. The parameter-controllable curved block imitated treading and rubbing device according to claim 6, characterized in that: The lifting platform (310) is provided with a lubricating mechanism (700) corresponding to the through hole (312), the lubricating mechanism (700) comprises a nut seat (710) arranged at the bottom of the lifting platform (310), and the nut seat (710) is threadedly connected with an oil storage cup (720).
8. The parameter-controllable curved block imitated treading and rubbing device according to claim 7, characterized in that: The lifting platform (310) is provided with an oil filling hole (313), and the oil filling hole (313) is connected with the side wall of the nut seat (710) through an oil filling pipe (760).
9. The parameter-controllable curved block imitated treading and rubbing device according to claim 8, characterized in that: The bottom of the oil storage cup (720) is provided with a drain pipe (730), and the drain pipe (730) is provided with a drain valve (740).
10. The parameter-controllable curved block imitated treading and rubbing device according to claim 7, characterized in that: The lifting platform (310) is provided with an oil blocking sleeve (750) corresponding to the lead screw (210).
Citation Information
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