Anti-collision miscellaneous zirconium drill counting and packaging machine

Abstract

The utility model discloses an anti-collision miscellaneous zirconium drill counting and packaging machine which comprises a machine cabinet, a double-station material storing and bagging mechanism is installed at one end of the top of the machine cabinet, a machine frame is installed at one end of one side of the top of the machine cabinet, and a raw material supplementing hopper, a first-stage material supplementing trough and a second-stage material supplementing trough are sequentially installed on one side of the top end of the machine frame from left to right. The other side of the top end of the machine frame is provided with the multi-channel feeding counting mechanism, the other end of one side of the top of the machine cabinet is provided with the belt buffering material collecting mechanism, the other side of the top of the machine cabinet is provided with the vacuum sealing mechanism, and the other end of the top of the machine cabinet is provided with the stacking and binding mechanism. The miscellaneous zirconium drill counting and packaging machine is high in visual counting precision, the rotating belt is additionally arranged, zirconium drills are taken away in time, collision is avoided, the zirconium drills are conveyed to the material collecting groove, the whole counting and packaging process is designed according to the anti-collision requirement, and the probability that sharp corners of the zirconium drills are cracked and damaged in the counting and packaging process is greatly reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to packing machine technical field, concretely is a kind of anti-collision miscellaneous shape zirconium drill counting packing machine. BACKGROUND

[0002] The decoration of headwear, necklace, ring, mobile phone, toy, nail art, clothing, hat and other products uses artificial gem more and more, among which zirconium drill is widely used because of its outstanding cost performance.

[0003] The product of miscellaneous shape zirconium drill is usually larger, with specification size of 2-8mm, and it has the characteristics of larger volume, certain weight, more sharp cutting surface and sharp angle, more easily knock, and higher price, and the packing of zirconium drill generally requires packing in units of 100 or integer multiples of 100, and the conventional packing method in the industry is to manually use sieve die to sieve 100 each time for counting, then pour into funnel, then put into bag and seal, but the miscellaneous shape zirconium drill packing method has the following shortcomings:

[0004] The current miscellaneous shape zirconium drill packing method takes time and effort to review the number because sieve die sieves 100 each time;

[0005] (2) When packing miscellaneous shape zirconium drill, the probability of zirconium drill cutting surface and sharp angle breaking is high, and the packing bag is not convenient to realize vacuum packing.

[0006] In view of the above situation, an anti-collision miscellaneous shape zirconium drill counting packing machine is proposed to solve the above problems. INVENTION CONTENTS

[0007] The utility model aims at providing an anti-collision miscellaneous shape zirconium drill counting packing machine to solve the problems of the current miscellaneous shape zirconium drill packing method taking time and effort to review the number because sieve die sieves 100 each time, the probability of zirconium drill cutting surface and sharp angle breaking is high when packing miscellaneous shape zirconium drill, and the packing bag is not convenient to realize vacuum packing.

[0008] To achieve the above purpose, the utility model provides the following technical scheme: an anti-collision miscellaneous shape zirconium drill counting packing machine, comprising a cabinet, one end of the top of the cabinet is provided with a double-station storage bagging mechanism, one end of one side of the top of the cabinet is provided with a rack, the top of the rack is provided with a raw material replenishing hopper, a first-stage replenishing chute and a second-stage replenishing chute from left to right on one side, a visual counting camera is installed on the top of the cabinet near the second-stage replenishing chute, a multi-channel feeding counting mechanism is installed on the other side of the top of the rack, a belt buffer material collecting mechanism is installed on the other end of one side of the top of the cabinet, a vacuum sealing mechanism is installed on the other side of the top of the cabinet, and a packing tape stacking mechanism is installed on the other end of the top of the cabinet.

[0009] When the anti-collision irregular-shaped zirconia drill counting and packaging machine is used, the zirconia drills are taken away in time by the increased rotating belt to avoid collision, and the zirconia drills are sent to the material collecting tank, and the whole counting and packaging process is designed according to the anti-collision requirement, so that the probability of zirconia drill tip corner chipping, breaking and damage in the counting and packaging process is greatly reduced.

[0010] As a preferred technical scheme of the utility model, the double-station material storage and bagging mechanism comprises a rotating platform, two lifting guide rail seats, two lifting cylinders, a material storage tank station one and a material storage tank station two, the rotating platform is installed on the top of the cabinet, lifting guide rail seats are installed on both sides of the top end of the rotating platform, lifting cylinders are installed on the top end of the two lifting guide rail seats, the movable end of one of the lifting cylinders is installed with the material storage tank station one, and the movable end of the other lifting cylinder is installed with the material storage tank station two. The double-station material storage and bagging mechanism is used for bagging the counted zirconia drills.

[0011] As a preferred technical scheme of the utility model, the material storage tank station one and the material storage tank station two are slidably connected with the two lifting guide rail seats. The lifting guide rail seat improves the stability during the lifting of the material storage tank.

[0012] As a preferred technical scheme of the utility model, the multi-channel feeding and counting mechanism comprises a raw material main hopper, a primary main feeding groove and a secondary main feeding groove, and the raw material main hopper, the primary main feeding groove and the secondary main feeding groove are installed on the top end of the rack from left to right. The multi-channel feeding and counting mechanism is used for feeding the zirconia drills.

[0013] As a preferred technical scheme of the utility model, the belt buffer material collecting mechanism comprises an aluminum profile support, a material collecting tank, four belt rollers, a plurality of material receiving buffer belts, a driving motor and two linear vibrators, the aluminum profile support is installed on the top of the cabinet, belt rollers are rotatably connected to both sides of the top and both sides of the bottom of the aluminum profile support, a plurality of material receiving buffer belts are sleeved on the surfaces of the four belt rollers, two linear vibrators are installed in the aluminum profile support, a material collecting tank is installed on the top end of the two linear vibrators, and a driving motor is installed at the bottom of the aluminum profile support. The belt buffer material collecting mechanism can avoid collision and damage of the zirconia drills during material collecting.

[0014] As a preferred technical scheme of the utility model, the vacuum sealing mechanism comprises a vacuum cavity, a door opening cylinder, a sealing and pressing cylinder, a vacuum sealing door, a sealing electric heating plate, a sealing silica gel pressing strip and a pressing plate, the vacuum cavity is installed on the top of the cabinet, a vacuum sealing door is installed on the middle of the top of the vacuum cavity, a door opening cylinder is installed on the top of the back of the vacuum cavity, one end of the door opening cylinder is rotationally connected with the vacuum sealing door, a sealing and pressing cylinder is installed in the vacuum cavity, a pressing plate is installed on the movable end of the sealing and pressing cylinder, the surface of the pressing plate is connected with a sealing silica gel pressing strip, and a sealing electric heating plate is installed on one side of the inner wall of the vacuum cavity. The vacuum sealing mechanism is arranged to seal the packaging belt in vacuum.

[0015] As a preferred technical scheme of the utility model, the stacking and binding mechanism comprises a small binding belt machine and four limiting plates, the small binding belt machine is installed on the top of the cabinet, and two limiting plates are installed on the top of the small binding belt machine. The stacking and binding mechanism is arranged to stack and bind the packaging bags.

[0016] As a preferred technical scheme of the utility model, when vacuum packaging, the angle of the bag is adjusted, so that the zirconium drills slide along the edge of the bag to the bottom, avoiding direct collision between the zirconium drills.

[0017] Compared with the prior art, the utility model has the advantages that:

[0018] 1. The vision counting precision of the irregular zirconium drill counting and packaging machine is high, the counting precision can reach 3‰, which is greatly improved compared with the manual counting precision of 10‰, the counting and packaging speed is fast, one machine is equivalent to five workers, labor is saved, and when the counting and packaging machine operates, one worker can watch multiple machines, only needs to replenish the zirconium drills for the machine, and other actions are automatically completed by the machine.

[0019] 2. The zirconium drills are taken away in time through the rotating belt, collision is avoided, the zirconium drills are sent to the material collecting groove, the whole counting and packaging process is designed according to the anti-collision requirement, the probability of zirconium drill tip corner chipping and breaking in the counting and packaging process is greatly reduced, the linear vibrator has two, one is in front and the other is behind, the speed of the front linear vibrator is adjusted, so that the zirconium drills do not overlap and staggered movement, which is beneficial to the camera shooting and calculation, improves the calculation precision, the packaging bag sealing is neat and consistent, and vacuum packaging can be realized, so that the packaged products will not collide and damage each other in the transportation process. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a perspective view of the utility model;

[0021] Figure 2 It is a perspective view of the double-station material storage and bagging mechanism of the utility model;

[0022] Figure 3 It is a perspective view of the multi-channel feeding counting mechanism of the utility model;

[0023] Figure 4 It is a perspective view of the belt buffering material collecting mechanism of the utility model;

[0024] Figure 5 It is a perspective view of the vacuum sealing mechanism of the utility model;

[0025] Figure 6 It is a perspective view of the wrapping tape stacking mechanism of the utility model.

[0026] In the figure: 1, cabinet; 2, double-station material storage and bagging mechanism; 201, rotating platform; 202, lifting guide rail seat; 203, lifting air cylinder; 204, material storage groove station one; 205, material storage groove station two; 3, multi-channel feeding counting mechanism; 301, raw material main hopper; 302, primary main feeding groove; 303, secondary main feeding groove; 4, belt buffering material collecting mechanism; 401, aluminum profile support; 402, material collecting groove; 403, belt roller; 404, material receiving buffering belt; 405, driving motor; 406, linear vibrator; 5, vacuum sealing mechanism; 501, vacuum cavity; 502, door opening air cylinder; 503, sealing and pressing air cylinder; 504, vacuum sealing door; 505, sealing electric hot plate; 506, sealing silica gel pressing strip; 507, pressing plate; 6, wrapping tape stacking mechanism; 601, small-sized wrapping tape machine; 602, limiting plate; 7, visual counting camera; 8, rack; 9, raw material replenishing hopper; 10, primary replenishing material groove; 11, secondary replenishing material groove. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] Please refer to Figures 1-6The utility model provides a kind of anti-collision miscellaneous shape zirconium drill counting packaging machine, including cabinet 1, one end of the top of cabinet 1 is equipped with double-station storage bagging mechanism 2, one end of the top of cabinet 1 is installed rack 8, the top of rack 8 is installed with raw material replenishing hopper 9, first-stage replenishing chute 10 and second-stage replenishing chute 11 from left to right in turn in one side, visual counting camera 7 is installed at the top of cabinet 1 near second-stage replenishing chute 11, the other side of the top of rack 8 is installed with multi-channel feeding counting mechanism 3, the other end of the top of cabinet 1 is installed with belt buffer material collecting mechanism 4, the other side of the top of cabinet 1 is installed with vacuum sealing mechanism 5, the other end of the top of cabinet 1 is installed with stacking tape binding mechanism 6.

[0029] When using, zirconium drill is added to raw material replenishing hopper 9, and the material groove is replenished, and the visual counting camera 7 is used for counting, and the visual counting precision is high, and the counting precision of 3 ‰ can be realized, compared with the manual counting precision 10 ‰, there is a substantial improvement, belt buffer material collecting mechanism 4 is used to collect zirconium drill and prevent mutual collision damage between zirconium drills, double-station storage bagging mechanism 2 is used to bag zirconium drill, vacuum sealing mechanism 5 is used to vacuum seal packaging bag, and stacking tape binding mechanism 6 is used to stack and bind packaging bag.

[0030] Double-station storage bagging mechanism 2 includes rotating platform 201, two lifting guide rail seats 202, two lifting cylinders 203, storage tank station one 204 and storage tank station two 205, rotating platform 201 is installed on the top of cabinet 1, lifting guide rail seat 202 is installed on both sides of the top of rotating platform 201, lifting cylinder 203 is installed on the top of two lifting guide rail seats 202, the movable end of one of lifting cylinder 203 is installed with storage tank station one 204, the movable end of the other lifting cylinder 203 is installed with storage tank station two 205, storage tank station one 204 and storage tank station two 205 are slidably connected with two lifting guide rail seats 202 respectively, to improve stability, multi-channel feeding counting mechanism 3 includes raw material main hopper 301, first-stage main feeding chute 302 and second-stage main feeding chute 303, raw material main hopper 301, first-stage main feeding chute 302 and second-stage main feeding chute 303 are installed on the top of rack 8 from left to right, for feeding.

[0031] When using, zirconium drill is added to the hopper of multi-channel feeding counting mechanism 3, and raw material is fed, in double-station storage bagging mechanism 2, well-counted material is received and bagged in front storage tank station, and the inclination angle and the deceleration material falling impact force can be reduced, in rear storage tank station, packaged bag is unloaded, and empty bag is sleeved, rotating platform 201 is used to rotate two stations, lifting cylinder 203 drives storage tank station to move up and down, and lifting guide rail seat 202 can improve the stability of movement.

[0032] The belt buffering and collecting mechanism 4 comprises an aluminum profile support 401, a collecting groove 402, four belt rollers 403, a plurality of material receiving and buffering belts 404, a driving motor 405 and two linear vibrators 406. The aluminum profile support 401 is installed on the top of the cabinet 1. The belt rollers 403 are rotatably connected to the top and the bottom of the aluminum profile support 401. The surfaces of the four belt rollers 403 are sleeved with a plurality of material receiving and buffering belts 404, which play a buffering role. The two linear vibrators 406 are installed in the aluminum profile support 401. The top ends of the two linear vibrators 406 are provided with the collecting groove 402. The bottom of the aluminum profile support 401 is provided with the driving motor 405, which plays a driving role.

[0033] In use, the belt buffering and collecting mechanism 4 drives the belt rollers 403 to rotate by the driving motor 405, thereby driving the belt to run. The zirconium drills fall from the upstream feeding groove onto the belt. Since the belt moves continuously, the zirconium drills are immediately moved away from the falling position, so as to avoid the impact of the falling zirconium drills on the zirconium drills. The two linear vibrators 406 are arranged in front of and behind each other. By adjusting the speed of the front linear vibrator 406, the zirconium drills are not overlapped and are staggered, which is beneficial to the camera shooting and calculation and improves the calculation accuracy. When the material is replenished, the zirconium drills are directly replenished into the collecting groove 402.

[0034] The vacuum sealing mechanism 5 comprises a vacuum cavity 501, an opening door cylinder 502, a sealing and pressing cylinder 503, a vacuum sealing door 504, a sealing electric heating plate 505, a sealing silica gel pressing strip 506 and a pressing plate 507. The vacuum cavity 501 is installed on the top of the cabinet 1. The middle part of the top end of the vacuum cavity 501 is provided with the vacuum sealing door 504. The top of the back of the vacuum cavity 501 is provided with the opening door cylinder 502, and one end of the opening door cylinder 502 is rotatably connected to the vacuum sealing door 504. The inside of the vacuum cavity 501 is provided with the sealing and pressing cylinder 503. The movable end of the sealing and pressing cylinder 503 is provided with the pressing plate 507. The surface of the pressing plate 507 is connected with the sealing silica gel pressing strip 506. One side of the inner wall of the vacuum cavity 501 is provided with the sealing electric heating plate 505, which is used for heating and sealing. The wrapping and binding mechanism 6 comprises a small binding machine 601 and four limiting plates 602. The small binding machine 601 is installed on the top of the cabinet 1. The top of the small binding machine 601 is provided with two limiting plates 602 on both sides, which are used for limiting the packaging bag. When vacuum packaging, the angle of the bag is adjusted, so that the zirconium drills slide along the edge of the bag to the bottom, avoiding direct collision between the zirconium drills.

[0035] In use, the vacuum sealing mechanism 5 is provided, the sealing cylinder 503 pushes the sealing silica gel strip 506 to move, cooperates with the sealing electric heating plate 505 to seal the packaging bag, the door cylinder 502 is arranged to push the vacuum sealing door 504 to move, realizes vacuum sealing, finally at the bag stacking and banding mechanism 6, cooperates with the arrangement of the two side limiting plates 602 to stack the packaging bags and automatically band them.

[0036] In use, the utility model discloses a kind of anti-collision miscellaneous shape zirconia drill counting packaging machines, in the double-station storage bagging mechanism 2 of the miscellaneous shape zirconia drill counting packaging machine, material is received and bagged in front storage tank station, and the angle of inclination, the speed of material falling impact force is reduced, packaged bag is unloaded in rear storage tank station, and empty bag is put on, two stations are rotated using rotating platform 201, raw material is fed using multi-channel feeding counting mechanism 3 and is replenished, and counting is carried out using visual counting camera 7, belt buffer material collecting mechanism 4 is provided, zirconia drill falls from upstream feeding groove to belt, since belt continuously moves, zirconia drill is immediately moved away from falling position, avoid zirconia drill falling behind to impact it, vacuum sealing mechanism 5 is provided, sealing cylinder 503 pushes sealing silica gel strip 506 to move, cooperates with sealing electric heating plate 505 to seal the packaging bag, finally, bag stacking and banding mechanism 6 is used to stack and band the packaging bag, the miscellaneous shape zirconia drill counting packaging machine visual counting precision is high, can realize 3 ‰ counting precision, compared with artificial counting precision 10 ‰, there is substantial improvement, counting and packaging speed is fast, the counting and packaging speed of a machine is equivalent to five workers, saves labor, when counting and packaging machine operates, a worker can watch multiple machines, only needs to replenish zirconia drill for machine, other actions are automatically completed by machine, by increasing rotating belt, zirconia drill is taken away in time, avoid collision, zirconia drill is sent to material collecting groove 402, counting and packaging whole process are designed according to anti-collision requirements, greatly reduce the probability of zirconia drill sharp angle chipping and breaking during counting and packaging process, linear vibrator 406 has two, separated by front and rear, by adjusting the speed of front linear vibrator 406, zirconia drill does not overlap, staggered movement is beneficial to camera photography calculation, improve calculation precision, compared with uneven artificial sealing, machine displacement is the same every time, so that packaging bag sealing is neat and consistent, when vacuum packaging, the angle of bag is adjusted, so that zirconia drill slides along the edge of bag to bottom, avoid direct collision between zirconia drill, can realize vacuum packaging, ensure that packaged product does not appear mutual collision damage during transportation process, when replenishing, zirconia drill is directly replenished into material collecting groove 402.

[0037] Although the utility model has been explained in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A collision-proof, miscellaneous-shaped zirconia drill counting packaging machine comprising a cabinet (1), characterized in that: One end of the top of the cabinet (1) is provided with a double-station storage bagging mechanism (2), one end of the top of the cabinet (1) is provided with a rack (8), the top of the rack (8) is provided with a raw material supplementing hopper (9), a first-stage supplementing chute (10) and a second-stage supplementing chute (11) from left to right, the top of the cabinet (1) is provided with a visual counting camera (7) near the second-stage supplementing chute (11), the other side of the top of the rack (8) is provided with a multi-channel feeding counting mechanism (3), the other end of the top of the cabinet (1) is provided with a belt buffer material collecting mechanism (4), the other side of the top of the cabinet (1) is provided with a vacuum sealing mechanism (5), and the other end of the top of the cabinet (1) is provided with a wrapping tape stacking mechanism (6).

2. A collision resistant, irregularly shaped zircon bead counting packaging machine according to claim 1, characterized in that: The double-station storage bagging mechanism (2) comprises a rotating platform (201), two lifting guide rail seats (202), two lifting cylinders (203), a storage chute station one (204) and a storage chute station two (205), the rotating platform (201) is installed on the top of the cabinet (1), the lifting guide rail seats (202) are installed on both sides of the top of the rotating platform (201), the lifting cylinders (203) are installed on the top of the lifting guide rail seats (202), the lifting cylinder (203) is provided with the storage chute station one (204) and the storage chute station two (205).

3. A collating and counting machine for irregularly shaped zirconium pellets according to claim 2, characterized in that: The storage chute station one (204) and the storage chute station two (205) are slidably connected with the two lifting guide rail seats (202).

4. A collision resistant, irregularly shaped zircon bead counting and packaging machine according to claim 1, wherein: The multi-channel feeding counting mechanism (3) comprises a raw material main hopper (301), a first-stage main feeding chute (302) and a second-stage main feeding chute (303), and the raw material main hopper (301), the first-stage main feeding chute (302) and the second-stage main feeding chute (303) are installed on the top of the rack (8) from left to right.

5. A collision resistant, irregularly shaped zircon bead counting and packaging machine according to claim 1, wherein: The belt buffer material collecting mechanism (4) comprises an aluminum profile support (401), a material collecting chute (402), four belt rollers (403), a plurality of material receiving buffer belts (404), a driving motor (405) and two linear vibrators (406), the aluminum profile support (401) is installed on the top of the cabinet (1), the belt rollers (403) are rotatably connected to the top of the aluminum profile support (401) and the bottom of the aluminum profile support (401), the surface of the belt rollers (403) is provided with the plurality of material receiving buffer belts (404), the two linear vibrators (406) are installed in the aluminum profile support (401), the material collecting chute (402) is installed on the top of the linear vibrators (406), and the driving motor (405) is installed at the bottom of the aluminum profile support (401).

6. A collating and counting machine for irregularly shaped zirconium pellets according to claim 1, characterized in that: Said vacuum sealing mechanism (5) includes a vacuum cavity (501), an opening door cylinder (502), a sealing pressing cylinder (503), a vacuum sealing door (504), a sealing electric heating plate (505), a sealing silica gel pressing strip (506) and a pressing plate (507), the vacuum cavity (501) is installed on the top of the cabinet (1), the middle part of the top end of the vacuum cavity (501) is installed with the vacuum sealing door (504), the top of the back of the vacuum cavity (501) is installed with the opening door cylinder (502), one end of the opening door cylinder (502) is rotatably connected with the vacuum sealing door (504), the inside of the vacuum cavity (501) is installed with the sealing pressing cylinder (503), the movable end of the sealing pressing cylinder (503) is installed with the pressing plate (507), the surface of the pressing plate (507) is connected with the sealing silica gel pressing strip (506), one side of the inner wall of the vacuum cavity (501) is installed with the sealing electric heating plate (505).

7. A collision resistant, irregularly shaped zircon bead counting packaging machine according to claim 1, wherein: Said wrapping and binding mechanism (6) includes a small binding machine (601) and four limiting plates (602), the small binding machine (601) is installed on the top of the cabinet (1), two limiting plates (602) are installed on the two sides of the top of the small binding machine (601).

8. A collision resistant, irregularly shaped zircon bead counting packaging machine according to claim 6, wherein: When vacuum packaging, the angle of the bag is adjusted, so that the zirconium drills slide along the edge of the bag to the bottom, avoiding direct collision between the zirconium drills.

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