Aluminum oxide ton bag dumping device

Abstract

The utility model provides an aluminum oxide ton bag dumping device which comprises a base, a rotating support is installed on one side of the base, a tipping frame is movably installed on the top of the rotating support, a side protective fence is arranged on the peripheral side face of the top of the tipping frame, a power air cylinder is obliquely installed on one side of the rotating support, and a power cylinder is installed on the other side of the rotating support. A power air cylinder is arranged on the side protective fence, an ejector rod is arranged at the output end of the power air cylinder, one end of the ejector rod makes contact with the surface of the bottom end of the tipping frame, a pushing-over air cylinder is installed on the portion, located on the surface of the side protective fence, of the upper portion of the tipping frame, and a vibration air cylinder is vertically installed on the surface of the bottom end of the tipping frame. The aluminum oxide ton package is convenient to pour, the mode is simple to operate, the excess materials in the bag are completely poured as much as possible, after the series of actions are completed, an operator carries out final manual cleaning, it is ensured that the materials in the bag are completely poured, and finally the system is reset.

Description

TECHNICAL FIELD

[0001] The utility model relates to alumina ton packaging dumping technical field especially relates to a kind of alumina ton bag dumping device. BACKGROUND

[0002] At present, the main raw material of many domestic electrolytic aluminium plants is bagged alumina powder, which has the advantages of simple packaging, convenient stacking, regular shape and easy road transportation. However, it also has some disadvantages, such as difficult unloading of bagged material, which requires manual operation by workers, and many places in the unloading process use the method of cutting the bag to unload, which makes the original bag cannot be recycled, thus leading to the increase of production cost.

[0003] In view of the above problem that has plagued manufacturers for many years, the present scheme aims to use a new unloading method for dumping materials, instead of cutting the bag, and thus repeatedly use the bag, reduce production cost and meet the policy of energy saving and consumption reduction.

[0004] Therefore, it is necessary to provide an alumina ton bag dumping device to solve the above technical problems. SUMMARY

[0005] The utility model provides an alumina ton bag dumping device, which solves the problem in the background art.

[0006] In order to solve the above technical problems, the utility model provides an alumina ton bag pouring device, including the base, one side of the base is installed rotatory support, the rotatory support top swingly installs the tilting frame, the tilting frame top periphery is provided with side guardrail, one side of rotatory support is installed power cylinder, power cylinder output is provided with the top rod, the top rod one end is in contact with the tilting frame bottom end surface, the tilting frame top is installed push down cylinder in side guardrail surface, the tilting frame bottom end surface is installed vibration cylinder vertically, through the cooperation of rotatory support, tilting frame, power cylinder, push cylinder, vibration cylinder, it is convenient for the alumina ton package to pour, when operating, moves the travelling crane and hangs two bagged materials to the bearing platform, the worker opens the bag inlet (according to actual situation and safety requirement, can open the bag mouth first and then hoist), at this time, the operator operates the power cylinder and tilts, when tilting to about 15, the push down cylinder is opened, the bag is pushed down, after the bag is pushed down, the cylinder is retracted, the power cylinder continues to exert force and tilts, at this time, the material will flow into the original discharge funnel under the action of gravity, after a period of pouring, because the bag mouth is small, the material can not be poured completely, there will be about 20% of the remaining material in the bag, at this time, the operator operates the vibration cylinder and lifts the remaining material in the bag several times, as far as possible, the remaining material in the bag is poured clean, after this series of actions, the operator carries out the final manual cleaning, ensures that the material in the bag is poured clean, finally resets the system.

[0007] Preferably, the rotatory support side is installed with a buffer seat, the buffer seat is internally provided with a support cylinder, the support cylinder is internally and vertically installed with a spring at the bottom end, the spring top end is provided with a support plate, the support plate bottom end surface is vertically installed with a limiting column, the limiting column bottom end extends into the support cylinder, through the cooperation of the support cylinder, limiting column, spring and support plate, the buffer support effect is achieved when the tilting frame is reset, and the stability of the tilting frame during resetting is improved.

[0008] Preferably, the base top surface is placed with a dust collection hood, through the setting of the dust collection hood, the material collection is facilitated.

[0009] Preferably, the power cylinder is provided with two groups, and the two groups of power cylinders are symmetrically installed about the center line of the tilting frame, through the setting of the two groups of power cylinders, the stability of the tilting frame during pushing is improved.

[0010] Preferably, the tilting frame is composed of a rectangular frame and support plates, and the support plates are evenly installed in the rectangular frame at equal distances, through the setting of multiple support plates, the stability of ton bag support is improved.

[0011] Preferably, the support cylinder is provided with two, and the two support cylinders are symmetrically installed about the center line of the support plate, through the setting of the two support cylinders, the stability of the tilting rod support is improved.

[0012] Preferably, the support plate bottom end surface is provided with a controller, which facilitates the control of the power consuming elements inside the equipment.

[0013] Compared with the related art, the alumina ton bag pouring device has the following beneficial effects:

[0014] 1. Compared with the prior art, the alumina ton bag pouring device is provided with a rotating support, an overturning frame, a power cylinder, a pushing cylinder and a vibrating cylinder, which are used in cooperation, so that the alumina ton bag is poured. When operating, the travelling crane is moved to hang two bagged materials on the bearing platform, the worker unzips the original bag inlet (according to the actual situation and safety requirements, the bag inlet can be unzipped first and then hoisted), at this time, the operator operates the power cylinder to overturn, when the overturning is about 15°, the pushing cylinder is started to push the bag, after the bag is pushed, the cylinder is retracted, the power cylinder continues to exert force and overturns, at this time, the material will flow into the original discharge funnel under the action of gravity. After a period of pouring, since the bag inlet is small, the material cannot be completely poured, about 20% of the remaining material is still in the bag, at this time, the operator operates the vibrating cylinder to lift the remaining material in the bag several times to pour the remaining material in the bag as much as possible. After the series of actions are completed, the operator performs the final manual cleaning to ensure that the material in the bag is completely poured, and finally the system is reset. Through the cooperation of the supporting cylinder, the limiting column, the spring and the supporting plate, the overturning frame is reset to play a buffering supporting role, and the stability of the overturning frame during resetting is improved.

[0015] The parts not involved in the device are the same as or can be realized by the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A structure diagram of the alumina ton bag pouring device provided by the utility model;

[0017] Figure 2 A turnover view of the alumina ton bag pouring device provided by the utility model;

[0018] Figure 3 A top view of the alumina ton bag pouring device provided by the utility model;

[0019] Figure 4 A buffer seat structure diagram of the alumina ton bag pouring device provided by the utility model.

[0020] Reference numerals in the drawings:

[0021] 1, base; 2, dust collecting cover; 3, side guardrail; 4, push down cylinder; 5, tilting frame; 6, buffer seat; 7, power cylinder; 8, rotary support; 9, support cylinder; 10, spring; 11, support plate; 12, limiting column; 13, controller; 14, vibration cylinder. DETAILED DESCRIPTION

[0022] The utility model will be further described below in combination with the drawings and embodiments.

[0023] First embodiment

[0024] Please see Figures 1-4 A kind of alumina ton bag pouring device, including base 1, rotary support 8 is installed in one side of the base 1, tilting frame 5 is movably installed at the top of the rotary support 8, side guardrail 3 is arranged on the top of the tilting frame 5, power cylinder 7 is obliquely installed in one side of the rotary support 8, top rod is arranged in the output end of the power cylinder 7, one end of the top rod is in contact with the bottom end surface of the tilting frame 5, push down cylinder 4 is installed on the surface of side guardrail 3 above the tilting frame 5, vibration cylinder 14 is vertically installed on the bottom end surface of the tilting frame 5, by the cooperation of rotary support 8, tilting frame 5, power cylinder 7, push cylinder, vibration cylinder 14, it is convenient to pour alumina ton package, when operating, move travelling crane and hang two bagged materials on bearing platform at the same time, worker opens (according to actual situation and safety requirement, can open bag mouth first and then hoist) the inlet of original bag, when this time operator operates power cylinder 7 and tilts, when tilting to about 15 °, open push down cylinder 4, and bag is pushed down, after bag is pushed down, cylinder is retracted, power cylinder 7 continues to exert force and tilts, when material will flow into original downcomer under the action of gravity, after a period of time is poured, since bag mouth is small, material can not be completely poured, there is about 20% of residual material in bag, when operator operates vibration cylinder 14 and lifts residual material in bag multiple times, as much as possible residual material in bag is poured clean, after this series of actions is completed, operator carries out final manual cleaning again, to ensure that material in bag is completely poured clean, finally, the system is reset.

[0025] The working principle of the alumina ton bag pouring device provided by the utility model is as follows:

[0026] The alumina ton package pouring device is convenient for pouring alumina ton package by cooperation of the rotating support 8, the tilting frame 5, the power cylinder 7, the pushing cylinder and the vibrating cylinder 14, in operation, the travelling crane is used to hoist two bagged materials to the bearing platform, the workers open the bag inlet, the power cylinder 7 is operated to tilt, the pushing cylinder 4 is opened to push the bag, the cylinder is retracted, the power cylinder 7 continues to exert force and tilts, the material flows into the original discharge funnel under the action of gravity, after a period of pouring, the material cannot be completely poured due to the small bag opening, about 20% of the material remains in the bag, the vibrating cylinder 14 is operated to lift the remaining material in the bag, the remaining material in the bag is poured as much as possible, after the series of actions are completed, the workers perform the final manual cleaning to ensure that the material in the bag is completely poured, finally, the system is reset, the supporting cylinder 9, the limiting column 12, the spring 10 and the supporting plate 11 are cooperated to buffer and support the tilting frame 5 during resetting, and the stability of the tilting frame 5 during resetting is improved.

[0027] Compared with the related art, the alumina ton package pouring device has the following beneficial effects:

[0028] The alumina ton package pouring device is convenient for pouring alumina ton package by cooperation of the rotating support 8, the tilting frame 5, the power cylinder 7, the pushing cylinder and the vibrating cylinder 14, in operation, the travelling crane is used to hoist two bagged materials to the bearing platform, the workers open the bag inlet, the power cylinder 7 is operated to tilt, the pushing cylinder 4 is opened to push the bag, the cylinder is retracted, the power cylinder 7 continues to exert force and tilts, the material flows into the original discharge funnel under the action of gravity, after a period of pouring, the material cannot be completely poured due to the small bag opening, about 20% of the material remains in the bag, the vibrating cylinder 14 is operated to lift the remaining material in the bag, the remaining material in the bag is poured as much as possible, after the series of actions are completed, the workers perform the final manual cleaning to ensure that the material in the bag is completely poured, finally, the system is reset, the supporting cylinder 9, the limiting column 12, the spring 10 and the supporting plate 11 are cooperated to buffer and support the tilting frame 5 during resetting, and the stability of the tilting frame 5 during resetting is improved.

[0029] Second embodiment

[0030] Please refer to Figures 1-4, based on the first embodiment of the application provides an alumina ton bag pouring device, the second embodiment of the application proposes another alumina ton bag pouring device. The second embodiment is only the preferred mode of the first embodiment, and the implementation of the second embodiment does not affect the separate implementation of the first embodiment.

[0031] On the basis of embodiment one, referring to Figures 1-4 , the buffer seat 6 is installed on one side of the rotating support 8, the support cylinder 9 is arranged inside the buffer seat 6, the spring 10 is vertically installed at the bottom of the support cylinder 9, the support plate 11 is arranged at the top of the spring 10, the limiting column 12 is vertically installed on the bottom surface of the support plate 11, and the limiting column 12 extends to the inside of the support cylinder 9. By setting the support cylinder 9, the limiting column 12, the spring 10 and the support plate 11, the buffer support function is realized when the tilting frame 5 is reset, and the stability of the tilting frame 5 is improved.

[0032] On the basis of embodiment one, referring to Figures 1-4 , the dust collecting hood 2 is placed on the top surface of the base 1. By setting the dust collecting hood 2, the material can be collected.

[0033] On the basis of embodiment one, referring to Figures 1-4 , the power cylinder 7 is provided with two groups, and the two groups of power cylinders 7 are symmetrically installed about the center line of the tilting frame 5. By setting two groups of power cylinders 7, the stability of the tilting frame 5 is improved when it is pushed.

[0034] On the basis of embodiment one, referring to Figures 1-4 , the tilting frame 5 is composed of a rectangular frame and a support plate 11, and the support plates 11 are evenly installed in the rectangular frame at equal intervals. By setting a plurality of support plates 11, the stability of the ton bag support is improved.

[0035] On the basis of embodiment one, referring to Figures 1-4 , the support cylinder 9 is provided with two, and the two support cylinders 9 are symmetrically installed about the center line of the support plate 11. By setting two support cylinders 9, the stability of the tilting rod support is improved.

[0036] On the basis of embodiment one, referring to Figures 1-4 , the controller 13 is installed on the bottom surface of the support plate 11. By setting the controller 13, the electrical elements inside the equipment can be controlled. By setting the control panel control circuit, it can be realized by simple programming of the person skilled in the art, which belongs to the public knowledge in the art. Only use it, do not transform, so do not describe the control mode and circuit connection in detail.

[0037] It should be noted that all kinds of components used in the present application are standard components and can be purchased from the market, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the mechanical, parts and electrical equipment adopt the conventional type in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and the electrical equipment is in communication with the external safe power supply, which will not be described in detail here.

[0038] The above is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structure or equivalent process transformation using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the present application.

Claims

1. An alumina ton bag pouring device comprising a base (1), characterised in that, The base (1) one side is installed with the rotating support (8), the rotating support (8) top movable mounting has the tipping frame (5), the tipping frame (5) top circumferential surface is provided with the side guardrail (3), the rotating support (8) one side is installed with the power cylinder (7), the power cylinder (7) output is provided with the top rod, the top rod one end and tipping frame (5) bottom end surface contact, the tipping frame (5) above is located in the surface mounting of side guardrail (3) push down cylinder (4), tipping frame (5) bottom end surface vertical installation has vibration cylinder (14).

2. The alumina ton bag pouring apparatus of claim 1, wherein The rotating support (8) one side is installed with the buffer seat (6), the buffer seat (6) is provided with the support cylinder (9) inside, the support cylinder (9) inside bottom end vertical installation has the spring (10), the spring (10) top is provided with the support plate (11), the support plate (11) bottom end surface vertical installation has the limiting column (12), the limiting column (12) bottom end extends to the support cylinder (9) inside.

3. The alumina ton bag pouring apparatus of claim 1, wherein The base (1) top surface places the dust collection cover (2).

4. The alumina ton bag pouring apparatus of claim 1, wherein, The power cylinder (7) is provided with two groups, and two groups of power cylinder (7) are symmetrically installed about the center line of tipping frame (5).

5. The alumina ton bag pouring apparatus of claim 1, wherein, The tipping frame (5) is composed of a rectangular frame and a support plate (11), and the support plates (11) are evenly installed in the rectangular frame.

6. The alumina ton bag pouring apparatus of claim 2, wherein The support cylinder (9) is provided with two, and two support cylinders (9) are symmetrically installed about the center line of the support plate (11).

7. The alumina ton bag pouring apparatus of claim 2, wherein The bottom end surface of the support plate (11) is provided with a controller (13).

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