Full-automatic weighing filling machine
By using the lifting filling nozzle and pneumatic control system of the fully automatic weighing and filling machine, the problem of insufficient adaptability of existing filling machines to specific barrel types has been solved, realizing efficient and convenient filling operations for multiple barrel types.
Patent Information
- Application Number
- CN202422690166.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Existing filling machine designs are typically designed for specific barrel sizes, requiring the replacement of filling heads or adjustment of equipment settings to accommodate barrels of different sizes, which increases operational complexity and time costs.
A fully automatic weighing and filling machine was designed, which adopts a liftable filling nozzle and a pneumatic control system, combined with touch screen operation, to achieve adaptability to different barrel sizes. It achieves accurate filling through lifting components and weighing rollers, simplifying the operation process.
It enables adaptive filling of various barrel sizes without the need to change parts. The equipment has a compact structure, is easy to operate, reliable in operation, convenient to maintain, and has a fast production speed.
Smart Images
Figure CN223561281U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of filling machine, specifically, relates to full -automatic weighing filling machine. BACKGROUND
[0002] Filling machines play an irreplaceable role in many industries such as medicine, food, light industry, beverage, daily chemical products, etc. Through accurate measurement, efficient filling process and strict hygiene control, they ensure product quality and safety, improve production efficiency and meet consumers' demand for high-quality products. With the continuous progress of technology and the development of industry, filling machines will continue to play a greater role in various fields.
[0003] The existing device has some drawbacks in the use process, and the existing filling machine is often designed for a specific size of barrel type. When filling barrels of different sizes are needed, the filling head may need to be replaced or the equipment settings need to be adjusted, which increases the complexity and time cost of operation. UTILITY MODEL CONTENT
[0004] The utility model aims at providing full -automatic weighing filling machine, solves the problem that filling machine is often designed for a specific size of barrel type, and when filling barrels of different sizes are needed, the filling head may need to be replaced or the equipment settings need to be adjusted, which increases the complexity and time cost of operation.
[0005] The utility model provides the following technical scheme: full -automatic weighing filling machine, including the installation frame, the inside transverse of installation frame is inserted with conveying frame, the upper end surface one side of conveying frame is fixedly connected with the railing, the upper end surface one side of conveying frame is fixedly installed with first air cylinder, the piston end of first air cylinder is fixedly installed with first push plate, one side of installation frame is fixedly installed with installation cabinet, the upper end surface of installation cabinet is provided with weighing roller device, weighing roller and conveying frame are fixedly connected with the conveying guide plate for conveying filling barrel between them, the inner wall of installation cabinet is fixedly installed with second air cylinder, the piston end of second air cylinder is fixedly installed with second push plate, the middle part of installation cabinet is provided with filling assembly for guiding material, the filling assembly is provided with lifting assembly for assisting the up-down movement of filling assembly.
[0006] As a preferred technical scheme of the above, the filling assembly comprises a lifting filling nozzle, a circulating pipe is fixedly connected to the inlet end of the lifting filling nozzle, a circulating valve is fixedly installed on the circulating pipe, and an auxiliary fixing plate is fixedly sleeved on the outer wall of the lifting filling nozzle.
[0007] As the preferred technical scheme of the above, the lifting assembly comprises two load-bearing plates transversely arranged on the inner side of the mounting cabinet, the two load-bearing plates are symmetrically arranged upward and downward, and the two ends of the two load-bearing plates are fixed with the inner side walls of the mounting cabinet, two limiting sliding rods are vertically fixed between the two load-bearing plates, and a lifting plate is slidably sleeved on the outer walls of the two limiting sliding rods, the lower end surface of the lower load-bearing plate is fixedly provided with a lifting cylinder, the piston end of the lifting cylinder is fixedly provided with a jacking rod, the top end of the jacking rod is fixed with the lower end surface of the lifting plate, and one end of the lifting plate penetrates through the side wall of the mounting cabinet and is fixed with the end of the auxiliary fixing plate.
[0008] As the preferred technical scheme of the above, the mounting cabinet is fixedly provided with a touch screen on the top outer wall.
[0009] As the preferred technical scheme of the above, the weighing roller is fixedly provided with a positioning frame for limiting the filling barrel on the upper end surface.
[0010] As the preferred technical scheme of the above, the mounting frame is fixedly provided with a lifting rod on the upper end surface, and the bottom end of the lifting rod is fixedly provided with a control box.
[0011] Compared with the prior art, the beneficial effects of the present application are:
[0012] In the present application, the filling machine uses barrels of various specifications, and only needs to adjust the lifting position of the filling nozzle, without replacing accessories. The equipment adopts a touch screen to control the opening and closing of a pneumatic control circulating valve and the lifting of the filling nozzle, and a weighing roller verifies the filling weight. The present application has the advantages of compact structure, simple operation, reliable operation, convenient maintenance, no noise, fast production speed, etc. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the full-automatic weighing and filling machine.
[0014] Figure 2 It is Figure 1 It is an enlarged view of A in the figure.
[0015] Figure 3 It is a first perspective view of the mounting cabinet.
[0016] Figure 4 It is a second perspective view of the mounting cabinet.
[0017] In the figure: 1, mounting frame; 101, hoisting rod; 102, control box; 11, conveying frame; 12, railing; 13, first air cylinder; 14, first pushing plate; 15, mounting cabinet; 151, touch screen; 16, weighing roller device; 161, positioning frame; 17, conveying guide plate; 18, second air cylinder; 19, second pushing plate; 2, filling assembly; 21, lifting filling nozzle; 22, circulating pipe; 23, circulating valve; 24, auxiliary fixing plate; 3, lifting assembly; 31, bearing plate; 32, limiting slide rod; 33, lifting plate; 34, lifting cylinder; 35, jacking rod. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
[0019] EMBODIMENT
[0020] As Figure 1 , Figure 2 and Figure 4As shown, the utility model provides a technical scheme: full -automatic weighing filling machine, including installation frame 1, the inside lateral of installation frame 1 is inserted with conveying frame 11, the upper end surface one side of conveying frame 11 is fixedly connected with railing 12, the upper end surface one side of conveying frame 11 is fixedly installed with first air cylinder 13, the piston end of first air cylinder 13 is fixedly installed with first push plate 14, and one side of installation frame 1 is fixedly installed with installation cabinet 15, and the upper end surface of installation cabinet 15 is provided with weighing roller cylinder device 16, and the upper end surface of weighing roller cylinder device 16 is fixedly installed with the positioning frame 161 for limiting filling barrel, to avoid filling barrel from deviating from the prescribed filling position due to inertia influence in the push process, and the conveying guide plate 17 for conveying filling barrel is fixedly connected between weighing roller cylinder and conveying frame 11, and the inside wall on installation cabinet 15 is fixedly installed with second air cylinder 18, and the piston end of second air cylinder 18 is fixedly installed with second push plate 19 (the first push plate 14 is inserted to the clearance of railing 12, to avoid the collision of second push plate 19 with railing 12 in the moving process), and installation cabinet 15 middle part is provided with filling assembly 2 for guiding material, and filling assembly 2 is provided with lifting assembly 3 for assisting filling assembly 2 to move up and down, and in the specific use process, filling barrel is placed on conveying frame 11, reaches the push position of first air cylinder 13 along with the conveying of conveying frame 11, first air cylinder 13 starts, drives first push plate 14 to push filling barrel to weighing roller cylinder device 16, and the filling barrel slides on conveying guide plate 17 in the conveying process, lifting assembly 3 adjusts the height of filling assembly 2 to appropriate position, filling assembly 2 starts to work, and fills material in filling barrel, at this time, filling barrel is accurately weighed on weighing roller cylinder device 16, stops filling when reaching the set weight value, to ensure the accuracy of filling, then second air cylinder 18 starts, drives second push plate 19 to push filling barrel back to conveying frame 11, and conveying frame 11 continues to convey filling barrel after filling, carries out next process or stores.
[0021] As an embodiment in the present embodiment, as shown, Figure 3 As shown, filling assembly 2 includes lifting filling nozzle 21, the feed end of lifting filling nozzle 21 is fixedly connected with circulating pipe 22, circulating valve 23 is fixedly installed on circulating pipe 22, auxiliary fixing plate 24 is fixedly sleeved on the outer wall of lifting filling nozzle 21, and in the specific use process, before filling starts, lifting filling nozzle 21 is adjusted to appropriate height by lifting assembly 3, then circulating valve 23 is opened, material starts to flow into lifting filling nozzle 21 through circulating pipe 22, along with the filling of material, weighing roller cylinder device 16 monitors the weight change of filling barrel in real time, when reaching the set filling amount, control system sends signal, circulating valve 23 is closed, and material supply is cut off, then, lifting filling nozzle 21 returns to initial position by lifting assembly 3, prepares for next filling cycle, and simultaneously, second air cylinder 18 starts, pushes filled filling barrel back to conveying frame 11, carries out next process or stores.
[0022] As an embodiment in the present embodiment, as shown in Figure 4 The lifting assembly 3 includes two load-bearing plates 31 arranged transversely inside the mounting cabinet 15, the two load-bearing plates 31 are symmetrically arranged up and down, and the two ends of the two load-bearing plates 31 are fixed with the inner side walls of the mounting cabinet 15, two limiting slide rods 32 are vertically fixed between the two load-bearing plates 31, and the outer wall of the two limiting slide rods 32 is slidably sleeved with a lifting plate 33, the lower end surface of the lower load-bearing plate 31 is fixedly installed with a lifting cylinder 34, the piston end of the lifting cylinder 34 is fixedly installed with a jacking rod 35, and the top end of the jacking rod 35 is fixed with the lower end surface of the lifting plate 33. One end of the lifting plate 33 penetrates through the side wall of the mounting cabinet 15 and is fixed with the end portion of the auxiliary fixing plate 24, and in the specific use process, before filling starts, according to the height of the filling barrel and the initial position of the filling assembly 2, the control system will issue a command to start the lifting cylinder 34, the piston of the lifting cylinder 34 starts to stretch and retract, driving the jacking rod 35 to move up and down, the movement of the jacking rod 35 will push the lifting plate 33 to slide smoothly on the limiting slide rod 32, and in turn drive the auxiliary fixing plate 24, the lifting filling nozzle 21 and the circulating pipe 22 connected with the lifting plate 33 to move.
[0023] As an embodiment in the present embodiment, as shown in Figure 1 and Figure 3 The top outer wall of the mounting cabinet 15 is fixedly installed with a touch screen 151, the touch screen 151 provides functions such as device control, parameter setting, state display, etc., the operator can input filling instructions, adjust filling parameters (such as filling amount, filling speed, etc.) through the touch screen 151, and monitor the running state of the device in real time, the mounting frame 1 is fixedly installed with a lifting rod 101 at the upper end surface, and the lifting rod 101 is fixedly installed with a control box 102 at the bottom end, the control box 102 is the electrical control center of the full-automatic weighing filler, which includes various electrical elements, controllers and wiring boards, etc., used for receiving instructions of the touch screen 151 or other input devices, and controlling the electrical actuators of the device to work.
[0024] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them.
Claims
1. Fully automatic weighing and filling machine comprising a mounting frame (1), characterized in that: The inside of the mounting frame (1) is transversely inserted with a conveying frame (11), the upper end face of the conveying frame (11) is fixedly connected with a railing (12), the upper end face of the conveying frame (11) is fixedly installed with a first cylinder (13), the piston end of the first cylinder (13) is fixedly installed with a first push plate (14), one side of the mounting frame (1) is fixedly installed with a mounting cabinet (15), the upper end face of the mounting cabinet (15) is provided with a weighing roller device (16), the weighing roller and the conveying frame (11) are fixedly connected with a conveying guide plate (17) for conveying the filling barrel, the inner wall of the mounting cabinet (15) is fixedly installed with a second cylinder (18), the piston end of the second cylinder (18) is fixedly installed with a second push plate (19), the mounting cabinet (15) is provided with a filling assembly (2) for guiding material in the middle, and the filling assembly (2) is provided with a lifting assembly (3) for assisting the filling assembly (2) to move up and down.
2. The fully automatic weighing filler according to claim 1, characterized in that: The filling assembly (2) comprises a lifting filling nozzle (21), the feeding end of the lifting filling nozzle (21) is fixedly connected with a circulating pipe (22), the circulating pipe (22) is fixedly installed with a circulating valve (23), and the outer wall of the lifting filling nozzle (21) is fixedly sleeved with an auxiliary fixing plate (24).
3. The fully automatic weighing filler according to claim 2, characterized in that: The lifting assembly (3) comprises two bearing plates (31) transversely arranged in the inner side of the mounting cabinet (15), the two bearing plates (31) are symmetrically arranged up and down, and the two ends of the two bearing plates (31) are fixed with the inner side walls of the mounting cabinet (15), two limiting sliding rods (32) are vertically fixed between the two bearing plates (31), a lifting plate (33) is slidably sleeved on the outer walls of the two limiting sliding rods (32), a lifting cylinder (34) is fixedly installed on the lower end face of the lower bearing plate (31), a jack (35) is fixedly installed on the piston end of the lifting cylinder (34), the top end of the jack (35) is fixed with the lower end face of the lifting plate (33), and one end of the lifting plate (33) penetrates through the side wall of the mounting cabinet (15) and is fixed with the end of the auxiliary fixing plate (24).
4. The fully automatic weighing filler according to claim 1, characterized in that: The top outer wall of the mounting cabinet (15) is fixedly installed with a touch screen (151).
5. The fully automatic weighing filler according to claim 1, characterized in that: The upper end face of the weighing roller device (16) is fixedly installed with a positioning frame (161) for limiting the filling barrel.
6. The fully automatic weighing filler according to claim 1, characterized in that: The upper end face of the mounting frame (1) is fixedly installed with a lifting rod (101), and the bottom end of the lifting rod (101) is fixedly installed with a control box (102).