Chuck protection structure of lamp tube processing machine tool

By designing a sealed protective structure on the glass machine tool chuck, the issues of personal safety and equipment stability during the processing of the chuck were solved, thereby improving safety and equipment lifespan.

CN223561469UActive Publication Date: 2025-11-18ALPHA-CURE ASIA JIANGSU CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422720965.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-11-18
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The existing glass machine tool chucks lack protective structures during processing, posing safety hazards and affecting the personal safety of operators and the stability of the equipment.

Method used

A chuck protection structure including a first sealing protection plate and a second sealing protection plate was designed. Through the combination of sealing plates, pressure strips and screws, a modular sealing protection is formed, covering the outer wheel, center seat and wheel column of the chuck, so as to isolate the rotating parts.

Benefits of technology

It effectively prevents operators from being injured by rotating parts, reduces the impact of high temperatures, improves the stability and precision of the equipment, reduces maintenance costs, and enhances the adaptability and flexibility of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223561469U_ABST
    Figure CN223561469U_ABST
Patent Text Reader

Abstract

The utility model relates to a lamp tube processing machine tool chuck protection structure which mainly comprises a bottom operation table, a sliding rail, a left fixed base head, a right movable base head, a movable heating forming assembly and other core components and is characterized in that a left chuck and a right chuck are each provided with a sealing protection structure, and each sealing protection structure is composed of an inner sealing protection plate and an outer sealing protection plate; and a gap between the chuck outer wheel and the central seat is wrapped and sealed. The sealing plate is formed by splicing sector-ring-shaped sealing pieces, and the sealing effect is ensured by fastening a connector through a pressing strip, a pressing groove and a screw. Meanwhile, the sealing protection plate is further fixed to the wheel column through screws, and stability and reliability are achieved. The device has the effects of isolating the rotating part and guaranteeing the safety of the operation process.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of glass lamp tube processing, and in particular to a lamp tube processing machine tool chuck protection structure. BACKGROUND

[0002] Quartz glass tubes are widely used in various fields such as electronics, chemical industry, medical treatment, scientific research and aviation due to their high performance. With the continuous development of these fields, the demand for quartz glass tubes is also increasing. In the production process of quartz glass tubes, secondary forming is an important link. Through secondary forming, the shape, size and performance of the quartz glass tube can be further adjusted to meet the specific application requirements.

[0003] CN217369573U discloses a quartz lamp tube shoulder forming and internal cleaning device. By cooperating with an external high-temperature heating flame gun through an angle shaping part, the transition shoulder of the fused connection between the thicker main lamp tube and the thinner quartz leg is uniformly inclined at an angle, improving the product processing efficiency and the product quality. The lathe chuck is provided with an oxygen delivery pipeline and a nozzle. Oxygen can be delivered to the inside of the quartz lamp tube, and the high-temperature heating flame gun can efficiently burn and remove the internal pollutants of the lamp tube. Oxygen can also blow out and clean the internal pollutants of the lamp tube. The fused connection process of thick and thin lamp tubes and the internal cleaning process of lamp tubes are efficiently combined together, improving the lamp tube processing efficiency and product quality.

[0004] According to the related technology in the above, the inventor believes that although the invention solves the problem of inconsistent transition shoulder inclination angle of the lamp tube, which cannot achieve the effect of consistent products, and the problem of low processing efficiency, which is not suitable for mass production requirements, but in the process of processing the lamp tube, the rotating part of the glass machine tool chuck is directly exposed to the outside, lacking a protection structure, which can easily threaten the personal safety of the workers. CONTENT OF THE UTILITY MODEL

[0005] In order to improve the safety during the processing of the glass machine tool and protect the personal safety of the employees, the application provides a lamp tube processing machine tool chuck protection structure.

[0006] The lamp tube processing machine tool chuck protection structure provided by the application adopts the following technical scheme:

[0007] The application discloses a lamp tube processing machine tool chuck protection structure, which comprises a bottom operation table, wherein a sliding rail is arranged on the bottom operation table, a left fixed base head is arranged on the left side of the bottom operation table, a right movable base head is arranged on the right side of the bottom operation table, a moving heating forming assembly is arranged between the left fixed base head and the right movable base head, the moving heating forming assembly comprises a quartz lamp workbench surface matched with the sliding rail track and a forming assembly hand rotating wheel perpendicular to the sliding rail, a first chuck is arranged on the top of the left fixed base head, a second chuck is arranged on the top end of the right movable base head, and a sliding seat matched with the sliding rail and a right base hand rotating wheel are arranged on the bottom of the right movable base head, and the lamp tube processing machine tool chuck protection structure is characterized in that: the chuck comprises a chuck outer wheel, a chuck center seat and a wheel column, and the chuck is provided with a sealing protection structure.

[0008] Further, the sealing protection structure comprises a first sealing protection plate and a second sealing protection plate, the first sealing protection plate is located on the outer side of the chuck, the second sealing protection plate is located on the inner side of the chuck, the two sealing protection plates are oppositely arranged outside the wheel column, and the wheel column is sealingly connected with the chuck outer wheel and the chuck center seat. The sealing protection structure can reduce vibration and external interference in the processing process, thereby improving the precision and stability of lamp tube processing and guaranteeing product quality.

[0009] Further, the first sealing protection plate and the second sealing protection plate are both hollow annular, and the sealing protection plate is fixedly connected by at least one sealing sheet. The sealing protection structure can protect key components such as the chuck and the wheel column of the processing machine tool from the influence of high temperature, corrosion and other adverse factors, prolong the service life of the equipment and reduce the maintenance cost.

[0010] Further, the sealing sheet is a fan ring with equal areas, the long-arc part of the fan ring is attached to the inner diameter of the chuck outer wheel, and the length of the short-arc part is attached to the outer diameter of the connecting center seat. The sealing structure improves the overall protection performance.

[0011] Further, one side edge of the sealing sheet is provided with a pressing strip, the other side edge is provided with a pressing groove matched with the pressing strip, the interfaces of the two sealing sheets are tightly attached, a plurality of fixing holes are formed in the pressing strip, a matching hole is formed in the corresponding position of the pressing groove, and the fixing hole and the matching hole are on the same axis. The sealing protection structure is connected in the mode of the pressing strip, the pressing groove and a screw fastening, so that the installation, dismounting and replacement of the sealing protection structure become simple and fast, and the maintenance efficiency is improved.

[0012] Further, the screw fastening is arranged in the axial gap between the fixing hole and the matching hole to fix the interfaces of the sealing sheets. The protection structure can be flexibly adjusted according to different specifications of the chuck and processing requirements, and the adaptability and flexibility of the equipment are enhanced.

[0013] Further, a fixing hole is arranged on the column body of the wheel column, and the sealing protection plate is fixed on the wheel column through the screw passing through the fixing hole. The stability of the sealing structure is further enhanced.

[0014] In summary, the present application includes at least one of the following beneficial technical effects:

[0015] 1. By the design of the sealing protection structure, especially the first sealing protection plate and the second sealing protection plate, the high-speed rotating parts such as the outer wheel of the chuck, the center seat of the chuck, and the wheel column are effectively isolated from the outside, avoiding mechanical injuries such as pinching and cutting that may occur when employees come into contact with these rotating parts during operation.

[0016] 2. The sealing protection plate adopts a modular design and is composed of fan-shaped sealing sheets. Through the use of pressing strips, pressing grooves, and screws, the installation, disassembly, and replacement become simple and fast, improving the maintenance efficiency. The device can be adjusted and replaced according to actual conditions, improving the adaptability and flexibility of the device. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of a quartz lamp glass machine tool.

[0018] Figure 2 is a bare schematic diagram of the chuck before sealing.

[0019] Figure 3 is a schematic diagram of the inner side structure of the first sealing protection plate of the chuck.

[0020] Figure 4 is a schematic diagram of the outer side structure of the second sealing protection plate of the chuck.

[0021] Figure 5 is a schematic diagram of the structure of the sealing sheet.

[0022] BRIEF DESCRIPTION OF DRAWINGS: 1, operation table; 11, slide rail; 2, left fixed base head; 3, right movable base head; 32, slide base; 33, right base hand wheel; 4, moving heating forming assembly; 41, quartz lamp workbench surface; 42, forming assembly hand wheel; 5, chuck; 51, first sealing protection plate; 511, sealing sheet; 512, pressing strip; 513, pressing groove; 514, fixing hole; 515, matching hole; 52, second sealing protection plate; 53, screw; 56, outer wheel of the chuck; 57, center seat of the chuck; 58, wheel column. DETAILED DESCRIPTION

[0023] The following will be described in detail in combination with the accompanying Figures 1-5 The present application will be further described in detail.

[0024] The present application discloses a lamp tube processing machine tool chuck protection structure. Referring to Figure 1The bottom operation table 1 is provided with a slide rail 11, a left fixed base head 2 is arranged on the left side of the bottom operation table 1, and a right movable base head 3 is arranged on the right side of the bottom operation table 1. A moving heating forming assembly 4 for secondary processing of a quartz lamp is arranged between the left fixed base head 2 and the right movable base head 3.

[0025] The moving heating forming assembly 4 comprises a quartz lamp workbench 41 horizontally adapted to the track of the slide rail 11 and a forming assembly hand wheel 42 perpendicular to the track of the slide rail 11. The top of the left fixed base head 2 and the right movable base head 3 is provided with a chuck 5, and the chuck 5 is provided with a three-jaw lamp tube fixing device for fixing and clamping the bottom of the quartz lamp to be processed, so as to facilitate the secondary forming operation. The bottom end of the right movable base head 3 is horizontally provided with a sliding seat 32 adapted to the slide rail 11, and a right base hand wheel 33 is installed perpendicular to the horizontal plane of the slide rail 11. The right base hand wheel 33 can control the left and right movement of the sliding seat 32, so as to adjust the quartz lamp clamped on the right side during the processing according to the processing position.

[0026] Further, the chuck 5 is provided with a sealing protection structure. The chuck comprises a chuck outer wheel 56 at the outermost edge, a chuck center seat 57 at the center position, and a wheel column 58 connecting the chuck center seat 57 and the chuck outer wheel 56.

[0027] Further, the sealing protection structure is composed of a first sealing protection plate 51 and a second sealing protection plate 52. The first sealing protection plate 51 is located on the outside of the chuck, and the second sealing protection plate 52 is located on the inside of the chuck. The two sealing protection plates are oppositely arranged outside the wheel column 58, so as to wrap the originally exposed wheel column 58 in a sealed space, thereby preventing the high-speed rotation of the chuck during processing from causing harm to the human body due to accidental contact, and further preventing the high temperature generated by the moving heating forming assembly 4 from causing damage to the chuck.

[0028] Further, the first sealing protection plate 51 and the second sealing protection plate 52 are both hollow annular, and are fixedly connected by at least one sealing piece 511. The sealing piece 511 is a sector ring with equal area size. The long arc part of the sector ring is attached to the inner diameter of the chuck outer wheel 56, and the length of the short arc is attached to the outer diameter of the connecting center seat 7, so as to completely cover the gap between the chuck outer wheel 56 and the connecting center seat 7, hide the wheel column 58, and form a sealing barrier on the outer layer.

[0029] Further, a pressing strip 512 is arranged at one side edge of the sealing sheet 511, and a pressing groove 513 matched with the pressing strip 512 is arranged at the other side edge, so as to facilitate close fitting of the interface of the sealing sheet 511, a plurality of fixing holes 514 are arranged at the pressing strip 512, and a matching hole 515 is arranged at the position corresponding to the pressing groove 513, when the positions of the pressing strip 512 and the pressing groove 513 are matched, the fixing hole 514 and the matching hole 515 are on the same axis.

[0030] Further, a screw 53 is arranged in the axial gap of the fixing hole 514 and the matching hole 515 to fasten, so as to keep the interface of the sealing sheet 511 preliminarily fixed.

[0031] Further, in order to fix the sealing protection plate 51 on the chuck, a fixing hole is also arranged at the position corresponding to the wheel column 58, and the screw 53 is used to fix the sealing protection plate 51 on the wheel column 58, so as to complete the sealing of the whole chuck.

[0032] The implementation principle of the chuck protection structure of the lamp tube processing machine tool according to the embodiment of the application is as follows:

[0033] In the quartz lamp tube processing process, the moving heating forming assembly 4 moves on the slide rail 11 according to the processing requirement, and the chucks on both sides firmly clamp the two ends of the quartz lamp tube through the three-jaw lamp tube fixing device.

[0034] When the chuck rotates, due to the existence of the peripheral sealing protection structure, the harm caused by the accidental touch of the wheel column by the operator can be effectively prevented, and the direct erosion of the high temperature to the chuck structure can be prevented.

[0035] Meanwhile, the sealing protection structure also has good heat insulation performance, protects other precise components inside the machine tool from the high temperature, and improves the stability and service life of the whole machine.

[0036] The above are the preferred embodiments of the application, and do not limit the protection scope of the application, so that: all equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.

Claims

1. A chuck protection structure for a lamp tube processing machine tool, comprising a bottom operating table (1), wherein a slide rail (11) is provided on the bottom operating table (1), a left fixed base head (2) is provided on the left side of the bottom operating table (1), and a right movable base head (3) is provided on the right side, wherein a movable heating and forming assembly (4) is provided between the left fixed base head (2) and the right movable base head (3), wherein the movable heating and forming assembly (4) includes a quartz lamp worktable surface (41) adapted to the slide rail (11) and a forming assembly handwheel (42) perpendicular to the slide rail (11), wherein a chuck (5) is provided at the top of the left fixed base head (2) and the right movable base head (3), and a slide block (32) adapted to the slide rail (11) and a right base handwheel (33) are provided at the bottom of the right movable base head (3), characterized in that: The chuck (5) includes an outer wheel (56), a center seat (57), and a column (58), and the chuck (5) is provided with a sealing and protective structure.

2. The chuck protection structure for lamp tube processing machine tools according to claim 1, characterized in that: The sealing and protective structure consists of a first sealing and protective plate (51) and a second sealing and protective plate (52). The first sealing and protective plate (51) is located on the outside of the chuck, and the second sealing and protective plate (52) is located on the inside of the chuck. The two sealing and protective plates are arranged opposite to each other outside the wheel post (58) to seal and connect the wheel post (58) of the outer wheel (56) of the chuck and the center seat (57) of the chuck.

3. The chuck protection structure for lamp tube processing machine tools according to claim 2, characterized in that: The first sealing plate (51) and the second sealing plate (52) are both hollow annular shapes, and the sealing plate is formed by fixing at least one sealing piece (511) together.

4. The chuck protection structure for lamp tube processing machine tools according to claim 3, characterized in that: The sealing plate (511) is a fan ring with an equal area. The long arc part of the fan ring fits the inner diameter of the outer wheel of the chuck (56), and the length of the short arc fits the outer diameter of the connecting center seat (57).

5. The chuck protection structure for lamp tube processing machine tools according to claim 4, characterized in that: The sealing sheet (511) has a pressure strip (512) on one side edge and a pressure groove (513) on the other side edge that matches the pressure strip (512), which fits tightly against the interface of the two sealing sheets (511). Multiple fixing holes (514) are opened at the pressure strip (512), and mating holes (515) are opened at the corresponding positions of the pressure groove (513). The fixing holes (514) and the mating holes (515) are on the same axis.

6. The chuck protection structure for lamp tube processing machine tools according to claim 5, characterized in that: Screws (53) are installed in the axial gap between the fixing hole (514) and the mating hole (515) to fasten and fix the sealing plate (511) interface.

7. The chuck protection structure for lamp tube processing machine tools according to claim 1, characterized in that: The wheel post (58) has a fixing hole, and the screw (53) passes through the fixing hole to fix the sealing protection plate (51) on the wheel post (58).