Cotton separation treatment device

By designing a crushing assembly that drives the gears and pulleys to rotate synchronously, the problem of incomplete cotton crushing was solved, achieving efficient cotton separation and processing, and meeting the needs of mass production.

CN223561759UActive Publication Date: 2025-11-18SHIHEZI METEOROLOGICAL BUREAU
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Patent Information

Application Number
CN202423118337.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-18
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing cotton crushing equipment suffers from high labor intensity, low efficiency, and complex structure, resulting in incomplete cotton crushing and failing to meet the needs of large-scale production.

Method used

A cotton separation and processing device was designed, comprising a processing box, a control panel, an inlet, an outlet, an extrusion assembly, and a crushing assembly. The crushing mechanism one and crushing mechanism two are driven by a drive motor, and the synchronous rotation of the crushing roller is achieved through a drive gear and pulley set, thereby improving the crushing effect.

Benefits of technology

It achieves efficient crushing and separation of cotton, improves crushing efficiency, simplifies equipment structure, and facilitates mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cotton separation processing device which comprises a processing box, a control panel, a feeding port, a discharging port, an extrusion assembly and a crushing assembly, the crushing assembly is arranged, and a driving motor drives a driving shaft to enable a driving gear and a crushing roller I of a crushing mechanism I to rotate circularly and be adjusted at the same time; meanwhile, under the meshing circular rotation adjusting effect of a driving gear and a driven gear, a driven rotating shaft drives the first crushing roller of the second crushing mechanism to synchronously and circularly rotate, and a driven shaft and the second crushing roller synchronously and circularly rotate through the belt wheel set; furthermore, the crushing rollers I and the crushing rollers II of the two groups of crushing mechanisms I and the crushing mechanisms II are bidirectionally synchronized, so that the separation effect of cotton crushing pretreatment is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cotton processing technical field, concretely is a cotton separation processing device. BACKGROUND

[0002] Cotton is the seed fiber of gossypium plant of malvaceae, and is originally from subtropical zone. The plant is shrub-like, and can grow to 6 meters high in the tropics, generally 1 to 2 meters, the flower is milk white, turns into deep red then wilts after flowering, leaves green small sized capsule, is called cotton boll, the cotton boll has cotton seed, the villi on the cotton seed grows from the cotton seed epidermis, fills the inside of cotton boll, the cotton boll matures and splits, exposes soft fiber, cotton is a kind of essential raw material in most textile production, needs to use after being broken in production process, artificial cotton breaking is high in labor intensity, and low in breaking efficiency, cannot adapt to the needs of mass production, and the existing mechanical cotton breaking equipment is large, and the internal structure is relatively complex, not simple, fast and convenient.

[0003] For example, the publication number CN202322242603.X discloses a cotton breaking device for textile processing, by setting drying box, breaking box and collecting box, the cotton to be broken is put into the device from the upper drying box, avoiding incomplete cotton breaking and wet cotton when putting in, the drying machine set on the top cover and the ventilation plate set at the bottom of the collecting box discharge the wind generated at the top of the device from the bottom, avoiding the wind flying out from the cotton adding opening.

[0004] When cotton is broken and separated, it needs to be fully ground and separated, but the cotton enters the breaking mechanism and the breaking shaft at a certain angle, so that the cotton is not completely broken, which cannot cause the effect of fully breaking and separating the cotton. Utility model content

[0005] (I) technical problem solved

[0006] In view of the deficiencies of the prior art, the utility model provides a cotton separation processing device, which solves the above-mentioned problems.

[0007] (II) technical scheme

[0008] In order to achieve the above object, the utility model discloses a cotton separation processing device through the following technical scheme, a cotton separation processing device, including processing box, control panel, feed inlet, discharge gate, extrusion subassembly and crushing subassembly, the front end of processing box is installed with control panel, the top middle part of processing box is installed with feed inlet, the lower side of the left and right two ends of processing box is provided with discharge gate respectively, the inside upper side of processing box is installed with extrusion subassembly in pairs, crushing subassembly installs in the inside middle part of processing box, crushing subassembly includes fixed box, drive motor, drive shaft, drive gear, driven gear, driven shaft, crushing mechanism no.

[0009] Preferably, the crushing mechanism two includes a crushing roller one, a belt pulley set, a driven shaft and a crushing roller two, the upper inner side pulley middle part of the belt pulley set is fixed with the left end of the driven shaft, the middle part of the driven shaft is fixed with the inner middle part of the crushing roller two, the left end of the driven shaft is fixed with the lower inner side pulley middle part of the belt pulley set, the inner middle part of the crushing roller one is fixed with the outer middle part of the driven shaft, and the crushing roller one, the driven shaft and the crushing roller two are arranged in the inner middle part of the processing box.

[0010] Preferably, the drive motor, the drive shaft, the drive gear and the lower end of the crushing mechanism one are arranged on the same horizontal line, the driven gear, the driven shaft and the lower end of the crushing mechanism two are arranged on the same horizontal line, and the crushing mechanism one and the crushing mechanism two are arranged in front and back parallel distribution along the inner middle part of the processing box, so as to play a double crushing and separating effect on the material.

[0011] Preferably, the drive gear and the driven gear are engaged and adjusted, the crushing mechanism one and the crushing mechanism two are adjusted synchronously with the drive gear and the driven gear through the drive shaft and the driven shaft, so as to keep the crushing mechanism one and the crushing mechanism two synchronous and opposite crushing adjustment effect.

[0012] Preferably, the crushing mechanism one and the crushing mechanism two are arranged in opposite inclined engagement along the inner middle part of the processing box, so as to improve the effect of multiple crushing of the material.

[0013] Preferably, the driving shaft and the driven shaft are respectively adjusted by the belt pulley set and the driven shaft synchronous circular rotation, so that the crushing mechanism one and the crushing mechanism two are kept synchronous circular rotation by the driving shaft and the driven shaft.

[0014] Preferably, the intersection distance of the two groups of the crushing roller one is greater than the intersection distance of the two groups of the crushing roller two, so as to make the crushed material be processed by the second crushing effect.

[0015] (Three) beneficial effects

[0016] The utility model provides a cotton separation processing device. Have the following beneficial effects: through being arranged the crushing assembly, through drive motor drive driving shaft makes driving gear and crushing mechanism one's crushing roller one simultaneous circular rotation adjustment, and crushing roller one passes through driving shaft and belt pulley set makes crushing roller two synchronous circular rotation adjustment, at the same time, under the meshing circular rotation adjustment effect of driving gear and driven gear, makes driven shaft with crushing mechanism two's crushing roller one and synchronous circular rotation through belt pulley set, and makes driven shaft and crushing roller two synchronous circular rotation, and then makes two groups of crushing mechanism one and crushing mechanism two's crushing roller one's crushing roller two bidirectional synchronization, thereby improves the separation effect of cotton crushing pretreatment. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0018] Figure 2 It is the front view plane structure schematic diagram of the crushing assembly of the utility model;

[0019] Figure 3 It is the right view plane structure schematic diagram of the crushing assembly of the utility model;

[0020] Figure 4 It is the right view perspective plane structure schematic diagram of crushing mechanism two of the utility model;

[0021] Figure 5 It is the left view plane structure schematic diagram of crushing mechanism two of the utility model.

[0022] In the drawing: processing box 1, control panel 2, inlet 3, outlet 4, extrusion assembly 5, crushing assembly 6, fixed box 61, drive motor 62, driving shaft 63, driving gear 64, driven gear 65, driven shaft 66, crushing mechanism one 67, crushing mechanism two 68, fixed plate 69, crushing roller one 681, belt pulley set 682, driven shaft 683, crushing roller two 684. DETAILED DESCRIPTION

[0023] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] Please refer to Figure 1 The utility model provides a kind of cotton separation processing device technical scheme: a kind of cotton separation processing device, including processing box 1, control panel 2, inlet 3, discharge port 4, extrusion component 5 and crushing component 6, control panel 2 is installed in the front end of processing box 1, inlet 3 is installed in the top middle part of processing box 1, discharge port 4 is respectively arranged in the lower side of the left and right ends of processing box 1, extrusion component 5 is installed in the inside upper side of processing box 1, crushing component 6 is installed in the inside middle part of processing box 1.

[0025] Please refer to Figure 2 And 3The utility model provides a cotton separation processing device technical scheme: a cotton separation processing device, crushing assembly 6 includes fixed box 61, drive motor 62, drive shaft 63, drive gear 64, driven gear 65, driven shaft 66, crushing mechanism one 67, crushing mechanism two 68 and fixed plate 69, the right end rear side of fixed box 61 is installed with drive motor 62, the right end of drive shaft 63 passes through the middle part inside of fixed box 61 and is connected with the output end transmission of drive motor 62 through the shaft coupling, the middle part inside of drive gear 64 is fixed with the front side of drive shaft 63, drive gear 64 and driven gear 65 are horizontally arranged in the inside of fixed box 61, the middle part inside of driven gear 65 is fixed with the right side of driven shaft 66, the lower end inside of crushing mechanism one 67 is fixed with the middle part outside of drive shaft 63, the middle part outside of driven shaft 66 is fixed with the lower end inside of crushing mechanism two 68, fixed box 61 is installed in the right end middle part of processing box 1, drive shaft 63, driven shaft 66, crushing mechanism one 67 and crushing mechanism two 68 are arranged in the inside middle part of processing box 1 respectively, fixed plate 69 is installed in the left end middle part of processing box 1, drive motor 62, drive shaft 63, drive gear 64 and the lower end of crushing mechanism one 67 are arranged in the same horizontal line, driven gear 65, driven shaft 66 and the lower end of crushing mechanism two 68 are arranged in the same horizontal line, and crushing mechanism one 67 and crushing mechanism two 68 are arranged in front and back parallel distribution along the inside middle part of processing box 1, are convenient for playing the effect of double crushing separation to material, drive gear 64 and driven gear 65 are engaged adjustment, crushing mechanism one 67 and crushing mechanism two 68 respectively pass through drive shaft 63 and driven shaft 66 and make synchronous circle with drive gear 64 and driven gear 65 Turn adjustment, it is convenient for the effect of keeping crushing mechanism one 67 and crushing mechanism two 68 synchronous counter crushing adjustment.

[0026] Please refer to Figure 4 and 5The utility model provides a cotton separation processing device technical scheme: a cotton separation processing device, crushing mechanism two 68 include crushing roller one 681, belt pulley group 682, driven shaft 683 and crushing roller two 684, the upper inner side pulley middle part of belt pulley group 682 is fixed with the left end of driven shaft 683, the middle part of driven shaft 683 is fixed with the middle inner side of crushing roller two 684, the left end of driven rotating shaft 66 is fixed with the lower inner side pulley middle part of belt pulley group 682, the middle inner side of crushing roller one 681 is fixed with the middle outer side of driven rotating shaft 66, crushing roller one 681, driven shaft 683 and crushing roller two 684 are arranged in the inner middle part of processing box 1 respectively, crushing mechanism one 67 and crushing mechanism two 68 are along the inner middle part of processing box 1 and are opposite and are inclined and engage distribution, and the effect of improving the multiple crushing treatment of material is convenient, driven shaft 63 and driven rotating shaft 66 are adjusted synchronously round by belt pulley group 682 and driven shaft 683 respectively, so that crushing mechanism one 67 and crushing mechanism two 68 keep the effect of synchronous round adjustment by driven shaft 63 and driven rotating shaft 66, the intersection interval of two sets of crushing roller one 681 is greater than the intersection interval of two sets of crushing roller two 684, so that the effect of secondary crushing treatment of the material after primary crushing is facilitated.

[0027] When using, after cotton is sent into the inner side of processing box 1 through inlet 3, cotton is preliminarily extruded and separated by the opposite and staggered extrusion of two extrusion assemblies 5, and then falls into the connecting place of crushing mechanism one 67 and crushing mechanism two 68.

[0028] Then, driven shaft 63 is driven by driving motor 62 to make driving gear 64 and crushing roller one 681 of crushing mechanism one 67 rotate simultaneously, and crushing roller one 681 makes crushing roller two 684 rotate synchronously by driven shaft 63 and belt pulley group 682, at the same time, driven rotating shaft 66 makes crushing roller one 681 and crushing roller two 684 of crushing mechanism two 68 rotate synchronously by the meshing round adjustment effect of driving gear 64 and driven gear 65, and then makes crushing roller one 681 and crushing roller two 684 of two sets of crushing mechanism one 67 and crushing mechanism two 68 rotate synchronously in two directions, thereby improving the separation effect of cotton crushing pretreatment.

[0029] Then, the crushed cotton falls into the middle connecting place of two side discharge ports 4 after passing through the connecting place of crushing mechanism one 67 and crushing mechanism two 68, and the cotton is collected conveniently through discharge port 4.

[0030] The control mode of the utility model is controlled by manually starting and closing the switch, and the wiring diagram of the power element and the provision of the power supply belong to the public knowledge in the field, and the utility model is mainly used for protecting the mechanical device, so the control mode and the wiring arrangement are not explained in detail.

[0031] The control mode of the utility model is automatically controlled through the controller, the control circuit of the controller can be realized through simple programming of the person skilled in the art, the provision of the power supply also belongs to the public knowledge in the art, and the utility model is mainly used for protecting the mechanical device, so the utility model will not explain the control mode and the circuit connection in detail.

[0032] Although the embodiments of the utility model have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A cotton separating and processing device, comprising a processing box (1), a control panel (2), an inlet (3), an outlet (4) and a squeezing assembly (5), the control panel (2) is installed at the front end of the processing box (1), the inlet (3) is installed at the middle of the top end of the processing box (1), the outlets (4) are respectively arranged at the lower sides of the left and right ends of the processing box (1), and the squeezing assembly (5) is oppositely installed at the upper side of the inside of the processing box (1). characterized in that It also comprises a crushing assembly (6) installed at the middle of the inside of the processing box (1), the crushing assembly (6) comprises a fixed box (61), a driving motor (62), a driving shaft (63), a driving gear (64), a driven gear (65), a driven rotating shaft (66), a crushing mechanism I (67), a crushing mechanism II (68) and a fixed plate (69), the driving motor (62) is installed at the right end of the fixed box (61), the right end of the driving shaft (63) penetrates through the middle of the inside of the fixed box (61) and is in transmission connection with the output end of the driving motor (62) through a shaft coupling, the middle of the inside of the driving gear (64) is fixed with the front side of the driving shaft (63), the driving gear (64) and the driven gear (65) are horizontally arranged at the inside of the fixed box (61), the middle of the inside of the driven gear (65) is fixed with the right side of the driven rotating shaft (66), the lower end of the inside of the crushing mechanism I (67) is fixed with the middle of the outside of the driving shaft (63), the middle of the outside of the driven rotating shaft (66) is fixed with the lower end of the inside of the crushing mechanism II (68), the fixed box (61) is installed at the middle of the right end of the processing box (1), the driving shaft (63), the driven rotating shaft (66), the crushing mechanism I (67) and the crushing mechanism II (68) are respectively arranged at the middle of the inside of the processing box (1), and the fixed plate (69) is installed at the middle of the left end of the processing box (1).

2. A cotton separation and processing apparatus as claimed in claim 1 wherein: The crushing mechanism II (68) comprises a crushing roller I (681), a belt pulley set (682), a driven shaft (683) and a crushing roller II (684), the upper inside pulley middle of the belt pulley set (682) is fixed with the left end of the driven shaft (683), the middle of the driven shaft (683) is fixed with the middle of the inside of the crushing roller II (684), the left end of the driven rotating shaft (66) is fixed with the lower inside pulley middle of the belt pulley set (682), the middle of the inside of the crushing roller I (681) is fixed with the middle of the outside of the driven rotating shaft (66), and the crushing roller I (681), the driven shaft (683) and the crushing roller II (684) are respectively arranged at the middle of the inside of the processing box (1).

3. A cotton separation and processing apparatus as claimed in claim 1 wherein: The driving motor (62), the driving shaft (63), the driving gear (64) and the lower end of the crushing mechanism I (67) are arranged in the same horizontal line, the driven gear (65), the driven rotating shaft (66) and the lower end of the crushing mechanism II (68) are arranged in the same horizontal line, and the crushing mechanism I (67) and the crushing mechanism II (68) are arranged in front and back parallel distribution along the middle of the inside of the processing box (1).

4. A cotton separation and processing apparatus as claimed in claim 1 wherein: The driving gear (64) is engaged with the driven gear (65) to adjust, the crushing mechanism one (67) and the crushing mechanism two (68) are respectively adjusted with the driving shaft (63) and the driven shaft (66) to make synchronous circular rotation with the driving gear (64) and the driven gear (65).

5. A cotton separation and processing apparatus as claimed in claim 2 wherein: The crushing mechanism one (67) and the crushing mechanism two (68) are oppositely inclined and engaged along the middle part of the inner side of the processing box (1).

6. A cotton separation and processing apparatus as claimed in claim 2, wherein: The driving shaft (63) and the driven shaft (66) are respectively adjusted with the belt pulley group (682) and the driven shaft (683) to make synchronous circular rotation.

7. A cotton separation and processing apparatus as claimed in claim 2 wherein: The intersection distance of the two groups of the crushing roller one (681) is greater than the intersection distance of the two groups of the crushing roller two (684).

Citation Information

Patent Citations

  • Cotton crushing device for textile processing

    CN220514368U