Pile pulling device for SMW construction method pile
By introducing a triggering unit and a cleaning mechanism into the SMW method pile extraction device, the dust and dirt on the surface of the H-beam are automatically cleaned using sensors and servo motors, solving the problem of manual cleaning after the H-beam is extracted and improving the convenience and energy efficiency of the pile extraction machine.
Patent Information
- Application Number
- CN202422897370.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In existing technologies, after H-beams are removed, their surfaces are often covered with a large amount of dust and dirt, requiring subsequent cleaning by operators. They cannot be automatically cleaned during the removal process.
Design a pile extraction device for the SMW method, equipped with a triggering unit and a cleaning mechanism. It uses an ultrasonic ranging sensor, an infrared beam sensor and a microcontroller to automatically detect the rising state of the H-beam and drives a cleaning sponge to rotate on the surface of the H-beam for cleaning via a servo motor.
It enables automatic cleaning of H-beams during pile extraction, improving ease of use, saving manual cleaning time, and effectively saving energy consumption.
Smart Images
Figure CN223562148U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of SMW method pile, in particular to a SMW method pile pulling device. BACKGROUND
[0002] H-shaped steel plays a role in bearing in the construction process, and its unique structure can simply and conveniently splice various components, thereby accelerating the construction speed and shortening the construction period. In order to reduce the engineering cost, in the soil mixing wall (SMW) method, the H-shaped steel implanted in the method pile is usually pulled out for reuse.
[0003] In the prior art, the H-shaped steel in the SMW method pile is mainly disassembled by a pile pulling machine. The common pile pulling machine mainly comprises a rack, a hydraulic driving mechanism and a positioning mechanism mounted on the rack, a clamping mechanism fixedly installed at the driving end of the hydraulic driving mechanism, and the clamping mechanism is arranged above the positioning mechanism. In the actual pile pulling construction process, the operator fixes the rack on the ground beside the drill hole in advance, clamps the end of the H-shaped steel through the clamping mechanism, repeatedly lifts the H-shaped steel through the hydraulic driving mechanism, clamps the H-shaped steel through the positioning mechanism when the hydraulic driving mechanism reaches the maximum lifting height, so that the H-shaped steel is kept at the current height, and the H-shaped steel is pulled out through multiple strokes.
[0004] However, after the H-shaped steel is pulled out, a large amount of dust and soil is often attached to the surface of the H-shaped steel, and the operator often needs to clean the H-shaped steel when recycling the H-shaped steel, and the H-shaped steel cannot be cleaned during the process of pulling out the H-shaped steel, which needs to be improved. CONTENT OF THE INVENTION
[0005] In order to clean the H-shaped steel during the process of pulling out the H-shaped steel, the present application provides a SMW method pile pulling device.
[0006] The SMW method pile pulling device provided by the present application adopts the following technical scheme:
[0007] A SMW method pile pulling device, comprising a rack, a hydraulic driving mechanism fixedly installed on the rack, a lifting platform fixedly installed at the driving end of the hydraulic driving mechanism, and a through-hole for the H-shaped steel to extend out formed on the lifting platform and the rack; and
[0008] A trigger unit for continuously outputting a trigger signal during the lifting of the H-shaped steel;
[0009] A cleaning mechanism fixedly installed on the rack below the positioning mechanism on the rack, a signal input end signal connected with the signal output end of the trigger unit, for receiving the trigger signal and cleaning the H-shaped steel.
[0010] By adopting the above technical scheme, in the process of actually using the pile pulling machine to pull out the H-shaped steel, when the H-shaped steel continuously rises, the trigger unit outputs a trigger signal, and the cleaning mechanism can clean the H-shaped steel after receiving the trigger signal, so that the technical effect of synchronously and automatically cleaning the H-shaped steel in the process of pulling out the H-shaped steel can be realized, the subsequent cleaning operation of the H-shaped steel by the operator is avoided, and the use convenience and usability of the pile pulling machine are effectively improved.
[0011] Preferably, the trigger unit comprises:
[0012] The infrared opposite transmission sensor comprises a transmitting end and a receiving end located on both sides of the H-shaped steel, and is located between the four servo motors and the positioning mechanism, and is used to output a first high-level signal when the H-shaped steel shields between the transmitting end and the receiving end.
[0013] The ultrasonic ranging sensor is fixedly installed on the rack and is arranged towards the lifting table, and is used to detect the distance between the lifting table and output an inductive distance signal.
[0014] The single-chip microcomputer is signal-connected with the signal output end of the ultrasonic ranging sensor, is used to receive the inductive distance signal, and continuously outputs a second high-level signal when the inductive distance changes.
[0015] The AND gate chip is signal-connected with the signal output ends of the infrared opposite transmission sensor and the single-chip microcomputer, is used to receive the first high-level signal and the second high-level signal and output the trigger signal.
[0016] By adopting the above technical scheme, in the process of pulling out the pile, the ultrasonic ranging sensor, the infrared opposite transmission sensor, the single-chip microcomputer and the AND gate chip are matched and used, so that the cleaning mechanism can be started to clean the H-shaped steel only when the H-shaped steel is continuously pulled out and rises and the cleaning mechanism is shielded by the H-shaped steel. When the H-shaped steel is paused, the single-chip microcomputer does not output the second high-level signal, the AND gate chip does not output the trigger signal, and the cleaning mechanism is not started at this time, so that the consumption of electric energy can be effectively saved.
[0017] Preferably, four connecting seats are fixedly installed on the rack, the cleaning mechanism comprises four servo motors which are respectively adjustably installed on the connecting seats, and the driving ends of the four servo motors are respectively detachably installed with cleaning sponges.
[0018] The signal input ends of the four servo motors are signal-connected with the signal output end of the AND gate chip, the four servo motors receive the trigger signal and respectively drive the cleaning sponges to rotate on the surface of the H-shaped steel.
[0019] The servo motor drives the cleaning sponge to rotate on the surface of the H-shaped steel, and the impurities and dust attached to the surface of the H-shaped steel can be swept away, thereby achieving the technical effect of cleaning the H-shaped steel.
[0020] Preferably, four sliding seats are respectively slidably arranged on the four connecting bases, and the four servo motors are respectively detachably arranged on the four sliding seats.
[0021] Four adjusting screws are respectively threadedly connected to the four connecting bases, and the ends of the four adjusting screws each include a top rod.
[0022] By adjusting the adjusting screws, the position of the servo motor and the cleaning sponge can be adjusted according to the size of the H-shaped steel, so that the cleaning mechanism can be suitable for cleaning H-shaped steels of different sizes, and the usability of the cleaning mechanism can be further improved.
[0023] Preferably, two vertical plates are fixedly arranged on each connecting base, a guide rod is fixedly arranged between the two vertical plates, and a sliding hole is formed in each sliding seat.
[0024] A spring is coaxially arranged on each guide rod, and the spring is located on the side of the sliding seat away from the adjusting screw and abuts against the vertical plate and the sliding seat.
[0025] By adopting the above technical scheme, the position of the sliding seat can be limited by the guide rod, so that the sliding seat can move along the axial direction of the guide rod towards the direction of approaching or moving away from the H-shaped steel.
[0026] In summary, the SMW method pile pulling device has at least one of the following beneficial technical effects:
[0027] 1. The servo motor drives the cleaning sponge to rotate on the surface of the H-shaped steel, and the impurities and dust attached to the surface of the H-shaped steel can be swept away, thereby achieving the technical effect of cleaning the H-shaped steel.
[0028] 2. During the pile pulling process, the ultrasonic ranging sensor, the infrared transmitting and receiving sensor, the single-chip microcomputer, and the gate chip are matched and used with each other, so that the cleaning mechanism is started to clean the H-shaped steel only when the H-shaped steel is continuously pulled out and rises, and the cleaning mechanism is shielded by the H-shaped steel. When the H-shaped steel is paused, the single-chip microcomputer does not output the second high-level signal, and the gate chip does not output the trigger signal, so that the cleaning mechanism is not started, and the consumption of electric energy can be effectively saved. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1is a schematic view of the overall structure of the pile pulling device according to an embodiment of the present application.
[0030] Figure 2 is a schematic view of the overall structure of the cleaning mechanism according to an embodiment of the present application.
[0031] Figure 3 is a schematic view of the internal signal transmission of the cleaning mechanism according to an embodiment of the present application.
[0032] Legend: 1, rack; 11, connecting seat; 12, adjusting screw; 121, top rod; 13, vertical plate; 14, guide rod; 15, spring; 2, hydraulic drive mechanism; 21, lifting platform; 3, trigger unit; 31, infrared emitter-receiver sensor; 32, ultrasonic ranging sensor; 4, cleaning mechanism; 41, servo motor; 42, cleaning sponge; 43, sliding seat; 44, sleeve; 5, clamping mechanism; 7, H-shaped steel. DETAILED DESCRIPTION
[0033] The present application will be further described in detail below with reference to the accompanying drawings. Figure 1 —3
[0034] EMBODIMENT
[0035] The present application discloses a SMW method pile pulling device. Referring to Figure 1 — Figure 3 , comprising a rack 1, a hydraulic drive mechanism 2 is fixedly installed on the rack 1, a lifting platform 21 is fixedly installed at the driving end of the hydraulic drive mechanism 2, and over-pole holes are formed on the lifting platform 21 and the rack 1 for the H-shaped steel 7 to extend out.
[0036] and: a trigger unit 3 for continuously outputting a trigger signal during the lifting of the H-shaped steel 7; a cleaning mechanism 4 fixedly installed on the rack 1 below the positioning mechanism 6, the signal input end being signal connected with the signal output end of the trigger unit 3, for receiving the trigger signal and cleaning the H-shaped steel 7.
[0037] In the actual use of the pile pulling machine to pull out the H-shaped steel 7, when the H-shaped steel 7 continuously rises, the trigger unit 3 outputs a trigger signal, and the cleaning mechanism 4 can clean the H-shaped steel 7 after receiving the trigger signal, which can achieve the technical effect of synchronously and automatically cleaning the H-shaped steel 7 during the pulling out of the H-shaped steel 7, and avoids the subsequent cleaning operation of the H-shaped steel 7 by the operator, effectively improving the use convenience and usability of the pile pulling machine.
[0038] Referring to Figure 1 and Figure 3, the trigger unit 3 comprises: an infrared reflection sensor 31 comprising a transmitting end and a receiving end located on both sides of the H-shaped steel 7 and between the four servo motors 41 and the positioning mechanism 6, for outputting a first high-level signal when the H-shaped steel 7 blocks between the transmitting end and the receiving end; an ultrasonic ranging sensor 32 fixedly installed on the rack 1 and arranged towards the lifting platform 21, for detecting the distance between the ultrasonic ranging sensor 32 and the lifting platform 21 and outputting a sensing distance signal; a single-chip microcomputer, a signal input end of which is signal-connected with a signal output end of the ultrasonic ranging sensor 32, for receiving the sensing distance signal and continuously outputting a second high-level signal when the sensing distance changes; and an AND gate chip, a signal input end of which is signal-connected with signal output ends of the infrared reflection sensor 31 and the single-chip microcomputer, for receiving the first high-level signal and the second high-level signal and outputting a trigger signal.
[0039] During the process of pulling out the pile, the mutual cooperation and use among the ultrasonic ranging sensor 32, the infrared reflection sensor 31, the single-chip microcomputer and the AND gate chip can ensure that the cleaning mechanism 4 is started to clean the H-shaped steel 7 only when the H-shaped steel 7 is continuously pulled out and rises and the H-shaped steel 7 blocks the cleaning mechanism 4. When the H-shaped steel 7 is paused, the single-chip microcomputer does not output the second high-level signal, and the AND gate chip does not output the trigger signal, so that the cleaning mechanism 4 is not started at this time, which can effectively save the consumption of electric energy.
[0040] In the embodiment, four connecting seats 11 are fixedly installed on the rack 1, the cleaning mechanism 4 comprises four servo motors 41 respectively adjustably installed on the connecting seats 11, and the driving ends of the four servo motors 41 are respectively detachably installed with cleaning sponges 42; the signal input ends of the four servo motors 41 are signal-connected with the signal output end of the AND gate chip, and the four servo motors 41 receive the trigger signal and respectively drive the cleaning sponges 42 to rotate on the surface of the H-shaped steel 7.
[0041] The servo motors 41 drive the cleaning sponges 42 to rotate on the surface of the H-shaped steel 7, which can sweep away the impurities and dust attached to the surface of the H-shaped steel 7, thereby achieving the technical effect of cleaning the H-shaped steel 7.
[0042] With reference to Figure 1 The connecting seats 11 are respectively slidably installed with sliding seats 43, and the four servo motors 41 are respectively detachably installed on the four sliding seats 43; the four connecting seats 11 are respectively threadedly connected with adjusting screws 12, the end portions of the four adjusting screws 12 all comprise top rods 121, the four sliding seats 43 are respectively fixedly installed with sleeves 44, and the four top rods 121 are respectively inserted into the four sleeves 44.
[0043] By adjusting the adjusting screws 12, the operator can adjust the positions of the servo motors 41 and the cleaning sponges 42 according to the size of the H-shaped steel 7, so that the cleaning mechanism 4 can be suitable for cleaning H-shaped steels 7 of different sizes, and the usability of the cleaning mechanism 4 can be further improved.
[0044] Referring to Figure 1 Two vertical plates 13 are fixedly installed on the connecting seat 11, and a guide rod 14 is fixedly installed between the two vertical plates 13. A sliding seat 43 is provided with a sliding hole, and the sliding seat 43 is slidably arranged on the guide rod 14. A spring 15 is coaxially sleeved on the guide rod, and the spring 15 is located on the side of the sliding seat 43 away from the adjusting screw 12, and the spring 15 is abutted between the vertical plate 13 and the sliding seat 43.
[0045] The guide rod 14 can limit the position of the sliding seat 43, and ensure that the sliding seat 43 moves along the axial direction of the guide rod 14 towards the direction of approaching or moving away from the H-shaped steel 7.
[0046] The implementation principle of the SMW method pile pulling device is that in the process of pulling the pile, the ultrasonic ranging sensor 32, the infrared transmitting and receiving sensor 31, the single-chip microcomputer and the gate chip are matched and used, so that the cleaning mechanism 4 is started to clean the H-shaped steel 7 only when the H-shaped steel 7 is continuously pulled out and rises, and the cleaning mechanism 4 is blocked by the H-shaped steel 7. When the H-shaped steel 7 is paused, the single-chip microcomputer does not output the second high-level signal, and the gate chip does not output the trigger signal, so that the cleaning mechanism 4 is not started at this time, and the consumption of electric energy can be effectively saved. The servo motor 41 drives the cleaning sponge 42 to rotate on the surface of the H-shaped steel 7, so that the impurities and dust attached to the surface of the H-shaped steel 7 are swept away, and the technical effect of cleaning the H-shaped steel 7 is realized.
[0047] The above are the preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A SMW method pile pulling device, characterized in that, The utility model provides a kind of H-shaped steel cleaning device, including rack (1), the hydraulic drive mechanism (2) is fixedly installed on the rack (1), the drive end of the hydraulic drive mechanism (2) is fixedly installed with lifting platform (21), the lifting platform (21), the rack (1) are shaped with the over hole of H-shaped steel (7) that projects for it; And: Trigger unit (3), for continuously outputting trigger signal during H-shaped steel (7) rises; Cleaning mechanism (4) is fixedly installed on the rack (1), is located below positioning mechanism (6) on the rack (1), signal input end is connected with the signal output end signal of trigger unit (3), for receiving trigger signal and cleaning H-shaped steel (7); Four connecting seats (11) are fixedly installed on the rack (1), and the cleaning mechanism (4) includes four servo motors (41) respectively adjustablely installed on the connecting seat (11), and the drive end of four servo motors (41) is respectively detachably installed with cleaning sponge (42); The trigger unit (3) includes: Infrared opposite emission sensor (31) includes emitting end and receiving end located on both sides of H-shaped steel (7), between four servo motors (41) and positioning mechanism (6), for outputting first high level signal when H-shaped steel (7) blocks between the emitting end and the receiving end; Ultrasonic ranging sensor (32) is fixedly installed on the rack (1), is arranged towards lifting platform (21), for detecting distance between lifting platform (21) and outputting sensing distance signal; Single-chip microcomputer, signal input end is connected with the signal output end signal of ultrasonic ranging sensor (32), for receiving sensing distance signal, and continuously outputting second high level signal when sensing distance changes; And gate chip, signal input end is connected with the signal output end signal of infrared opposite emission sensor (31) and single-chip microcomputer, for receiving first high level signal, second high level signal and outputting trigger signal; The signal input end of four servo motors (41) is connected with the signal output end signal of and gate chip, and four servo motors (41) receive trigger signal and drive cleaning sponge (42) on the surface of H-shaped steel (7) respectively.
2. A SMW method pile pulling-out device according to claim 1, characterized in that, Four sliding seats (43) are respectively slidably installed on four connecting seats (11), and four servo motors (41) are respectively detachably installed on four sliding seats (43); Four adjusting screws (12) are respectively threadedly connected on four connecting seats (11), and the end of four adjusting screws (12) includes top rod (121), four sliding sleeves (44) are respectively fixedly installed on four sliding seats (43), and four top rods (121) are respectively inserted in four sliding sleeves (44).
3. A SMW method pile pulling-out device according to claim 2, characterized in that, Two vertical plates (13) are fixedly installed on the connecting seat (11), and guiding rod (14) is fixedly installed between two vertical plates (13), sliding hole is respectively formed in sliding seat (43), and sliding seat (43) is respectively slidably arranged on guiding rod (14). Coaxial spring (15) is arranged on the guide rod, the spring (15) is located on the side, away from the adjusting screw (12), of the sliding seat (43), and the spring (15) abuts tightly between the vertical plate (13) and the sliding seat (43).