Online detection device for casting green ceramic
By designing an automated online inspection device for cast green ceramics, a combination of hinge structure and transmission rollers is used to realize the automatic conveying and multi-angle inspection of cast green ceramics, solving the problem of low efficiency of manual inspection and achieving fast, stable and comprehensive inspection results for cast green ceramics.
Patent Information
- Application Number
- CN202422977941.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Existing casting green porcelain testing devices require manual placement of each piece, which is inconvenient and inefficient.
An online inspection device comprising a base assembly, a loading and unloading assembly, and an inspection assembly was designed. By utilizing a combination of hinge structure and transmission rollers, automated conveying and multi-angle inspection of cast green ceramics are achieved. Combined with a movable frame assembly of universal joint and slider, flexible adjustment of the inspection instrument is realized.
It enables rapid, stable, and comprehensive automated testing of cast green ceramics, improving testing efficiency and the practicality of the equipment.
Smart Images

Figure CN223565702U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a flow -casting green porcelain processing technical field, concretely is a kind of on-line detection device of flow -casting green porcelain. BACKGROUND
[0002] Flow -casting green porcelain refers to the ceramic green body made by flow -casting process, mainly used in low temperature co-fired ceramic technology. Flow -casting process is a method of mixing ceramic powder with binder, plasticizer, solvent and dispersant, etc. to form uniform slurry, and then making thin film of required thickness on flow -casting machine. This process can produce high-quality, ultra-thin ceramic sheet, widely used in monolithic capacitor ceramic sheet, multi-layer wiring ceramic, thick film and thin film circuit substrate, zinc oxide low-voltage varistor and ferrite magnetic memory sheet, etc. New type of ceramic production.
[0003] The conventional detection device needs to be manually placed by the operator one by one in the detection device for surface detection, which is inconvenient to operate and time-consuming, affecting the detection efficiency.
[0004] Therefore, in view of the above, the existing structure and defects are improved, and an on-line detection device for flow -casting green porcelain is proposed. UTILITY MODEL CONTENT
[0005] The utility model aims at providing an on-line detection device for flow -casting green porcelain to solve the problems raised in the background.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an on-line detection device for flow -casting green porcelain, comprising a base assembly and a feeding and discharging assembly, a feeding and discharging assembly is arranged on the top of the base assembly, and a moving frame group is arranged above the feeding and discharging assembly, and a detection assembly is installed on the top of the moving frame group, the feeding and discharging assembly comprises a chassis, a first transmission roller, a first side frame, a second transmission roller, a double-section adjusting frame, a second side frame and a third transmission roller, the first transmission roller is installed on the chassis in equal intervals, the first side frame is connected to the both sides of the chassis through hinges, the second transmission roller is installed on the first side frame in equal intervals, and the double-section adjusting frame is installed on the end of the first side frame away from the chassis, the second side frame is installed on the end of the double-section adjusting frame away from the first side frame, and the third transmission roller is installed on the second side frame in equal intervals.
[0007] Further, the base assembly comprises a base, a support frame, a stabilizing frame and a guide rail, the support frame is installed on the top of the base in equal intervals, the stabilizing frame is installed on the top of the base at both ends, and the guide rail is installed on the top surface of the stabilizing frame.
[0008] Further, the base and the support frame are connected by welding, and the stabilizing frame is embeddedly installed on one end of the top of the base.
[0009] Further, the first transmission roller, the second transmission roller and the third transmission roller are the same structure, and the first side frame and the second side frame are the same structure.
[0010] Further, the moving frame group comprises a connecting rod, a supporting column and a sliding block, the left and right ends of the connecting rod are vertically provided with the supporting columns, and the bottom of the supporting column is provided with the sliding block.
[0011] Further, the connecting rod horizontally penetrates the top end of the supporting column, and the sliding block and the supporting column are fixedly connected, and the sliding block and the guide rail are slidably connected.
[0012] Further, the detection assembly comprises a sliding frame, a universal shaft, a protective shell and a detector, the bottom of the sliding frame is provided with the universal shaft, the bottom of the universal shaft is provided with the protective shell, and the inside of the protective shell is provided with the detector.
[0013] Further, the sliding frame is slidably installed on the surface of the connecting rod, and the universal shaft is fixedly connected with the protective shell and the sliding frame.
[0014] The utility model provides a kind of on-line detection device of flow casting porcelain, with following beneficial effects:
[0015] 1, the utility model, be installed with feeding and discharging assembly in the bottom of mobile frame group and detection assembly, wherein first side frame is symmetrically installed in the both sides of chassis using hinge structure, and second side frame is connected with the end of first side frame away from chassis using the use of double section adjusting frame, so that first side frame second side frame can be swing adjusted in the both sides of chassis respectively, using the use of above-mentioned structure, can be adjusted within a certain range according to the size of flow casting porcelain to be detected, to ensure the stability of flow casting porcelain in detection process, avoid unnecessary shaking or tilting, and first transmission roller, second transmission roller and third transmission roller are installed equidistantly in the middle of chassis, first side frame and second side frame, using its structure operation, can realize the conveying effect in horizontal direction to material placed in the middle of entire feeding and discharging assembly, using the use of above-mentioned structure, can quickly feed and discharge flow casting porcelain to be detected according to need, to realize flow line type detection operation, so that multiple flow casting porcelain is detected in turn one by one, to guarantee the practicability of device.
[0016] 2, The utility model discloses, the guide rail is installed at the both ends of base, cooperate the use of mobile frame group simultaneously, make with the connected detection assembly, can carry out flexible adjustment displacement, wherein the whole mobile frame group can utilize the slider of support column bottom and carry out the translation in horizontal direction along the surface of guide rail, and detection assembly utilizes sliding frame and can carry out the translation left and right along the surface of connecting rod, and universal shaft can drive the protection shell that installs inside detection appearance respectively and carry out left and right rotation in horizontal direction and up and down swing adjustment in vertical direction, utilize the use of above -mentioned structure, can make detection appearance have flexible structural adjustability to the maximum, thereby convenient for detection appearance to carry out flexible detection of the surface of the cast porcelain of many angles to ensure the comprehensiveness and effectiveness of detection, and the use of above -mentioned structure can also guarantee that the whole device has enough structural flexibility and convenience to satisfy the detection need. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the body shaft side view structural diagram of the online detection device of cast porcelain of the utility model;
[0018] Figure 2 It is the base assembly structure diagram of the online detection device of cast porcelain of the utility model;
[0019] Figure 3 It is the feeding and discharging assembly three-dimensional structure diagram of the online detection device of cast porcelain of the utility model;
[0020] Figure 4 It is the arc cover three-dimensional structure diagram of the online detection device of cast porcelain of the utility model.
[0021] In the drawing: 1, base assembly; 101, base; 102, support frame; 103, stabilizing frame; 104, guide rail; 2, feeding and discharging assembly; 201, base frame; 202, first transmission roller; 203, first side frame; 204, second transmission roller; 205, double-section adjusting frame; 206, second side frame; 207, third transmission roller; 3, mobile frame group; 301, connecting rod; 302, support column; 303, slider; 4, detection assembly; 401, sliding frame; 402, universal shaft; 403, protection shell; 404, detection appearance. DETAILED DESCRIPTION
[0022] The embodiments of the utility model will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
[0023] As Figures 1 to 4The illustrated, a kind of online detection device of casting porcelain, including pedestal assembly 1 and feeding and discharging assembly 2, pedestal assembly 1 top middle is equipped with feeding and discharging assembly 2, and the top of feeding and discharging assembly 2 is provided with moving frame group 3, and the top of moving frame group 3 is equipped with detection assembly 4, feeding and discharging assembly 2 includes chassis 201, first transmission roller 202, first side frame 203, second transmission roller 204, double-section adjusting frame 205, second side frame 206 and third transmission roller 207, first transmission roller 202 is installed with equidistance in the middle of chassis 201, and the both sides of chassis 201 are all connected with first side frame 203 by hinge, and second transmission roller 204 is installed with equidistance in the middle of first side frame 203, and double-section adjusting frame 205 is installed at the end of first side frame 203 away from chassis 201, while double-section adjusting frame 205 is installed at the end of first side frame 203 away from chassis 201 with second side frame 206, third transmission roller 207 is installed with equidistance in the middle of second side frame 206, the structure of first transmission roller 202, second transmission roller 204 and third transmission roller 207 is same, the structure of first side frame 203 and second side frame 206 side frame is same, first side frame 203 is installed with symmetry on the both sides of chassis 201 using hinge structure, while cooperating with the use of double-section adjusting frame 205, second side frame 206 is connected at the end of first side frame 203 away from chassis 201, so that first side frame 203 second side frame 206 can be swing adjusted respectively on the both sides of chassis 201.
[0024] As Figures 1 to 4As shown, the base assembly 1 includes a base 101, a support frame 102, a stabilizing frame 103 and a guide rail 104, the support frame 102 is arranged and mounted in the middle of the top of the base 101, and the stabilizing frame 103 is horizontally mounted at both ends of the top of the base 101, and the guide rail 104 is mounted on the top surface of the stabilizing frame 103, the base 101 and the support frame 102 are weldedly connected, and the stabilizing frame 103 is embeddedly mounted at one end of the top of the base 101, the moving frame assembly 3 includes a connecting rod 301, a support column 302 and a sliding block 303, the support column 302 is vertically mounted at both ends of the connecting rod 301, and the sliding block 303 is mounted at the bottom of the support column 302, the connecting rod 301 penetrates through the top end of the support column 302 horizontally, and the sliding block 303 and the support column 302 are fixedly connected, and the sliding block 303 and the guide rail 104 are slidably connected, the detection assembly 4 includes a sliding frame 401, a universal shaft 402, a protective shell 403 and a detector 404, the universal shaft 402 is mounted at the bottom of the sliding frame 401, and the protective shell 403 is mounted at the bottom of the universal shaft 402, and the detector 404 is mounted in the protective shell 403, the sliding frame 401 is slidably mounted on the surface of the connecting rod 301, and the universal shaft 402 is fixedly connected with the protective shell 403 and the sliding frame 401, wherein the entire moving frame assembly 3 can be translated forward and backward in the horizontal direction along the surface of the guide rail 104 by using the sliding block 303 at the bottom of the support column 302, and the detection assembly 4 can be translated left and right along the surface of the connecting rod 301 by using the sliding frame 401, and the universal shaft 402 can drive the protective shell 403 with the detector 404 mounted therein to rotate left and right in the horizontal direction and to swing up and down in the vertical direction, respectively.
[0025] In summary, as shown in the figure, Figures 1 to 4 The online detection device for flow-cast porcelain is used. First, the flow-cast porcelain to be detected is conveyed into the feeding and discharging assembly 2 by using the upstream conveying device. At this time, according to the size of the flow-cast porcelain to be detected, the first side frame 203 and the second side frame 206 are adjusted at both sides of the base frame 201 under the structure activity of the hinge structure and the double-section adjusting frame 205, so that the first transmission roller 202, the second transmission roller 204 and the third transmission roller 207 can abut against the side edges of the flow-cast porcelain, so as to convey the flow-cast porcelain.
[0026] At this time, the moving frame group 3 and the detection assembly 4 are translated along the surface of the top rail 104 of the stabilizing frame 103 by using the support column 302 and the sliding block 303, after moving to the appropriate position, at this time, the sliding frame 401 is translated left and right along the surface of the connecting rod 301, and the horizontal rotation and vertical overturning provided by the universal shaft 402 are matched, so that the detector 404 in the protective shell 403 is flexibly adjusted, thereby detecting the surface of the flow-cast porcelain, and finally the detected flow-cast porcelain is conveyed to the downstream equipment under the operation of the structure of the feeding and discharging assembly 2, and the detection of the next flow-cast porcelain is started.
[0027] Embodiments of the present application are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments were chosen and described in order to best explain the principles of the application and its practical application, and to enable others skilled in the art to understand the application for various embodiments with various modifications as are suited to the particular use contemplated.
Claims
1. A device for on-line detection of cast porcelain, comprising a base assembly (1) and a feeding and discharging assembly (2), characterized in that: The top of the base assembly (1) is provided with an upper and lower feeding assembly (2), and the upper and lower feeding assembly (2) is provided with a moving frame group (3) above, and the top of the moving frame group (3) is provided with a detection assembly (4), the upper and lower feeding assembly (2) comprises a chassis (201), a first transmission roller (202), a first side frame (203), a second transmission roller (204), a double-section adjusting frame (205), a second side frame (206) and a third transmission roller (207), the first transmission roller (202) is installed in the middle of the chassis (201) equidistantly, and the first side frame (203) is connected to the both sides of the chassis (201) through a hinge, and the second transmission roller (204) is installed in the middle of the first side frame (203) equidistantly, and the double-section adjusting frame (205) is installed on the end of the first side frame (203) away from the chassis (201), and the second side frame (206) is installed on the end of the double-section adjusting frame (205) away from the first side frame (203), and the third transmission roller (207) is installed in the middle of the second side frame (206) equidistantly.
2. The apparatus for on-line detection of a cast porcelain according to claim 1, wherein The base assembly (1) comprises a base (101), a support frame (102), a stabilizing frame (103) and a guide rail (104), the support frame (102) is arranged in the middle of the top of the base (101), the stabilizing frame (103) is horizontally arranged at the left and right ends of the top of the base (101), and the guide rail (104) is arranged on the top surface of the stabilizing frame (103).
3. The apparatus for on-line detection of a cast porcelain according to claim 2, wherein The base (101) and the support frame (102) are connected by welding, and the stabilizing frame (103) is embedded on the top of the base (101).
4. The apparatus for on-line detection of a cast porcelain according to claim 1, wherein The first transmission roller (202), the second transmission roller (204) and the third transmission roller (207) are the same in structure, and the first side frame (203) and the second side frame (206) are the same in structure.
5. The apparatus for on-line detection of a cast porcelain according to claim 2, wherein The moving frame group (3) comprises a connecting rod (301), a support column (302) and a sliding block (303), the support column (302) is vertically arranged at the left and right ends of the connecting rod (301), and the sliding block (303) is arranged on the bottom of the support column (302).
6. The apparatus for on-line detection of a cast porcelain according to claim 5, wherein The connecting rod (301) horizontally penetrates the top end of the support column (302), the sliding block (303) and the support column (302) are fixedly connected, and the sliding block (303) and the guide rail (104) are slidably connected.
7. The apparatus for on-line detection of a cast porcelain according to claim 5, wherein The detection assembly (4) comprises a sliding frame (401), a universal shaft (402), a protective shell (403) and a detector (404), the universal shaft (402) is arranged on the bottom of the sliding frame (401), the protective shell (403) is arranged on the bottom of the universal shaft (402), and the detector (404) is arranged in the protective shell (403).
8. The apparatus for on-line detection of a cast porcelain according to claim 7, wherein The sliding frame (401) is slidably arranged on the surface of the connecting rod (301), and the universal shaft (402) is fixedly connected with the protective shell (403) and the sliding frame (401).