Anhydrous lanolin saponification value control device
By combining an annular reaction tank, a water bath heater, and a turbine agitator, the problem of uneven temperature and stirring rate in the control of lanolin saponification value was solved, and precise control of lanolin saponification value was achieved.
Patent Information
- Application Number
- CN202421875217.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the existing technology, the temperature and stirring rate of lanolin in the reactor cannot be adjusted quickly and evenly, leading to misjudgment of the reaction time and affecting the control of the lanolin saponification value.
The annular reaction tank design, combined with a water bath heater, baffles and turbine agitator, enables precise control of reaction temperature and stirring rate through real-time monitoring by temperature sensors and stirring by turbine agitator.
This ensures uniformity of reaction temperature and stirring, guarantees precise control of lanolin saponification value, and improves the controllability of the reaction process.
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Figure CN223570734U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to anhydrous lanolin soap processing device technical field especially relates to an anhydrous lanolin saponification value control device. BACKGROUND
[0002] Lanolin is a kind of secretion grease attached to wool, is pale yellow or brownish yellow paste, has stickiness and is smooth, smell is weak and special, is easily dissolved in chloroform or ether, is dissolved in hot ethanol, is extremely slightly dissolved in ethanol, main component is sterol, fatty alcohol and triterpene alcohol and about equal amount of ester formed by fatty acid, and there is a small amount of free fatty acid and hydrocarbon material, lanolin refined product has two kinds, namely anhydrous lanolin and water lanolin, anhydrous lanolin is pale yellow or brownish yellow paste, has stickiness and is smooth.
[0003] Saponification value is the important index for evaluating lanolin quality, in the reaction process, the saponification value of lanolin is controlled by controlling reaction time, reaction temperature and stirring rate, reaction time is easy to control, but the temperature and stirring rate of lanolin in the reaction kettle at each place in the reaction process cannot be quickly and uniformly adjusted, further leading to misjudgment to reaction time. UTILITY MODEL CONTENT
[0004] The utility model aims at: in order to solve the above-mentioned problems, and propose an anhydrous lanolin saponification value control device.
[0005] In order to achieve the above-mentioned purpose, the utility model has the following technical scheme: an anhydrous lanolin saponification value control device, it includes water bath heater, cover, annular reaction tank, multiple spoiler and multiple turbine agitator, the cover is fixedly connected at the top of the water bath heater, the annular reaction tank is located in the water bath heater, and the annular reaction tank is fixedly connected the cover, multiple the spoiler is inserted in the annular reaction tank, and multiple the spoiler is annular array arrangement, multiple the turbine agitator is fixedly connected on multiple the spoiler.
[0006] As a further description of the above technical scheme:
[0007] The inner wall of the annular reaction tank is provided with multiple T-shaped clamping grooves, the spoiler is provided with a T-shaped clamping strip, and the T-shaped clamping strip is clamped into the T-shaped clamping groove.
[0008] As a further description of the above technical scheme:
[0009] The spoiler is provided with a temperature sensor.
[0010] As a further description of the above technical scheme:
[0011] The height of the spoiler is equal to the depth of the annular reaction tank.
[0012] As a further description of the above technical solution:
[0013] The annular reaction tank and the spoiler are both made of metal.
[0014] As described above, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0015] In the utility model, through the design of the annular reaction tank, the annular reaction tank can have a larger contact surface with the liquid in the water bath heater, so that the heat in the water bath heater can be transmitted to the annular reaction tank more quickly and sensitively, and then the reaction temperature can be accurately controlled, and the mixed liquid in the annular reaction tank is continuously impacted on the spoiler and the inner wall of the annular reaction tank by the turbine agitator, so that the liquid in the annular reaction tank can be uniformly mixed, the reaction parameters of lanolin are better controlled, and the saponification value of lanolin is effectively controlled. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure schematic view of a lanolin saponification value control device without water.
[0017] Figure 2 It is an explosion view of a lanolin saponification value control device without water.
[0018] Figure 3 It is an internal structure schematic view of a lanolin saponification value control device without water.
[0019] Figure 4 It is a sectional view of a lanolin saponification value control device without water.
[0020] LEGEND:
[0021] 1, water bath heater; 2, cover; 3, annular reaction tank; 4, spoiler; 5, turbine agitator; 6, T-shaped clamping groove; 7, T-shaped clamping strip; 8, temperature sensor. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figures 1-4The utility model provides a technical scheme: a kind of anhydrous lanolin saponification value control device, including water bath heater 1, cover 2, annular reaction tank 3, multiple spoiler 4 and multiple turbine agitator 5, the cover 2 is fixedly connected at the top of water bath heater 1, the annular reaction tank 3 is located in water bath heater 1, and the annular reaction tank 3 is fixedly connected cover 2, multiple spoiler 4 is inserted in the annular reaction tank 3, and multiple spoiler 4 is annular array arrangement, and multiple turbine agitator 5 is fixedly connected on multiple spoiler 4;
[0024] The inner wall of the annular reaction tank 3 is provided with a plurality of T-shaped clamping grooves 6, and the spoiler 4 is provided with a T-shaped clamping strip 7. The T-shaped clamping strip 7 is clamped into the T-shaped clamping groove 6, which facilitates the quick disassembly and assembly of the spoiler 4 in the annular reaction tank 3.
[0025] The spoiler 4 is provided with a temperature sensor 8, which facilitates real-time measurement of the temperature at each position in the annular reaction tank 3, and further determines whether the temperature in the annular reaction tank 3 is uniform.
[0026] The height of the spoiler 4 is equal to the depth of the annular reaction tank 3.
[0027] The annular reaction tank 3 and the spoiler 4 are both made of metal material, which facilitates the rapid transfer of the temperature in the water bath heater 1 to the annular reaction tank 3, so that the reaction temperature can be quickly and accurately regulated.
[0028] Working principle: first, inject mixed liquid into the annular reaction tank 3, fix the cover 2 on the annular reaction tank 3, and put the annular reaction tank 3 into the water bath heater 1. The cover 2 is connected to the top of the water bath heater 1. Secondly, the annular reaction tank 3 is designed so that it has a larger contact surface with the liquid in the water bath heater 1, ensuring that the heat in the water bath heater 1 is transferred to the annular reaction tank 3 more quickly and sensitively. Adjust the heating temperature of the water bath heater 1 to accurately regulate the reaction temperature. Finally, the turbine agitator 5 drives the mixed liquid in the annular reaction tank 3 to continuously impact the spoiler 4 and the inner wall of the annular reaction tank 3, so that the liquid in the annular reaction tank 3 can be uniformly mixed. Adjusting the speed of the turbine agitator 5 can adjust the stirring parameters during the reaction, so that the reaction parameters of lanolin can be better controlled, and the saponification value of lanolin can be effectively controlled.
[0029] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this. Any skilled person in the technical field can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered within the protection scope of the utility model.
Claims
1. A device for controlling the saponification value of anhydrous lanolin, characterized in that: The device includes a water bath heater (1), a cover (2), an annular reaction tank (3), multiple baffles (4), and multiple turbine agitators (5). The cover (2) is fixedly connected to the top of the water bath heater (1). The annular reaction tank (3) is located inside the water bath heater (1) and is fixedly connected to the cover (2). Multiple baffles (4) are inserted into the annular reaction tank (3) and are arranged in a ring array. Multiple turbine agitators (5) are fixedly connected to the multiple baffles (4).
2. The anhydrous lanolin saponification value control device according to claim 1, characterized in that, The inner wall of the annular reaction tank (3) is provided with multiple T-shaped slots (6), and the baffle plate (4) is provided with T-shaped strips (7), which are inserted into the T-shaped slots (6).
3. The anhydrous lanolin saponification value control device according to claim 2, characterized in that, A temperature sensor (8) is provided on the spoiler (4).
4. The anhydrous lanolin saponification value control device according to claim 3, characterized in that, The height of the baffle plate (4) is equal to the depth of the annular reaction tank (3).
5. The anhydrous lanolin saponification value control device according to claim 4, characterized in that, Both the annular reaction tank (3) and the baffle plate (4) are made of metal.