Automatic paint spraying device for gas cylinder

Abstract

The utility model discloses an automatic paint spraying device for gas cylinders. The automatic paint spraying device for the gas cylinders comprises a rotating assembly, a conveying assembly, a spraying assembly, a control circuit board and a paint spraying chamber composed of an inlet baffle, an outlet baffle, a front wall plate and a rear wall plate. The conveying assembly conveys the gas cylinders into the paint spraying chamber, the rotating assembly lifts up and rotates the gas cylinders, the rotating assembly is taken back after the spraying assembly completes paint spraying, and the conveying assembly transfers the gas cylinders out.

Description

Technical Field

[0001] This utility model relates to the field of industrial spraying and drying equipment technology, and in particular to an automatic spraying device for gas cylinders. Background Technology

[0002] Chinese Patent CN2714163Y discloses a gas cylinder spraying device. This device comprises a suspended conveyor belt and a spraying apparatus. The suspended conveyor belt suspends the gas cylinder via hooks, allowing the cylinder to rotate during transport to pass through the spraying apparatus. The spraying apparatus consists of a top and bottom spray gun and a lifting spray gun, used to spray paint onto the top and bottom surfaces and the circumference of the gas cylinder, respectively. The key feature is that the top and bottom spray guns are mounted on a reciprocating translation mechanism. According to this structure, when the gas cylinder enters the spraying apparatus, the top and bottom spray guns can synchronously follow the rotating and translating gas cylinder via the reciprocating translation mechanism, uniformly spraying paint onto the top and bottom surfaces of the cylinder. The spraying equipment described above is used by setting the bottle body vertically and setting multiple bottles on the conveyor belt for continuous operation, while driving the bottle body to rotate. This results in a complex structure, large size, and high manufacturing cost. It is only suitable for large-scale production and is not suitable for manufacturers with small production scale and small production volume of composite gas cylinders. Summary of the Invention

[0003] The problem to be solved by this utility model is to propose an improvement or replacement scheme to address the shortcomings of the prior art, especially an improvement or replacement scheme that is low in cost and suitable for small-scale production.

[0004] To solve the above problems, the present invention adopts the following solution: an automatic gas cylinder painting device, characterized in that the automatic gas cylinder painting device includes a rotating assembly, a conveying assembly, a spraying assembly, a control circuit board, and a spraying chamber composed of an inlet baffle, an outlet baffle, a front wall panel, and a rear wall panel; the conveying assembly includes a circulating track and a hoisting mechanism, the circulating track is located at the top and passes through the spraying chamber, and the hoisting mechanism is located on the circulating track and moves along the circulating track by a servo motor to convey the gas cylinder into the spraying chamber; the rotating assembly includes a lifting mechanism and a rotating... The motor and lifting mechanism are located at the bottom of the spray booth, and the rotary motor is mounted on the lifting mechanism. A base is mounted on top of the rotary motor to contact the gas cylinder and drive it to rotate. The spraying assembly includes a movable nozzle and a spray gun. A vertical track is provided in the middle of the front wall panel and / or rear wall panel of the spray booth. The movable nozzle is mounted on the vertical track and is driven by a servo motor to move along the vertical track. The movable nozzle is connected to the spray gun to spray paint onto the gas cylinder that has moved to the middle of the spray booth. The inlet baffle, outlet baffle, lifting mechanism, rotary motor, spray gun, and servo motor are all controlled by a control circuit board.

[0005] Furthermore, the automatic painting device for gas cylinders is characterized in that both the inlet baffle and the outlet baffle adopt a double-door design, and a pneumatic push-pull rod is connected to the back of each door to control the opening or closing of the inlet baffle and the outlet baffle.

[0006] Furthermore, the automatic gas cylinder painting device is characterized in that a material sensor is provided in front of the inlet baffle of the painting chamber to detect whether there is a gas cylinder that needs to be transported to the painting chamber.

[0007] Furthermore, the automatic gas cylinder painting device is characterized in that two position sensors are provided on both sides of the vertical guide rail inside the painting chamber to detect whether the gas cylinder delivered to the painting chamber has entered the painting position.

[0008] Furthermore, the automatic gas cylinder painting device is characterized in that the lifting mechanism has a mounting tray on its top rod, and the rotary motor is installed inside the mounting tray.

[0009] Furthermore, the automatic painting device for gas cylinders is characterized in that the hoisting mechanism is set on a circulating track, and the hoisting mechanism is connected in series via a transmission chain. A servo motor is provided on the transmission chain, and a control circuit board is used for control.

[0010] Furthermore, the automatic gas cylinder painting device is characterized in that a quick-drying chamber is provided behind the painting chamber. The quick-drying chamber includes a drying chamber composed of an inlet door, an outlet door, a front wall panel, and a rear wall panel, as well as a hot air inlet, a tail gas outlet, and a hot air furnace. The hot air furnace generates dry hot air and delivers it to the drying chamber through the hot air inlet. The tail gas outlet is used to discharge tail gas to the purification system.

[0011] The technical effects of this utility model are as follows: The automatic gas cylinder painting device of this utility model includes a rotating component, a conveying component, a spraying component, a control circuit board, and a spraying chamber composed of an inlet baffle, an outlet baffle, a front wall panel, and a rear wall panel. The conveying component transports the gas cylinder into the spraying chamber, the rotating component lifts and rotates the gas cylinder, and after the spraying component completes the painting, the rotating component retracts, and the conveying component transfers the gas cylinder out. A material receiving sensor is installed in front of the inlet baffle of the spraying chamber. When the gas cylinder moves to this position, the material receiving sensor is triggered, the inlet baffle and the outlet baffle open, and the gas cylinder enters the spraying chamber. The gas cylinder that has completed painting in the spraying chamber moves out of the spraying chamber. When the gas cylinder reaches the painting position, the position sensor is triggered, the conveying component stops working, and the gas cylinder is held in the painting position. At this time, the rotating component starts, the lifting component raises the rotating motor to contact the gas cylinder, and then the rotating motor starts, driving the gas cylinder to rotate. Then the spraying component starts, and the gas cylinder rotates continuously while being sprayed with paint, achieving 360° painting.

[0012] After the spraying is completed, the gas cylinder is transferred to the quick-drying chamber, where it is rapidly dried with hot air until it is ready for transfer. Then it is transferred to the shade drying chamber for static drying. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of an automatic painting device for gas cylinders.

[0014] Figure 2 This is a schematic diagram of the rotating component structure.

[0015] Figure 3 This is a schematic diagram of the conveyor component structure.

[0016] Among them, 1 is the rotating component, 2 is the conveying component, 3 is the spraying component, 4 is the inlet baffle, 5 is the outlet baffle, 6 is the material sensor, 7 is the position sensor, 11 is the lifting mechanism, 12 is the rotary motor, 13 is the mounting tray, 21 is the circulating track, 22 is the hoisting mechanism, 23 is the transmission chain, and 24 is the servo motor pneumatic push-pull rod. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings.

[0018] Example: Figure 1 As shown, an automatic gas cylinder painting device includes a rotating assembly, a conveying assembly, a spraying assembly, a control circuit board, and a spraying chamber composed of an inlet baffle, an outlet baffle, a front wall panel, and a rear wall panel. The conveying assembly includes a circulating track and a hoisting mechanism. The circulating track is located at the top and passes through the spraying chamber. The hoisting mechanism is located on the circulating track and moves along the circulating track by a servo motor to convey the gas cylinder into the spraying chamber. The rotating assembly includes a lifting mechanism and a rotating motor. The lifting mechanism is located on the spraying chamber. At the bottom of the chamber, a rotary motor is mounted on a lifting mechanism, and a base is mounted on top of the rotary motor to contact the gas cylinder and drive it to rotate. The painting assembly includes a movable nozzle and a paint sprayer. A vertical track is provided in the middle of the front wall panel and / or rear wall panel of the painting chamber. The movable nozzle is mounted on the vertical track and is driven by a servo motor to move along the vertical track. The movable nozzle is connected to the paint sprayer to spray paint onto the gas cylinder that has moved to the middle of the painting chamber. The inlet baffle, outlet baffle, lifting mechanism, rotary motor, paint sprayer, and servo motor are all controlled by a control circuit board.

[0019] like Figure 2 and Figure 3As shown, both the inlet and outlet baffles feature a double-door design, with a pneumatic push-pull rod connected to the back of each door to control the opening and closing of the inlet and outlet baffles. A material sensor is located in front of the inlet baffle of the spray booth to detect whether a gas cylinder needs to be transported to the spray booth. Two position sensors are located on both sides of the vertical guide rail inside the spray booth to detect whether a gas cylinder transported to the spray booth has entered the spraying position. An installation tray is mounted on the top rod of the lifting mechanism, and the rotary motor is housed within the installation tray. The hoisting mechanism is mounted on a circulating track and is connected in series via a transmission chain. A servo motor is mounted on the transmission chain and controlled by a control circuit board. A quick-drying chamber is located behind the spray booth. The quick-drying chamber includes a drying chamber composed of an inlet door, an outlet door, a front wall panel, and a rear wall panel, as well as a hot air inlet, a tail gas outlet, and a hot air furnace. The hot air furnace generates drying hot air, which is transported to the drying chamber through the hot air inlet. The tail gas outlet is used to discharge tail gas to the purification system.

Claims

1. An automatic painting device for gas cylinders, characterized in that, The automatic gas cylinder painting device includes a rotating assembly, a conveying assembly, a spraying assembly, a control circuit board, and a spraying chamber composed of an inlet baffle, an outlet baffle, a front wall panel, and a rear wall panel. The conveying assembly includes a circulating track and a hoisting mechanism. The circulating track is located at the top and passes through the spraying chamber. The hoisting mechanism is located on the circulating track and is driven by a servo motor to move along the circulating track to convey the gas cylinder into the spraying chamber. The rotating assembly includes a lifting mechanism and a rotating motor. The lifting mechanism is located at the bottom of the spraying chamber, and the rotating motor is located on the lifting mechanism. A base is provided on the top of the rotating motor to contact the gas cylinder and drive it to rotate. The spraying assembly includes a movable nozzle and a paint sprayer. A vertical track is provided in the middle of the front wall panel and / or the rear wall panel of the spraying chamber. The movable nozzle is located on the vertical track and is driven by a servo motor to move along the vertical track. The movable nozzle is connected to the paint sprayer to spray paint onto the gas cylinder that has moved to the middle of the spraying chamber. The inlet baffle, outlet baffle, lifting mechanism, rotating motor, paint sprayer, and servo motor are all controlled by the control circuit board.

2. The automatic gas cylinder painting device according to claim 1, characterized in that, Both the inlet and outlet baffles adopt a double-door design, and each door is equipped with a pneumatic push-pull rod to control the opening or closing of the inlet and outlet baffles.

3. The automatic gas cylinder painting device according to claim 1, characterized in that, The inlet baffle of the spray booth is equipped with a material sensor to detect whether there are gas cylinders that need to be transported to the spray booth.

4. The automatic gas cylinder painting device according to claim 1, characterized in that, Two position sensors are installed on both sides of the vertical guide rail inside the spray painting chamber to detect whether the gas cylinder delivered to the spray painting chamber has entered the spray painting position.

5. The automatic gas cylinder painting device according to claim 1, characterized in that, The lifting mechanism has a mounting tray on its top rod, and the rotary motor is installed inside the mounting tray.

6. The automatic gas cylinder painting device according to claim 1, characterized in that, The hoisting mechanism is set on a circulating track and is connected in series via a transmission chain. A servo motor is installed on the transmission chain and controlled by a control circuit board.

7. The automatic gas cylinder painting device according to claim 1, characterized in that, The paint spraying booth is located behind a quick-drying chamber, which includes a drying chamber consisting of an inlet door, an outlet door, a front wall panel, and a rear wall panel, as well as a hot air inlet, an exhaust gas outlet, and a hot air furnace. The hot air furnace generates drying hot air, which is delivered to the drying chamber through the hot air inlet, and the exhaust gas outlet is used to discharge the exhaust gas to the purification system.

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