Vertical fixing clamp for automobile PTC (Positive Temperature Coefficient) glue pouring
By designing a vertical fixing fixture suitable for automotive PTC components, the problems of poor adaptability of traditional fixtures and low efficiency of manual operation are solved, realizing an efficient and automated dispensing process, and ensuring dispensing quality and production efficiency.
Patent Information
- Application Number
- CN202422945153.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Traditional fixtures are difficult to adapt to different specifications of PTC components, which can cause workpiece movement or deformation during the dispensing process, affecting quality and efficiency. In addition, manual operation is inefficient and it is difficult to ensure the uniformity and consistency of dispensing, which cannot meet the needs of large-scale automated production.
Design a fixture assembly including a base plate, a limiting block, a mounting plate, and a limiting plate. The workpiece is stably fixed by track movement and limiting plate flipping. Combined with an automated dispensing system, it can adapt to PTC elements of different sizes and shapes.
It achieves stable fixation and precise positioning of PTC components, improves the automation and efficiency of dispensing, and ensures dispensing quality and production efficiency.
Smart Images

Figure CN223571194U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of fixture, concretely relates to a vertical fixing clamp for automobile PTC glue pouring. BACKGROUND
[0002] In the automobile manufacturing industry, PTC (Positive Temperature Coefficient) components, as a kind of key electronic components, are widely used in battery management systems, motor control and other fields. Due to its unique temperature characteristics and electrical performance, PTC components need to go through accurate glue pouring process in the manufacturing process to protect its internal structure, improve stability and durability.
[0003] However, in the traditional automobile PTC glue pouring process, there are a series of technical problems. First of all, due to the complex shape and size of PTC components, traditional fixing clamps often cannot adapt to the fixing needs of different specifications of components, leading to the movement or deformation of workpieces during glue pouring, affecting the glue pouring quality and component performance. Secondly, traditional glue pouring operation usually relies on manual operation, which is not only low in efficiency, but also difficult to ensure the uniformity and consistency of glue pouring. Manual operation may also lead to inaccurate glue pouring amount, causing material waste or component damage.
[0004] In addition, with the rapid development of automobile manufacturing industry, higher requirements are put forward for the glue pouring quality and production efficiency of PTC components. Traditional fixing clamps and glue pouring methods have been unable to meet the needs of large-scale, automated production. UTILITY MODEL CONTENT
[0005] In view of the above problems, the utility model aims to provide a vertical fixing clamp for automobile PTC glue pouring.
[0006] To achieve this technical purpose, the utility model is as follows: a vertical fixing clamp for automobile PTC glue pouring, comprising a clamp assembly for automobile PTC workpieces arranged on a workbench, at least two tracks capable of moving horizontally left and right are arranged on the workbench, the clamp assembly is installed between the two tracks, and the clamp assembly can move freely forward and backward along the tracks; the clamp assembly is composed of a bottom plate, a limiting block, a mounting plate and a limiting plate, the bottom plate is a concave-shaped structure with a first notch, the limiting block is installed on both sides of the first notch of the bottom plate, a mounting plate is also vertically installed on the side surface of the limiting block, a concave-shaped third notch is arranged on the top of the mounting plate, a limiting plate is hingedly connected on the top of the mounting plate, a concave-shaped second notch is also arranged on the limiting plate, and a limiting groove is arranged on the limiting block;
[0007] The two ends of the bottom plate are movably installed on the track through sliding blocks, and when the automobile PTC workpiece is inserted between the limiting blocks, the limiting plate can be turned over by 90° to further fix the middle part of the automobile PTC workpiece.
[0008] As preferred, the automobile PTC workpiece is a flat plate structure with a cable and a fixing buckle, the width of the limiting groove matches the width of the bottom of the automobile PTC workpiece, and the width of the second notch of the limiting plate matches the width of the middle part of the automobile PTC workpiece.
[0009] The height difference between the bottom of the limiting groove and the upper surface of the bottom plate is greater than the protruding length of the fixing buckle of the bottom of the automobile PTC workpiece, and the cable at the bottom of the automobile PTC workpiece can extend out of the first notch of the bottom plate.
[0010] As preferred, the bottom plate and the mounting plate are metal structures, and the limiting blocks and the limiting plate are replaceable elastic plastic structures.
[0011] As preferred, the limiting plate matches the third notch, the loose-leaf is fixed at the third notch, one end of the loose-leaf is connected to the mounting plate, and the other end of the loose-leaf is connected to the limiting plate.
[0012] As preferred, one side of the track is provided with a support frame, and a glue pouring gun capable of moving horizontally is assembled on the support frame.
[0013] As preferred, the inner corner of the limiting groove is an arc-shaped round corner.
[0014] As preferred, the second notch of the limiting plate is a rectangular opening.
[0015] As preferred, a locking bolt is further arranged on the bottom plate, the locking bolt passes through the bottom plate and is screwed to a fixing nut on the track, and the fixing of the clamp assembly is realized by tightening the locking bolt.
[0016] The beneficial effects of the utility model are as follows: PTC elements of different sizes and shapes can be adapted, and through the limiting plate and the limiting block structure, stable fixation and accurate positioning of the workpiece are realized. Meanwhile, the clamp can also be combined with an automatic glue pouring system to realize automation and high efficiency of the glue pouring operation. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is a structural schematic view of the utility model;
[0018] Fig. 2 It is an explosion view of the utility model;
[0019] Fig. 3 It is an assembly view of the workbench of the utility model.
[0020] In the figure: 1, workbench; 2, clamp assembly; 21, bottom plate; 211, first notch; 22, limiting block; 221, limiting groove; 222, arc fillet; 23, mounting plate; 231, third notch; 24, limiting plate; 241, second notch; 25, loose-leaf; 26, sliding block; 3, track; 4, automobile PTC workpiece; 41, fixed buckle; 42, cable; 5, support frame; 6, glue pouring gun. DETAILED DESCRIPTION
[0021] The utility model will be made further detailed description in combination with the drawings and specific embodiments. In order to clearly and completely describe technical scheme, therefore selects the following embodiment to explain;The following embodiment is a part of embodiment of the utility model;Based on the present application, other embodiments obtained under the premise of not making creative labor, all belong to the scope of the utility model protection.
[0022] In the following embodiments, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", "top / bottom" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, only for the convenience of clearly describing the embodiment, and not indicate or imply that the device or element must have a particular orientation, therefore can not be understood as a limitation on the present application. At the same time, "first", "second" in the embodiment are only used for distinguishing description purposes, and not represent the relative importance of indication or implication.
[0023] As Figs. 1-3 The utility model discloses the specific embodiment for a kind of vertical fixed clamp specially designed for automobile PTC (Positive Temperature Coefficient, positive temperature coefficient) element glue pouring process, to ensure the high efficiency and accuracy of glue pouring operation. The following is the detailed description of the specific embodiment of the clamp:
[0024] First, prepare a workbench 1, which is installed with two parallel tracks 3 that can move horizontally left and right. These tracks 3 are automatically moved by motor or other driving mechanism, or can be designed as manual operation to adapt to different working environment needs. The clamp assembly 2 is the core part of the invention, which is installed between the two tracks 3 and can freely slide along the tracks 3. The automobile PTC workpiece is a flat plate structure with cable 42 and fixed buckle 41, which has bottom fixed buckle 41 and cable 42.
[0025] The clamp assembly 2 is composed of a base plate 21, a limiting block 22, a mounting plate 23 and a limiting plate 24. The base plate 21 is a concave-shaped structure with a first notch 211 designed for the cable 42 on the bottom of the automobile PTC workpiece to pass through smoothly while maintaining the stability of the workpiece. The two ends of the base plate 21 are movably installed on the track 3 through sliding blocks 26. The limiting block 22 is installed on both sides of the first notch 211 of the base plate 21 to preliminarily limit the position of the automobile PTC workpiece 4. The limiting block 22 is provided with a limiting groove 221 matching the width of the bottom of the workpiece to ensure that the workpiece is placed horizontally. The mounting plate 23 is vertically fixed to the side of the limiting block 22, and the top of the mounting plate 23 is provided with a concave-shaped third notch 231 to provide space for the flipping of the limiting plate 24. The limiting plate 24 is hinged to the top of the mounting plate 23 through a hinge 25, one end of the hinge 25 is fixedly connected to the mounting plate 23, and the other end is connected to the limiting plate 24 to ensure that the limiting plate 24 can be flipped flexibly and stably. The limiting plate 24 can be rotated 90° around the hinge 25, and the limiting plate 24 is provided with a concave-shaped second notch 241 matching the width of the middle part of the automobile PTC workpiece 4. When the workpiece is inserted between the limiting blocks 22, the limiting plate 24 can be flipped to further fix the middle part of the workpiece.
[0026] In order to make the clamp assembly 2 more matched with the automobile PTC workpiece, the width of the limiting groove 221 matches the width of the bottom of the automobile PTC workpiece, and the width of the second notch 241 of the limiting plate 24 matches the width of the middle part of the automobile PTC workpiece; the height difference between the bottom of the limiting groove 221 and the upper surface of the base plate 21 is greater than the protruding length of the fixed buckle 41 on the bottom of the automobile PTC workpiece; the cable 42 on the bottom of the automobile PTC workpiece can extend out of the first notch 211 of the base plate 21.
[0027] When using the vertical fixed clamp, 1, workpiece fixing: insert the automobile PTC workpiece 4 into the limiting groove 221 between the limiting blocks 22 to ensure that the protruding part of the fixed buckle 41 on the bottom of the workpiece does not interfere with the base plate 21 (because the height difference between the bottom of the limiting groove 221 and the upper surface of the base plate 21 is greater than the protruding length of the fixed buckle 41). At this time, the cable 42 on the bottom of the workpiece can extend out of the first notch 211 of the base plate 21 smoothly.
[0028] 2, flipping of the limiting plate 24: after the workpiece is preliminarily positioned, manually or by using a mechanical device to flip the limiting plate 24 by 90°, so that the second notch 241 of the limiting plate 24 closely fits the middle part of the workpiece, achieving complete fixation of the workpiece.
[0029] 3, glue pouring operation: a support frame 5 is arranged on one side of the track 3, and a glue pouring gun 6 capable of moving horizontally and adjusting the angle up and down is assembled on the support frame 5. When the clamp assembly 2 moves to the designated position along the track 3 and is locked (by the locking screw on the base plate 21 cooperating with the fixed nut on the track 3), the glue pouring gun 6 can start to accurately pour glue on the automobile PTC workpiece.
[0030] The bottom plate 21 and the mounting plate 23 in the application are preferably made of metal materials to ensure the structural strength and durability of the clamp assembly 2, and the bottom plate 21 and the mounting plate 23 can be repeatedly used to reduce the cost, wherein the limiting block 22 and the limiting plate 24 are made of replaceable elastic plastic structure to adapt to PTC workpieces of different sizes and shapes, and to reduce the damage of the clamp to the workpiece.
[0031] The inner corner of the limiting groove 221 in the application is designed as an arc fillet 222 to match the bottom arc structure of the workpiece, and the fixation is more compact, in addition, the second gap 241 of the limiting plate 24 is designed as a rectangular opening to match the middle shape of most automobile PTC workpieces.
[0032] The above is only a preferred embodiment of the present application, and is not used to limit the present application, and any slight modification, equivalent replacement and improvement of the above embodiment according to the technical essence of the present application shall be included in the protection scope of the technical scheme of the present application.
Claims
1. A vertical fixture for automobile PTC glue filling, comprising a fixture assembly for automobile PTC workpieces arranged on a workbench, wherein the workbench is provided with at least two rails capable of moving horizontally left and right, and the fixture assembly is installed between the two rails and can move freely forward and backward along the rails; characterized in that: The clamp assembly is composed of a bottom plate, a limiting block, a mounting plate and a limiting plate, the bottom plate is a concave-shaped structure with a first notch, the limiting block is installed on both sides of the first notch of the bottom plate, the limiting block is also vertically installed with a mounting plate on the side, the mounting plate is provided with a concave-shaped third notch on the top, the limiting plate is hinged on the top of the mounting plate, the limiting plate is also provided with a concave-shaped second notch, and the limiting block is provided with a limiting groove; The two ends of the bottom plate can be movably installed on the track through the sliding block, when the automobile PTC workpiece is inserted between the limiting blocks, the limiting plate can be turned over by 90° to further fix the middle part of the automobile PTC workpiece.
2. The vertical fixture for automotive PTC potting according to claim 1, wherein: The automobile PTC workpiece is a flat plate structure with a cable and a fixing buckle, the width of the limiting groove matches the width of the bottom of the automobile PTC workpiece, and the width of the second notch of the limiting plate matches the width of the middle part of the automobile PTC workpiece. The height difference between the bottom of the limiting groove and the upper surface of the bottom plate is greater than the protruding length of the fixing buckle at the bottom of the automobile PTC workpiece, and the cable at the bottom of the automobile PTC workpiece can extend out of the first notch of the bottom plate.
3. The vertical fixture for automotive PTC potting according to claim 1, wherein: The bottom plate and the mounting plate are metal structures, and the limiting block and the limiting plate are replaceable elastic plastic structures.
4. The vertical fixture for automotive PTC potting according to claim 2, wherein: The limiting plate matches the third notch, the loose-leaf is fixed at the third notch, one end of the loose-leaf is connected with the mounting plate, and the other end of the loose-leaf is connected with the limiting plate.
5. The vertical fixture for automotive PTC potting according to claim 2, wherein: One side of the track is provided with a support frame, and the support frame is assembled with a glue pouring gun capable of moving horizontally.
6. The vertical fixture for automotive PTC potting according to claim 2, wherein: The inner corner of the limiting groove is arc-shaped.
7. The vertical fixture for automotive PTC potting according to claim 2, wherein: The second notch of the limiting plate is a rectangular opening.
8. The vertical fixture for automotive PTC potting according to claim 2, wherein: A locking bolt is further arranged on the bottom plate, the locking bolt penetrates through the bottom plate and is screwed to a fixed nut on the track, and the clamp assembly is fixed by tightening the locking bolt.