Surface cleaning mechanism for gasket
By using a servo motor-driven cleaning seat and high-pressure nozzle airflow system, the problem of low cleaning efficiency of gasket surfaces has been solved, achieving efficient and stable cleaning results and production standards, thereby improving the cleaning quality and production efficiency of gaskets.
Patent Information
- Application Number
- CN202422595805.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing methods for cleaning gasket surfaces are inefficient. Manual operation is greatly affected by individual skills, and semi-automatic equipment lacks precise control, resulting in quality fluctuations and difficulty in maintaining stable production standards, which in turn affects the progress of the assembly process and the performance of the finished product.
The cleaning seat, driven by a servo motor, combines a high-pressure nozzle and a high-pressure airflow generator to achieve all-round cleaning of the gasket surface through precisely controlled cleaning solution and gas impact force, and uses a clamping mechanism and a guiding mechanism to ensure stable operation.
It improved cleaning effectiveness and work efficiency, achieved standardized operating procedures, and ensured the stability of production standards and the consistency of finished product quality within the factory.
Smart Images
Figure CN223571445U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of gasket manufacturing, and particularly relates to a surface cleaning mechanism for gaskets. BACKGROUND
[0002] At present, in the gasket manufacturing industry, surface treatment of the gasket is a very important process, and usually, in order to ensure the performance stability and appearance quality of the gasket, metal chips or other impurities generated in the processing process need to be removed, and currently, manual brushing or simple semi-automatic cleaning equipment is generally adopted in the industry.
[0003] The existing manual or semi-automatic cleaning methods generally have the problem of low efficiency, on the one hand, manual operation is greatly affected by individual skill differences, which may cause great quality fluctuations between different batches of products, on the other hand, although the semi-automatic equipment can improve the work efficiency to a certain extent, due to the lack of precise control mechanism, it is still difficult to completely remove the dirt in some difficult-to-reach parts, therefore, due to the inability to realize the completely standardized operation process, it is difficult to maintain stable production standards even in the same factory, which seriously affects the work progress of the subsequent assembly link and the overall performance of the finished product.
[0004] Therefore, the present application provides a surface cleaning mechanism for gaskets. CONTENT OF THE UTILITY MODEL
[0005] In view of the deficiencies of the prior art, the present application provides a surface cleaning mechanism for gaskets, which overcomes the deficiencies of the prior art and aims to solve the problem that the existing manual or semi-automatic cleaning methods generally have the problem of low efficiency, on the one hand, manual operation is greatly affected by individual skill differences, which may cause great quality fluctuations between different batches of products, on the other hand, although the semi-automatic equipment can improve the work efficiency to a certain extent, due to the lack of precise control mechanism, it is still difficult to completely remove the dirt in some difficult-to-reach parts, therefore, due to the inability to realize the completely standardized operation process, it is difficult to maintain stable production standards even in the same factory, which seriously affects the work progress of the subsequent assembly link and the overall performance of the finished product.
[0006] To achieve the above object, the application provides the following technical scheme: a surface cleaning mechanism for gaskets, comprising a support base, a servo motor fixedly installed inside the support base, a rotating shaft fixedly installed at the output end of the servo motor, a cleaning seat fixedly installed at the top end of the rotating shaft, a guide mechanism arranged at the bottom of the cleaning seat, a clamping mechanism arranged inside the cleaning seat, a cleaning mechanism arranged at one side of the rotating shaft inside the support base, the cleaning mechanism comprising a water tank fixedly installed inside the support base, a water pump fixedly installed inside the water tank, a delivery pipe fixedly installed at the water outlet of the water pump, a ring-shaped pipe fixedly installed at one end of the delivery pipe away from the water pump, a plurality of groups of high-pressure nozzles fixedly installed at the bottom of the ring-shaped pipe, a high-pressure airflow generator fixedly installed at one side of the cleaning seat at the top end of the support base, a gas delivery pipe fixedly installed at the gas outlet of the high-pressure airflow generator, and a gas jet head fixedly installed at one end of the gas delivery pipe away from the high-pressure airflow generator, the gas jet head being located inside the ring-shaped pipe.
[0007] By adopting the above technical scheme, the gasket to be cleaned is placed in the cleaning seat and clamped by the clamping mechanism, then the servo motor is started, the model of the servo motor is MSF-JR, the servo motor accurately controls the cleaning seat and the gasket to rotate at a set speed, at the same time, the water pump pressurizes the cleaning solution in the water tank, the cleaning solution is sprayed from the high-pressure nozzles at the bottom of the ring-shaped pipe through the delivery pipe, covering the surface area of the gasket in the whole circumferential direction, at the same time, the high-pressure airflow generator is started, the model of the high-pressure airflow generator is IR-75, the high-pressure gas supplied by the high-pressure airflow generator passes through the ring-shaped pipe, forming a strong impact force to help the liquid penetrate into the fine gap and wash away the attached objects, after completing the series of actions, the remaining pressure is used to quickly blow off the excess water, thereby improving the cleaning effect and the work efficiency, and helping to realize the standardized operation process and maintain the stable production standard in the factory.
[0008] As a preferred technical scheme of the application, the clamping mechanism comprises two groups of rod bodies, the two groups of rod bodies are fixedly installed on the inner walls of the cleaning seat and oppositely arranged, one end of each rod body away from the cleaning seat is provided with an extension rod, one end of each extension rod away from the rod body is provided with two groups of springs, one end of each group of springs away from the extension rod is fixedly installed with a clamping block, and the opposite surfaces of the two groups of clamping blocks are each provided with a clamping groove.
[0009] By adopting the above technical scheme, the gasket to be cleaned is placed between the two groups of clamping blocks and clamped in the two groups of clamping grooves, and the clamping blocks can be adjusted in position under the elastic action of the springs, and the clamping blocks can better clamp the gasket under the elastic action of the springs during clamping the gasket by the two groups of clamping blocks.
[0010] As a preferred technical solution of the present application, the guide mechanism comprises a ring-shaped guide rail fixedly installed at the top end of the support base, and two groups of guide blocks are slidingly connected at the sliding end of the ring-shaped guide rail, and the top end of each group of guide blocks is fixedly installed at the bottom end of the cleaning seat.
[0011] By adopting the above technical solution, the guide blocks are driven to rotate at the sliding end of the ring-shaped guide rail during the rotation of the cleaning seat, and the guide blocks can guide the cleaning seat during rotation, thereby improving the guiding performance of the cleaning seat during rotation and the supporting effect of the cleaning seat.
[0012] As a preferred technical solution of the present application, the opposite surfaces of the two groups of clamping blocks are fixedly installed with vibrators.
[0013] By adopting the above technical solution, the vibrators vibrate during the clamping of the gaskets by the two groups of clamping blocks, thereby greatly enhancing the decontamination effect of the gaskets.
[0014] As a preferred technical solution of the present application, two groups of adjusting holes are formed in the interior of the rod body, a screw rod is threadedly connected in the interior of the extension rod, the screw rod is matched with the adjusting holes, and one end of the rod body is slidingly connected in the interior of the extension rod.
[0015] By adopting the above technical solution, the position of the extension rod on the rod body is adjusted by rotating and removing the screw rod, and the screw rod is fixed at different adjusting holes, which is beneficial to clamping gaskets of different sizes.
[0016] As a preferred technical solution of the present application, a liquid adding pipe is fixedly installed at the top end of the water tank, and a liquid level observation window is fixedly installed on the outer surface of the water tank.
[0017] By adopting the above technical solution, the liquid adding pipe is convenient for supplementing the prepared cleaning solution in the water tank, the liquid level observation window is convenient for checking the remaining amount of the cleaning solution in the water tank, and timely supplementing is facilitated.
[0018] As a preferred technical solution of the present application, a telescopic guide rod is installed in the interior of the spring, one side of the telescopic guide rod is installed on the side wall of the extension rod, and the telescopic end of the telescopic guide rod is installed on the side wall of the clamping block.
[0019] By adopting the above technical solution, the telescopic guide rod guides the spring, reduces the possibility of damage of the spring due to sprain, and improves the service life of the spring.
[0020] As a preferred technical solution of the present application, a drainage pipe is fixedly installed on one side of the cleaning seat.
[0021] By adopting the technical scheme, the cleaning waste liquid inside the cleaning seat is conveniently discharged through the drain pipe, and the practicability during use is improved.
[0022] The beneficial effects of the present application are:
[0023] 1. First, place the to-be-cleaned gasket in the cleaning seat and clamp it through the clamping mechanism. Then start the servo motor, which is model MSF-JR. The servo motor precisely controls the cleaning seat and the gasket to rotate at a set speed. At the same time, the water pump pressurizes the cleaning solution in the water tank after being adjusted, and sprays it from the high-pressure nozzle at the bottom of the annular pipe through the delivery pipe, covering the entire circumferential surface area of the gasket. At the same time, start the high-pressure airflow generator, which is model IR-75. The high-pressure gas supplied by the high-pressure airflow generator passes through the annular pipe, forming a powerful impact force that helps the liquid penetrate into the fine gaps and wash away the attachments. After completing this series of actions, the remaining pressure is used to quickly blow off the excess moisture, thereby improving the cleaning effect and work efficiency, helping to achieve a standardized operation process, and being conducive to maintaining stable production standards in the factory.
[0024] 2. Place the to-be-cleaned gasket between the two sets of clamping blocks and clamp them in the two sets of clamping grooves. At the same time, the clamping blocks can be adjusted in position under the elastic action of the springs. During the clamping process of the two sets of clamping blocks on the gasket, the clamping blocks can better clamp the gasket under the elastic action of the springs. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a front structure schematic diagram of the present application;
[0026] Figure 2 It is an internal structure schematic diagram of the present application;
[0027] Figure 3 It is a partial structure separation schematic diagram of the present application;
[0028] Figure 4 It is a clamping mechanism structure schematic diagram of the present application.
[0029] In the figure: 1, support base; 2, servo motor; 3, rotating shaft; 4, cleaning seat; 5, clamping mechanism; 501, rod body; 502, extension rod; 503, spring; 504, clamping block; 505, clamping groove; 6, adjusting hole; 7, screw rod; 8, vibrator; 9, telescopic guide rod; 10, cleaning mechanism; 1001, water tank; 1002, water pump; 1003, delivery pipe; 1004, annular pipe; 1005, high-pressure spray head; 11, drain pipe; 12, liquid filling pipe; 13, liquid level observation window; 14, high-pressure airflow generator; 15, gas delivery pipe; 16, air jet head; 17, annular guide rail; 18, guide block. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0031] Reference Figures 1-4 A gasket surface cleaning mechanism, comprising a support base 1, a servo motor 2 fixedly installed inside the support base 1, a rotating shaft 3 fixedly installed at the output end of the servo motor 2, a cleaning seat 4 fixedly installed at the top end of the rotating shaft 3, a guide mechanism arranged at the bottom of the cleaning seat 4, a clamping mechanism 5 arranged inside the cleaning seat 4, a cleaning mechanism 10 arranged inside the support base 1 on one side of the rotating shaft 3, the cleaning mechanism 10 comprising a water tank 1001 fixedly installed inside the support base 1, a water pump 1002 fixedly installed inside the water tank 1001, a delivery pipe 1003 fixedly installed at the water outlet of the water pump 1002, an annular pipe 1004 fixedly installed at one end of the delivery pipe 1003 away from the water pump 1002, a plurality of groups of high-pressure spray heads 1005 fixedly installed at the bottom of the annular pipe 1004, a high-pressure airflow generator 14 fixedly installed at the top end of the support base 1 on one side of the cleaning seat 4, a gas delivery pipe 15 fixedly installed at the air outlet of the high-pressure airflow generator 14, an air jet head 16 fixedly installed at one end of the gas delivery pipe 15 away from the high-pressure airflow generator 14, the air jet head 16 located inside the annular pipe 1004; the guide mechanism comprises an annular guide rail 17 fixedly installed at the top end of the support base 1, and two groups of guide blocks 18 slidably connected at the sliding end of the annular guide rail 17, the top end of the two groups of guide blocks 18 being fixedly installed at the bottom end of the cleaning seat 4.
[0032] First, the to-be-cleaned gasket is placed in the cleaning seat 4, clamped by the clamping mechanism 5, and then the servo motor 2 is started. The model of the servo motor 2 is MSF-JR. The servo motor 2 can accurately control the cleaning seat 4 and the gasket to rotate at a set speed. At the same time, the water pump 1002 pressurizes the cleaning solution in the water tank 1001, and then sprays it from the high-pressure nozzle 1005 at the bottom of the annular pipe 1004 through the delivery pipe 1003, covering the entire circumferential surface area of the gasket. At the same time, the high-pressure airflow generator 14 is started. The model of the high-pressure airflow generator 14 is IR-75. The high-pressure gas supplied by the high-pressure airflow generator 14 passes through the annular pipe 1004, forming a strong impact force to help the liquid penetrate into the fine gap and wash away the attached matter. After completing this series of actions, the remaining pressure is used to quickly blow off the excess water, thereby improving the cleaning effect and work efficiency, helping to realize standardized operation process, and being conducive to maintaining stable production standards in the factory. Through the rotation of the cleaning seat, the guide block 18 is rotated at the sliding end of the annular guide rail 17, and at the same time, the guide block 18 can guide the cleaning seat during rotation, improving the guiding performance of the cleaning seat during rotation and the supporting effect of the cleaning seat.
[0033] Referring to Figures 2-4 The clamping mechanism 5 includes two groups of rod bodies 501, which are fixedly installed on the inner wall of the cleaning seat 4 and oppositely arranged. The end of the rod body 501 away from the cleaning seat 4 is provided with an extension rod 502. The end of the extension rod 502 away from the rod body 501 is provided with two groups of springs 503. The ends of the two groups of springs 503 away from the extension rod 502 are fixedly installed with clamping blocks 504. The opposite surfaces of the two groups of clamping blocks 504 are provided with clamping grooves 505. The opposite surfaces of the two groups of clamping blocks 504 are fixedly installed with vibrators 8.
[0034] The to-be-cleaned gasket is placed between the two groups of clamping blocks 504 and clamped in the two groups of clamping grooves 505. At the same time, the clamping blocks 504 can be adjusted in position under the elastic action of the springs 503. During the clamping of the gasket by the two groups of clamping blocks 504, the clamping blocks 504 can better clamp the gasket under the elastic action of the springs 503. During the clamping of the gasket by the two groups of clamping blocks 504, the vibrator 8 vibrates, greatly enhancing the decontamination effect of the gasket.
[0035] Referring to Figures 2-4The interior of the rod body 501 is provided with two groups of adjusting holes 6, the interior of the extension rod 502 is threadedly connected with a screw rod 7, and the screw rod 7 is matched with the adjusting holes 6; the interior of the spring 503 is mounted with a telescopic guide rod 9, one side of the telescopic guide rod 9 is mounted on the side wall of the extension rod 502, and the telescopic end of the telescopic guide rod 9 is mounted on the side wall of the clamping block 504; the position of the extension rod 502 on the rod body 501 is slid by rotating and removing the screw rod 7, the extension rod 502 is fixed at different adjusting holes 6 by the screw rod 7, the clamping of the gasket which is not notified is facilitated; the spring 503 is guided by the telescopic guide rod 9, the possibility of damage of the spring 503 is reduced, and the service life of the spring 503 is prolonged.
[0036] Referring to Figures 1-3 The top end of the water tank 1001 is fixedly installed with a liquid adding pipe 12, and the outer surface of the water tank 1001 is fixedly installed with a liquid level observation window 13; the outer surface of the water tank 1001 is fixedly installed with a liquid level observation window 13; the liquid adding pipe 12 facilitates the supplement of the prepared cleaning solution in the water tank 1001, and the liquid level observation window 13 facilitates the observation of the remaining amount of the cleaning solution in the water tank 1001, so that the supplement can be performed in time; the drain pipe 11 facilitates the discharge of the cleaning waste liquid in the cleaning seat 4, and the practicability during use is improved.
[0037] Working principle: first, the gasket to be cleaned is placed in the cleaning seat 4 and clamped by the clamping mechanism 5, then the servo motor 2 is started, the model of the servo motor 2 is MSF-JR, the servo motor 2 can accurately control the cleaning seat 4 and the gasket to rotate at a set speed, at the same time, the water pump 1002 pressurizes the prepared cleaning solution in the water tank 1001, and the cleaning solution is sprayed from the high-pressure nozzle 1005 at the bottom of the annular pipe 1004 through the delivery pipe 1003, covering the surface area of the gasket in the whole circumferential direction, at the same time, the high-pressure airflow generator 14 is started, the model of the high-pressure airflow generator 14 is IR-75, the high-pressure gas generated by the power supplied by the high-pressure airflow generator 14 passes through the annular pipe 1004, forming a strong impact force, helping the liquid to penetrate into the fine gap and wash away the attached matter, after completing the series of actions, the remaining pressure is used to quickly blow dry the excess water, thereby improving the cleaning effect and the work efficiency, which is helpful to realize the standardized operation process and maintain the stable production standard in the factory; the gasket to be cleaned is placed between the two clamping blocks 504 and clamped at the two clamping grooves 505, and the clamping block 504 can be positionally adjusted under the elastic action of the spring 503; in the process of clamping the gasket by the two clamping blocks 504, the clamping block 504 can better clamp the gasket under the elastic action of the spring 503.
[0038] The guide block 18 is rotated in the sliding end of the annular guide rail 17 by the cleaning seat during rotation, and the guide block 18 can guide the cleaning seat during rotation, improving the guiding property of the cleaning seat during rotation and the supporting effect of the cleaning seat. The vibrator 8 vibrates during clamping of the gasket, greatly enhancing the decontamination effect of the gasket;
[0039] Meanwhile, the screw rod 7 is removed by rotating the position of the sliding extension rod 502 on the rod body 501, the screw rod 7 is installed at different adjusting holes 6 to fix the extension rod 502, which is beneficial to clamp the gasket of different sizes; the liquid adding pipe 12 is convenient for supplementing the prepared cleaning solution in the water tank 1001, the liquid level observation window 13 is convenient for checking the remaining amount of the cleaning solution in the water tank 1001, and the supplementing can be performed in time;
[0040] In addition, the telescopic guide rod 9 guides the spring 503, reduces the possibility of damage of the spring 503, and improves the service life of the spring 503; the drain pipe 11 is convenient for discharging the cleaning waste liquid in the cleaning seat 4, and improves the practicability during use.
[0041] The above is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application is described in detail with reference to the foregoing embodiments, the skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or replace some technical features with equivalents. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A surface cleaning mechanism for gaskets, comprising a support base (1), characterized in that, A servo motor (2) is fixedly installed inside the support base (1). A rotating shaft (3) is fixedly installed at the output end of the servo motor (2). A cleaning seat (4) is fixedly installed at the top of the rotating shaft (3). A guide mechanism is provided at the bottom of the cleaning seat (4). A clamping mechanism (5) is provided inside the cleaning seat (4). A cleaning mechanism (10) is provided inside the support base (1) on one side of the rotating shaft (3). The cleaning mechanism (10) includes a water tank (1001). The water tank (1001) is fixedly installed inside the support base (1). A water pump (1002) is fixedly installed inside the water tank (1001). A conveying pipe (1003) is fixedly installed at the water outlet end of the 02). An annular pipe (1004) is fixedly installed at the end of the conveying pipe (1003) away from the water pump (1002). Several sets of high-pressure nozzles (1005) are fixedly installed at the bottom of the annular pipe (1004). A high-pressure airflow generator (14) is fixedly installed at the top of the support base (1) on one side of the cleaning seat (4). An air supply pipe (15) is fixedly installed at the air outlet end of the high-pressure airflow generator (14). A jet nozzle (16) is fixedly installed at the end of the air supply pipe (15) away from the high-pressure airflow generator (14). The jet nozzle (16) is located in the inner ring of the annular pipe (1004).
2. The gasket surface cleaning mechanism according to claim 1, characterized in that, The clamping mechanism (5) includes two sets of rods (501). Both sets of rods (501) are fixedly installed on the inner wall of the cleaning seat (4), and the two sets of rods (501) are arranged opposite to each other. An extension rod (502) is provided at the end of the rod (501) away from the cleaning seat (4). Two sets of springs (503) are installed at the end of the extension rod (502) away from the rod (501). A clamping block (504) is fixedly installed at the end of the two sets of springs (503) away from the extension rod (502), and clamping grooves (505) are opened on the opposite surfaces of the two sets of clamping blocks (504).
3. The surface cleaning mechanism for gaskets according to claim 1, characterized in that, The guiding mechanism includes an annular guide rail (17), which is fixedly installed on the top of the support base (1). The sliding end of the annular guide rail (17) is slidably connected to two sets of guide blocks (18), and the top ends of the two sets of guide blocks (18) are fixedly installed on the bottom of the cleaning seat (4).
4. A surface cleaning mechanism for gaskets according to claim 2, characterized in that, Vibrators (8) are fixedly installed on the opposite surfaces of both sets of clamping blocks (504).
5. A surface cleaning mechanism for gaskets according to claim 2, characterized in that, The rod body (501) has two sets of adjustment holes (6) inside. The extension rod (502) is threaded with a screw (7) inside, and the screw (7) is adapted to the adjustment holes (6). One end of the rod body (501) is slidably connected to the inside of the extension rod (502).
6. A surface cleaning mechanism for gaskets according to claim 1, characterized in that, A liquid filling pipe (12) is fixedly installed at the top of the water tank (1001), and a liquid level observation window (13) is fixedly installed on the outer surface of the water tank (1001).
7. A surface cleaning mechanism for gaskets according to claim 2, characterized in that, The spring (503) has a telescopic guide rod (9) installed inside. One side of the telescopic guide rod (9) is installed on the side wall of the extension rod (502), and the telescopic end of the telescopic guide rod (9) is installed on the side wall of the clamping block (504).
8. A surface cleaning mechanism for gaskets according to claim 1, characterized in that, A drain pipe (11) is fixedly installed on one side of the cleaning seat (4).