Integrated device with function of automatically cleaning tuning fork densimeter during line stopping

By designing an integrated device for automatically cleaning tuning fork densitometers with a stop line, and utilizing an inlet solenoid valve and a self-sealing component, the automatic cleaning of the tuning fork terminals is achieved. This solves the problem of the detection accuracy being affected in traditional devices, ensuring the accuracy of the detection and the reliability of the device.

CN223571447UActive Publication Date: 2025-11-21ANKE INTELLIGENT CONTROL TECH (TIANCHANG) CO LTD
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Patent Information

Application Number
CN202422757050.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-11-21
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Traditional tuning fork density meters lack an automatic cleaning device when the line stops, causing highly viscous substances on the detection terminals to solidify, affecting the accuracy of the detection.

Method used

Design an integrated device for automatic cleaning of tuning fork densitometers with line stop function, including a docking flange, densitometer instrument, cleaning jacket and water distribution ring. The cleaning is controlled by an inlet solenoid valve, and automatic cleaning is achieved by using a self-sealing component and a movable cleaning jacket to avoid backflow and blockage.

Benefits of technology

It enables automatic cleaning of tuning fork terminals during line stoppage, preventing viscous substances from solidifying, ensuring detection accuracy, avoiding backflow and blockage, and guaranteeing detection precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated device with a stop line automatic cleaning tuning fork densimeter, which relates to the technical field of tuning fork densimeters and comprises a butt flange and a densimeter instrument, a flange pipe used for being connected with the densimeter instrument is fixedly arranged on the butt flange, a cleaning jacket is connected onto the flange pipe, a water inlet pipe is arranged on one side of the cleaning jacket, and a water outlet pipe is arranged on the other side of the cleaning jacket. A water inlet electromagnetic valve is connected to the water inlet pipe, a water distribution ring communicated with the cleaning jacket is arranged in the flange pipe, the tuning fork rod is sleeved with the water distribution ring, the water distribution ring is movably connected into the flange pipe, the water distribution ring is of a hollow structure, a water inlet hole is formed in the top of the water distribution ring, a self-sealing assembly is arranged on the water inlet hole, and a cleaning assembly used for cleaning tuning fork terminals is arranged at the bottom of the water distribution ring. The device is simple in structure, is provided with an automatic water closing structure, can prevent backflow in the production process, can perform automatic in-situ cleaning on the tuning fork terminal of the tuning fork densimeter when a line is stopped, and can effectively ensure the detection precision of the tuning fork densimeter.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of tuning fork densimeter, specifically relates to a kind of integrated device of automatic cleaning tuning fork densimeter with stop line. BACKGROUND

[0002] When high viscous material production line is stopped for maintenance, the detection terminal of tuning fork densimeter in pipeline is solidified with a layer of medium, such as starch slurry, dairy products, traditional Chinese medicine preparation slurry, lime slurry and the like, which will seriously affect the subsequent detection accuracy if it cannot be cleared, and the traditional tuning fork densimeter lacks such device capable of moisturizing or cleaning the detection terminal when the line is stopped. SUMMARY

[0003] The utility model discloses a kind of integrated device of automatic cleaning tuning fork densimeter with stop line, to solve the shortcoming that the tuning fork detection terminal is not cleaned in prior art.

[0004] To achieve the above object, the utility model adopts the following technical scheme:

[0005] Design a kind of integrated device of automatic cleaning tuning fork densimeter with stop line, including butt flange and densimeter instrument, the butt flange is fixed with the flange pipe for connecting the densimeter instrument, the tuning fork rod of the densimeter instrument passes through flange pipe, so that tuning fork terminal extends to production pipeline, the flange pipe is connected with cleaning jacket, the tuning fork rod is fixed at the top of cleaning jacket, one side of the cleaning jacket is equipped with water inlet pipe, the water inlet pipe is connected with water inlet solenoid valve, water inlet solenoid valve is connected with controller, after stopping line, water inlet solenoid valve starts cleaning;The inside of the flange pipe is equipped with the water distribution ring communicated with the cleaning jacket, the water distribution ring is sleeved on the tuning fork rod and movably connected in the flange pipe;The water distribution ring is hollow structure, and top is equipped with water inlet hole, and the water inlet hole is equipped with self-sealing assembly;The bottom of the water distribution ring is equipped with cleaning assembly for cleaning the tuning fork terminal.

[0006] Further, the inner ring of the water distribution ring is same with the outer diameter of the tuning fork rod, and the outer ring of the water distribution ring is same with the inner diameter of the flange pipe.

[0007] Further, the self-sealing assembly includes sealing pad and tension spring, the sealing pad is fixed at the top of flange pipe, for sealing water inlet hole, the tension spring is fixedly arranged in cleaning jacket for pulling water distribution ring.

[0008] Further, the cleaning assembly comprises a plurality of cleaning pipes, the plurality of cleaning pipes are partially on the water distribution ring, one end of the cleaning pipe extends into the butt flange, and the cleaning pipe is provided with a cleaning hole corresponding to one side of the tuning fork terminal.

[0009] Further, the cleaning assembly comprises a cleaning sleeve, the cleaning sleeve is communicated on the water distribution ring, and the cleaning sleeve is provided with a cleaning hole corresponding to the position of the tuning fork terminal.

[0010] Further, the length of the cleaning sleeve is not greater than that of the flange pipe, and the cleaning sleeve moves downward to the position of the tuning fork terminal under the drive of water pressure during cleaning.

[0011] Further, the tuning fork rod is provided with a limiting block below the water distribution ring.

[0012] Further, the cleaning hole is inclined upward, so that the cleaning hole sprays water flow obliquely upward.

[0013] The utility model provides an integrated device of a tuning fork density meter with automatic cleaning in the stop line, and has the beneficial effects that the utility model has simple structure, has automatic water closing structure, can prevent backflow in the production process, can automatically clean the tuning fork terminal of the tuning fork density meter in the stop line, can effectively avoid that viscous substances are solidified on the surface of the tuning fork terminal, and can effectively ensure the detection accuracy of the tuning fork density meter.

[0014] (1), the utility model discloses a water inlet solenoid valve is arranged in the water inlet pipe, and when stopping and overhauling, the water inlet solenoid valve starts to clean the tuning fork terminal, and the cleaning time can be set according to different media, so that better stop line cleaning operation can be completed, and viscous substances in the pipeline can be prevented from being solidified on the surface of the tuning fork terminal.

[0015] (2), the utility model discloses a self-sealing assembly, in the non-stop line state, makes the cleaning jacket be in the full closed state, can avoid that the medium in the pipeline backflows to the cleaning jacket and causes the blockage problem, and the setting of the self-sealing assembly can also make some cleaning liquid be sealed in the cleaning assembly, to avoid that the medium in the pipeline enters the cleaning assembly and causes the blockage of the cleaning hole.

[0016] (3), the utility model discloses a cleaning assembly that can move downward, wherein the cleaning sleeve in the cleaning assembly can be retracted into the flange pipe in the non-stop line state, and is away from the tuning fork terminal, so that the flow of medium in the pipeline is not hindered, and the detection of the tuning fork terminal is not disturbed, when cleaning in the stop line, the cleaning sleeve moves downward under the push of water flow, and is sleeved on the outside of the tuning fork terminal, so that the cleaning of the tuning fork terminal is realized, and after cleaning, the cleaning sleeve is retracted into the flange pipe under the action of the self-sealing assembly. DRAWINGS

[0017] The accompanying drawings are used to provide further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application. In the drawings:

[0018] Figure 1 is a three-dimensional structural schematic diagram of the present application;

[0019] Figure 2 is a structural schematic diagram of the present application connected with a water inlet electromagnetic valve;

[0020] Figure 3 is an internal structural schematic diagram of the present application in a stop line state in embodiment 1;

[0021] Figure 4 is an internal structural schematic diagram of the present application in a non-stop line state in embodiment 1;

[0022] Figure 5 is an internal structural schematic diagram of the present application in a stop line state in embodiment 2;

[0023] Figure 6 is an internal structural schematic diagram of the present application in a non-stop line state in embodiment 2;

[0024] In the drawings, 1 is a butt flange, 11 is a flange pipe, 2 is a densimeter instrument, 21 is a tuning fork rod, 22 is a tuning fork terminal, 23 is a limiting block, 3 is a cleaning jacket, 31 is a water inlet pipe, 32 is a water inlet electromagnetic valve, 4 is a water distribution ring, 41 is a water inlet hole, 42 is a sealing gasket, 5 is a tension spring, 6 is a cleaning pipe, 7 is a cleaning sleeve, and 8 is a cleaning hole. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0027] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "set with", "sleeve set / interface", "connection" and the like, should do broad sense understanding, for example "connection", can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two elements inside the communication。For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0028] The structural features of the utility model will be described in detail in combination with the drawings.

[0029] Example 1

[0030] Referring to Figures 1-4 An integrated device with a stop-line automatic cleaning tuning fork densimeter, comprising a butt flange 1 and a densimeter instrument 2, the butt flange 1 is used to connect the densimeter instrument 2 to the production pipeline, the butt flange 1 is fixedly provided with a flange pipe 11 for connecting the densimeter instrument 2, the tuning fork rod 21 of the densimeter instrument 2 passes through the flange pipe 11, so that the tuning fork terminal 22 extends into the production pipeline, the flange pipe 11 is connected with a cleaning jacket 3, the tuning fork rod 21 is fixed at the top of the cleaning jacket 3, so that the tuning fork rod 21 and the cleaning jacket 3 form an integrated structure, one side of the cleaning jacket 3 is provided with a water inlet pipe 31, the water inlet pipe 31 is connected with a water inlet electromagnetic valve 32, the water inlet electromagnetic valve 32 is connected with a controller, after stopping the line, the water inlet electromagnetic valve 32 is started, and the tuning fork terminal 22 is cleaned, the cleaning time can be set according to different media, so that better stop-line cleaning operation can be completed, and the viscous material in the pipeline is prevented from solidifying on the surface of the tuning fork terminal.

[0031] In order to clean the tuning fork terminal 22 more comprehensively, a water distribution ring 4 is arranged in the inner part of the flange pipe 11 and communicates with the cleaning jacket 3. The water distribution ring 4 can uniformly distribute the cleaning water. The water distribution ring 4 is sleeved on the tuning fork rod 21 and movably connected in the flange pipe 11. The inner ring of the water distribution ring 4 is the same as the outer diameter of the tuning fork rod 21. The outer ring of the water distribution ring 4 is the same as the inner diameter of the flange pipe 11. The water distribution ring 4 can slide on the tuning fork rod 21. The water distribution ring 4 is a hollow structure. The top of the water distribution ring 4 is provided with a water inlet hole 41. A self-sealing assembly is arranged on the water inlet hole 41. The self-sealing assembly comprises a sealing gasket 42 and a tension spring 5. The sealing gasket 42 is fixed on the top of the flange pipe 11 and used for sealing the water inlet hole 41. The tension spring 5 is fixedly arranged in the cleaning jacket 3 and used for pulling the water distribution ring 4. In the non-cleaning state, the water inlet hole 41 on the top of the water distribution ring 4 is tightly attached to the sealing gasket 42 under the action of the tension spring 5, so as to seal the water inlet hole 41. In the cleaning state, the water inlet hole 41 loses the sealing effect because the water inlet hole 41 is pressed downward by the water. The cleaning water enters the water distribution ring 4 through the water inlet hole 41. After cleaning, the water distribution ring 4 is lifted again under the action of the tension spring 5 to seal the water inlet hole 41, so as to realize the self-sealing of the water inlet hole 41. In order to limit the downward movement distance of the water distribution ring 4, a limiting block 23 is fixedly arranged on the tuning fork rod 21 below the water distribution ring 4. Specifically, by arranging the self-sealing assembly, the cleaning jacket is in a fully closed state in the non-stopping state, so as to avoid the problem that the medium in the pipeline flows back to the cleaning jacket 3 and causes blockage.

[0032] A cleaning assembly for cleaning the tuning fork terminal 22 is arranged at the bottom of the water distribution ring 4. The cleaning assembly comprises a plurality of cleaning pipes 6. The cleaning pipes 6 are partially arranged on the water distribution ring 4. One end of the cleaning pipe 6 extends to the outside of the flange 1. The water inlet hole 41 can uniformly distribute the water to the cleaning pipes 6. The self-sealing assembly can also seal some cleaning liquid in the cleaning pipe 6, so as to avoid the medium in the pipeline entering the cleaning assembly and causing blockage. The cleaning pipe 6 is provided with a cleaning hole 8 corresponding to one side of the tuning fork terminal 22. The cleaning holes 8 arranged around the tuning fork terminal 22 can better complete the cleaning effect. The cleaning hole 8 is inclined upward, so that the water flow in the cleaning hole 8 is inclined upward. The water flow inclined upward can form a downward thrust to assist the water flow to move the water distribution ring 4 downward. On the other hand, the water flow inclined upward in the cleaning hole 8 can better incline the viscous material in the tuning fork terminal 22, so as to avoid the viscous material remaining and make the cleaning more thorough.

[0033] The integrated device with the automatic cleaning tuning fork density meter in the stop line state has simple structure, can complete the stop line cleaning of the tuning fork terminal 22, has the automatic water closing structure, can prevent the backflow in the production process, can automatically clean the tuning fork terminal 22 of the tuning fork density meter in the stop line state, can effectively avoid that viscous substances are solidified on the surface of the tuning fork terminal 22, and can effectively ensure the detection accuracy of the tuning fork density meter.

[0034] Specifically, in use, the water inlet electromagnetic valve 32 is started when the stop line is overhauled, the water inlet pushes the water distribution ring 4 to move downwards, a passage is formed between the cleaning jacket 3 and the water distribution ring 4, the water is uniformly distributed to each cleaning pipe 6 through the water distribution ring 4, and is obliquely sprayed upwards on the tuning fork terminal 22 from the cleaning hole 8 at the bottom side of the cleaning pipe 6, so that the cleaning of the tuning fork terminal 22 is completed, the cleaning time can be set according to different media, the stop line cleaning operation is realized, the viscous substances in the pipeline are prevented from being solidified on the surface of the tuning fork terminal 22, after the cleaning is completed, the water distribution ring 4 is lifted again under the action of the tension spring 5, the water inlet hole 41 is sealed, the cleaning jacket 3 is in the fully closed state again, the medium in the pipeline is prevented from flowing back to the cleaning jacket 3 to cause the blockage problem, the self-sealing assembly is arranged, and some cleaning liquid can be sealed in the cleaning assembly, so that the medium in the pipeline is prevented from entering the cleaning assembly to cause the cleaning hole to be blocked.

[0035] Embodiment 2

[0036] With reference to Figures 5-6 As another preferred embodiment of the utility model, the difference from the embodiment 1 is that the cleaning assembly comprises a cleaning sleeve 7, the cleaning sleeve 7 is communicated on the water distribution ring 4, the tuning fork rod 21 is located below the water distribution ring 4 and is located on the fixed limiting block 23, the limiting block 23 is arranged to limit the cleaning sleeve 7 to move downwards to the position of the tuning fork terminal 22, the cleaning sleeve 7 is provided with the cleaning hole 8 corresponding to the position of the tuning fork terminal, the length of the cleaning sleeve 7 is not greater than that of the flange pipe 11, when cleaning, the cleaning sleeve 7 is driven downwards to the position of the tuning fork terminal 22 under the water pressure, and the cleaning hole 8 is obliquely upwards, so that the water flow is obliquely upwards sprayed from the cleaning hole 8. The cleaning sleeve 7 is arranged to be movable downwards, in the non-stop line state, the cleaning sleeve 7 can be retracted into the flange pipe 11 and is away from the tuning fork terminal 22, does not hinder the flow of the medium in the pipeline and does not interfere with the detection of the tuning fork terminal 22, when the stop line is cleaned, the cleaning sleeve 7 is moved downwards under the pushing of the water flow and is sleeved on the outside of the tuning fork terminal 22, the cleaning of the tuning fork terminal 22 is realized, and the cleaning sleeve 7 is retracted into the flange pipe 11 again under the action of the self-sealing assembly after the cleaning is completed.

[0037] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features thereof can be replaced equivalently. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An integrated device with on-line automatic cleaning tuning fork densimeter, comprising a docking flange (1) and a densimeter instrument (2), a flange pipe (11) is fixedly arranged on the docking flange (1) for connecting the densimeter instrument (2), a tuning fork rod (21) of the densimeter instrument (2) passes through the flange pipe (11), so that a tuning fork terminal (22) extends into a production pipeline, characterized in that, The flange pipe (11) is connected with a cleaning jacket (3), the tuning fork rod (21) is fixed on the top of the cleaning jacket (3), one side of the cleaning jacket (3) is provided with a water inlet pipe (31), the water inlet pipe (31) is connected with a water inlet electromagnetic valve (32), the water inlet electromagnetic valve (32) is connected with a controller, after stopping the line, the water inlet electromagnetic valve (32) starts cleaning; The inside of the flange pipe (11) is provided with a water distribution ring (4) communicated with the cleaning jacket (3), the water distribution ring (4) is sleeved on the tuning fork rod (21) and movably connected in the flange pipe (11); The water distribution ring (4) is a hollow structure, the top is provided with a water inlet hole (41), the water inlet hole (41) is provided with a self-sealing assembly; The bottom of the water distribution ring (4) is provided with a cleaning assembly for cleaning the tuning fork terminal (22).

2. The integrated device with automatic cleaning of the tuning fork density meter with stop line according to claim 1, characterized in that, The inner ring of the water distribution ring (4) is the same as the outer diameter of the tuning fork rod (21), the outer ring of the water distribution ring (4) is the same as the inner diameter of the flange pipe (11).

3. The integrated device of claim 1, wherein, The self-sealing assembly includes a sealing gasket (42) and a tension spring (5), the sealing gasket (42) is fixed on the top of the flange pipe (11) for sealing the water inlet hole (41), the tension spring (5) is fixedly arranged in the cleaning jacket (3) for pulling the water distribution ring (4).

4. The integrated device of claim 1, wherein, The cleaning assembly includes a plurality of cleaning pipes (6), a plurality of the cleaning pipes (6) are partially on the water distribution ring (4), one end of the cleaning pipe (6) extends into the flange (1), the cleaning pipe (6) is provided with a cleaning hole (8) corresponding to one side of the tuning fork terminal (22).

5. The integrated device of claim 1, wherein, The cleaning assembly includes a cleaning sleeve (7), the cleaning sleeve (7) is communicated on the water distribution ring (4), the cleaning sleeve (7) is provided with a cleaning hole (8) corresponding to the position of the tuning fork terminal.

6. The integrated device of claim 5, wherein, The length of the cleaning sleeve (7) is not greater than the flange pipe (11), when cleaning, the cleaning sleeve (7) moves downward to the position of the tuning fork terminal (22) under the drive of water pressure.

7. An integrated device with automatic cleaning of the tuning fork density meter with stop line according to claim 4 or 5, characterized in that, The tuning fork rod (21) is provided with a limiting block (23) below the water distribution ring (4).

8. The integrated device of claim 4 or 5, wherein, The cleaning hole (8) is inclined upward, so that the cleaning hole (8) sprays water flow obliquely upward.