Angle opening tool for angle steel of power transmission tower
By designing upper and lower mold fixtures suitable for hydraulic presses, the problem of fixing angle steel during expansion angle was solved, achieving efficient and safe angle control, and applicable to various angle steels.
Patent Information
- Application Number
- CN202423169698.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In existing technologies, it is difficult to fix angle steel when expanding its angle, resulting in low work efficiency, high labor intensity and safety hazards, and it is also difficult to accurately control the angle.
Design a tooling system that includes upper and lower dies, uses a hydraulic press for clamping and expansion, and combines the "V"-shaped upper and lower dies with opening wedge pads to ensure accurate positioning and expansion of the angle steel.
It improves the accuracy of angle steel expansion angle, reduces labor intensity and safety risks, while increasing work efficiency and expanding the scope of application.
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Figure CN223571806U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to power transmission tower production technical field, concretely relates to a kind of for power transmission tower angle steel open angle tool. BACKGROUND
[0002] Power transmission tower is a kind of electric power transmission infrastructure, mainly by four main materials angle steel and several connecting rods and accessory angle steel welding. Angle steel is "V" type steel, and its structure is as shown in Figure 16 Currently, angle steel incoming material is generally right angle, and in the process of assembling power transmission tower, partial angle steel needs to be processed into obtuse angle (i.e. open angle);And the angle of obtuse angle of angle steel of different models and different positions is different. Because the quality of angle steel is heavy, plus angle steel is irregular shape, it is difficult to fix, if artificial angle is expanded, not only work efficiency is low, and labor intensity and danger are higher. In addition, in the process of expanding angle, angle is not accurate, and even there is the possibility of jumping out and hurting people in the expansion process.
[0003] Therefore, how to design a tool that can be applied to angle steel and can cooperate with pressure equipment to open angle of angle steel becomes a technical problem urgently to be solved in the field. CONTENT OF UTILITY MODEL
[0004] The utility model aims at solving the deficiency of prior art, and provides a kind of for power transmission tower angle steel open angle tool, which can be applied to angle steel, and angle steel can be expanded in cooperation with pressure equipment.
[0005] The utility model adopts the technical scheme that a kind of for power transmission tower angle steel open angle tool, including upper die and lower die in up and down distribution;Wherein,
[0006] The upper die can be detachably installed at the bottom of the oil cylinder of the oil press, the bottom of the upper die is "V"-shaped lower pressure head, one side of the lower pressure head is detachably provided with an open angle wedge pad, and a wedge pad clamp is detachably provided above one side of the open angle wedge pad.
[0007] The lower die can be detachably installed on the workbench of the oil press, the top of the lower die is "V"-shaped recess for placing angle steel, and the shape is adapted to the lower pressure head, and one side of the "V"-shaped recess is provided with a notch for embedding the open angle wedge pad.
[0008] Preferably, the open angle wedge pad is arranged in the middle of one side of the lower pressure head, and the notch is arranged in the middle of one side of the "V"-shaped recess.
[0009] Preferably, the open angle wedge pad is an iron inclined pad with triangular cross section, the inclined surface of the open angle wedge pad faces outward, and the long vertical surface is attached to the lower pressure head.
[0010] Preferably, the long vertical surface of the open-angle wedge pad is provided with a clamping block for clamping on the side surface of the pressing head, and the pressing head is provided with a clamping port for clamping the clamping block at the corresponding position of the open-angle wedge pad.
[0011] Preferably, the clamping block is an inverted trapezoid, and the clamping port is an inverted trapezoidal notch.
[0012] Preferably, the inner side of the clamping port is provided with a baffle for limiting the clamping block.
[0013] Preferably, the wedge pad clamping die comprises a connecting plate and triangular limiters provided at both ends of the bottom of the connecting plate, and an inner side surface of the triangular limiter is in contact with the short vertical surface of the open-angle wedge pad.
[0014] Preferably, the outer side surface of the connecting plate is provided with a reinforcing plate, and the bottom of the reinforcing plate extends to the triangular limiter.
[0015] Preferably, the upper die further comprises a top plate, and the top plate and the pressing head are connected through a plurality of upper vertical plates, and cavities for inserting one side of the triangular limiter are formed between adjacent upper vertical plates.
[0016] Preferably, one side of the top plate extends outwardly and has a limiting plate for preventing displacement of the wedge pad clamping die.
[0017] Preferably, the lower die further comprises a bottom plate, and the bottom plate and the V-shaped recess are connected through a plurality of lower vertical plates.
[0018] Compared with the prior art, the utility model has the following advantages:
[0019] 1. The angle steel open-angle tool adopts an upper and lower die clamping form, utilizes the descending of the oil cylinder of the oil press to clamp the angle steel, and then applies pressure to the angle steel, so that the purpose of expanding the angle of the angle steel is achieved. The lower die adopts a V-shaped design with a notch, which can conveniently place the angle steel; the upper die adopts a V-shaped design with a pressing head and an open-angle wedge pad, which facilitates pressing the angle steel. The inclined pressure of the open-angle wedge pad of the upper die acts on the angle steel, so that the angle steel expands the angle at the notch of the lower die; in addition, the upper die and the lower die are designed in a V-shaped form according to the shape of the angle steel, so that the upper die and the lower die can well clamp the angle steel, and finally the purpose of expanding the angle of the angle steel is achieved. This design improves the accuracy of expanding the angle and greatly reduces the labor intensity and danger of workers, and also greatly improves the work efficiency and reduces the production cost of enterprises.
[0020] 2. The angle steel open-angle tool, wherein the open-angle wedge pad and the wedge pad clamping die are detachably arranged on the upper die, can be adapted to angle steels of various lengths and sizes, and has a wide range of applications. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a structural schematic view of the utility model.
[0022] Figure 2 is a structural schematic view of the upper die.
[0023] Figure 3 is a main view structural schematic view of the upper die.
[0024] Figure 4 is a side view structural schematic view of the upper die.
[0025] Figure 5 is a bottom view structural schematic view of the upper die.
[0026] Figure 6 is a structural schematic view of the lower die.
[0027] Figure 7 is a main view structural schematic view of the lower die.
[0028] Figure 8 is a side view structural schematic view of the lower die.
[0029] Figure 9 is a bottom view structural schematic view of the lower die.
[0030] Figure 10 is a structural schematic view of the open angle wedge pad.
[0031] Figure 11 is a structural schematic view of the wedge pad clamping die.
[0032] Figure 12 is a main view structural schematic view of the wedge pad clamping die.
[0033] Figure 13 is a side view structural schematic view of the wedge pad clamping die.
[0034] Figure 14 is a bottom view structural schematic view of the wedge pad clamping die.
[0035] Figure 15 is a schematic view of the clamping block of the open angle wedge pad clamped on the clamping interface of the pressing head.
[0036] Figure 16 is a structural schematic view of the angle steel.
[0037] The figure mark is shown as:
[0038] 1-upper die, 11-pressing head, 12-clamping interface, 13-baffle, 14-top plate, 141-limiting plate, 15-upper vertical plate, 16-cavity, 2-lower die, 21-"V"-shaped recess, 22-gap, 23-bottom plate, 24-lower vertical plate, 3-opening wedge pad, 31-inclined surface, 32-long vertical surface, 33-short vertical surface, 34-clamping block, 4-wedge pad clamping die, 41-connecting plate, 42-triangular limiting piece, 43-reinforcing plate, 5-angle steel. DETAILED DESCRIPTION
[0039] To deepen the understanding of the utility model, the utility model will be further described in the following combined with the embodiment and the drawings. The utility model can be implemented by the following ways:
[0040] Reference Figures 1-15 A kind of angle steel opening angle tool for transmission tower, including upper die 1 and lower die 2 in up and down distribution.
[0041] In order to be able to bite angle steel 5, the upper die 1 detachable installation is under the oil cylinder of oil press, the bottom of the upper die 1 is "V"-shaped pressing head 11, the "V"-shaped design of the pressing head 11 is matched with the shape of angle steel 5, can bite angle steel 5 well.The side surface of the pressing head 11 can be detachably provided with opening wedge pad 3.The opening wedge pad 3 is iron inclined pad with triangular cross section, the inclined surface 31 of the opening wedge pad 3 is outward, and the long vertical surface 32 is attached to the pressing head 11.The upper die 1 uses "V"-shaped pressing head 11 plus opening wedge pad 3 design, which is convenient for pressing angle steel 5.
[0042] The lower die 2 detachable installation is on the workbench of oil press, the top of the lower die 2 is "V"-shaped recess 21 for placing angle steel 5 and shape is adapted to pressing head 11, which can conveniently place angle steel 5.The side of the "V"-shaped recess 21 is provided with gap 22 for embedding opening wedge pad 3.When the inclined pressure of the opening wedge pad 3 of the upper die 1 acts on angle steel 5, it will make angle steel 5 expand angle to the gap 22 of the lower die 2.The lower die 2 also includes bottom plate 23, and the bottom plate 23 is connected with "V"-shaped recess 21 through a plurality of lower vertical plates 24.
[0043] In order to make opening wedge pad 3 follow the upper die 1 and press down to the gap 22 of the lower die 2, the opening wedge pad 3 is arranged in the middle of the side surface of the pressing head 11, and the gap 22 is arranged in the middle of the side of the "V"-shaped recess 21.
[0044] In order to facilitate the replacement of corresponding type of opening wedge pad 3, the long vertical surface 32 of the opening wedge pad 3 is provided with clamping block 34 for clamping on the side surface of the pressing head 11, and the pressing head 11 is provided with clamping interface 12 for clamping block 34 clamping at the corresponding position of the opening wedge pad 3. Specifically, referring toFigure 15 The clamping block 34 is an inverted trapezoid, and the clamping port 12 is an inverted trapezoidal notch. The inner side of the clamping port 12 is provided with a baffle 13 for limiting the clamping block 34. When the clamping block 34 of the open-angle wedge pad 3 is clamped in the clamping port 12, the inverted trapezoidal clamping port 12 can clamp the clamping block 34, thereby preventing the open-angle wedge pad 3 from falling. When the angle steel needs to be expanded to other angles, the open-angle wedge pad 3 corresponding to the angle can be replaced. This design can be adapted to angle steels of various lengths and sizes, and has a wide range of applications.
[0045] In order to prevent the open-angle wedge pad 3 from being forced to move upward during pressing, the upper die 1 is detachably provided with a wedge pad clamping die 4 above one side of the open-angle wedge pad 3 to prevent the open-angle wedge pad 3 from moving. The wedge pad clamping die 4 includes a connecting plate 41 and triangular limit pieces 42 provided at both ends of the bottom of the connecting plate 41, and an inner side surface of the triangular limit piece 42 is in contact with the short vertical surface 33 of the open-angle wedge pad 3. The outer side surface of the connecting plate 41 is provided with a reinforcing plate 43, and the bottom of the reinforcing plate 43 extends to the triangular limit piece 42. The design of the reinforcing plate 43 can strengthen the strength of the entire wedge pad clamping die 4 and prevent the triangular limit piece 42 from being deformed.
[0046] In order to detachably install the wedge pad clamping die 4 above the open-angle wedge pad 3, the upper die 1 further includes a top plate 14, and the top plate 14 and the pressing head 11 are connected through a plurality of upper vertical plates 15, and the adjacent upper vertical plates 15 form cavities 16 for inserting one side of the triangular limit piece 42. One side of the top plate 14 extends outwardly and has a limiting plate 141 for preventing the wedge pad clamping die 4 from moving. When one side of the triangular limit piece 42 of the wedge pad clamping die 4 is inserted into the cavity 16 in the middle of the upper die 1, the top of the connecting plate 41 of the wedge pad clamping die 4 is clamped on the bottom of the limiting plate 141, thereby preventing the wedge pad clamping die 4 from being biased under force during operation.
[0047] Working principle: According to the size of the angle that the angle steel 5 needs to be expanded, the open-angle wedge pad 3 with a suitable angle is selected and installed on the upper die 1. During installation, the clamping block 34 of the open-angle wedge pad 3 is inserted into the clamping port 12 of the pressing head 11. Then the wedge pad clamping die 4 is installed on the upper die 1 to clamp the open-angle wedge pad 3. The upper die 1 is installed under the oil cylinder by bolts, and the lower die 2 is placed on the workbench of the oil press. The angle steel 5 is placed in the "V"-shaped recess 21 of the lower die 2, and the end of the angle steel 5 that needs to be opened is placed on the gap 22 of the "V"-shaped recess 21. The machine oil cylinder is started to descend in the upper and lower clamping die form, and the oil cylinder of the oil press is used to clamp the angle steel 5, and then pressure is applied to the angle steel 5. The inclined pressure of the open-angle wedge pad 3 of the upper die 1 acts on the angle steel 5, so that the angle steel 5 expands the angle at the gap 22 of the lower die 2. The upper die 1 and the lower die 2 are designed in a "V" shape according to the shape of the angle steel 5, so that the upper die 1 and the lower die 2 can well clamp the angle steel 5, thereby preventing the angle steel 5 from being displaced or ejected.
[0048] It should be pointed out finally that: the above only for the preferred embodiments of the present application and does not limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of protection of the present application.
Claims
1. A tooling for opening angle steel in transmission towers, characterized in that, It includes an upper mold (1) and a lower mold (2) that are arranged vertically; wherein, The upper mold (1) is detachably installed under the oil cylinder of the hydraulic press. The bottom of the upper mold (1) is a "V" shaped lower pressure head (11). One side of the lower pressure head (11) is detachably provided with an opening angle wedge pad (3). The upper mold (1) is detachably provided with a wedge pad mold clamping mold (4) above one side of the opening angle wedge pad (3) to prevent the opening angle wedge pad (3) from shifting. The lower die (2) is detachably mounted on the worktable of the hydraulic press. The top of the lower die (2) is a "V" shaped recess (21) for placing angle steel (5) and whose shape is adapted to the lower pressure head (11). A notch (22) for inserting the opening wedge pad (3) is provided on one side of the "V" shaped recess (21).
2. The tooling for opening angle steel of transmission towers according to claim 1, characterized in that, The opening wedge pad (3) is located in the middle of one side of the pressing head (11), and the notch (22) is located in the middle of one side of the "V" shaped recess (21).
3. The tooling for opening angle steel of transmission towers according to claim 2, characterized in that, The aforementioned open-angle wedge pad (3) is an iron inclined pad with a triangular cross section. The inclined surface (31) of the open-angle wedge pad (3) faces outward, and the long vertical surface (32) is attached to the lower pressure head (11).
4. The tooling for opening angle steel of transmission towers according to claim 3, characterized in that, The long vertical surface (32) of the opening wedge pad (3) is provided with a snap-fit block (34) for snapping onto the side of the pressing head (11), and the pressing head (11) is provided with a snap-fit interface (12) for snapping onto the snap-fit block (34) at the corresponding position of the opening wedge pad (3).
5. The tooling for opening angle steel of transmission towers according to claim 4, characterized in that, The snap-fit block (34) is an inverted trapezoid, and the snap-fit interface (12) is an inverted trapezoidal notch.
6. A tooling for opening angle steel of transmission towers according to claim 5, characterized in that, The card interface (12) is provided with a baffle (13) for limiting the card block (34) on its inner side.
7. A tooling for opening angle steel of transmission towers according to any one of claims 1-6, characterized in that, The wedge pad mold (4) includes a connecting plate (41) and triangular limiting members (42) set at both ends of the bottom of the connecting plate (41). One inner side of the triangular limiting member (42) is in contact with the short vertical surface (33) of the open angle wedge pad (3).
8. A tooling for opening angle steel of transmission towers according to claim 7, characterized in that, The outer side of the connecting plate (41) is provided with a reinforcing plate (43), and the bottom of the reinforcing plate (43) extends to the triangular limiting member (42).
9. A tooling for opening angle steel of transmission towers according to claim 8, characterized in that, The upper mold (1) also includes a top plate (14), which is connected to the lower pressure head (11) by a number of upper vertical plates (15), and a cavity (16) is formed between adjacent upper vertical plates (15) for one side of the triangular limiting member (42) to be inserted.
10. A tooling for opening angle steel of transmission towers according to claim 9, characterized in that, The top plate (14) has a limiting plate (141) extending outward on one side to prevent the wedge pad jamming mold (4) from shifting.