Turbocharger volute casting mold
By designing a turbocharger volute casting mold and utilizing a combination of locking components and inserts, it is possible to cast turbocharger volutes of different specifications using the same mold. This solves the problems of high cost and low efficiency caused by a large number of molds, thereby improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202422882132.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In the existing technology, the production of turbocharger volutes requires molds of different specifications, which leads to an increase in the number of molds, high production costs, and low efficiency.
Design a turbocharger volute casting mold, comprising a bottom mold, a lower mold, an upper mold, a sand core, and detachable inserts and locking components. The locking components are used to install the plug into the lower mold, enabling the casting of flanges of different specifications using the same mold. The inserts are used in the mold cavity within the lower mold for casting.
It reduces production costs, improves production efficiency, enables the casting of turbocharger housings of different specifications using the same mold, and simplifies the installation and removal process of the inserts.
Smart Images

Figure CN223571961U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foundry mould technical field, concretely points to a kind of turbocharger volute casting mould. BACKGROUND
[0002] Turbocharger as the key component of improving engine efficiency, reducing fuel consumption, also plays an important role in fuel cell vehicle, turbocharger volute is usually made by low pressure casting, turbocharger needs turbocharger volute of different specifications flange structure to be installed at different positions, in the prior art, corresponding specification turbocharger volute is usually produced using different specifications mould, but the mode increases the number of mould, and further improve the cost of production, or the flange on turbocharger volute is selected to be cast into the largest size when casting, and corresponding specification flange is processed in later period, so as to reduce the production efficiency. For this reason, a kind of turbocharger volute casting mould for reducing production cost and improving production efficiency is proposed. SUMMARY
[0003] The utility model discloses a kind of turbocharger volute casting moulds to solve the above problems.
[0004] To achieve the above purpose, the utility model provides the following technical scheme: a kind of turbocharger volute casting mould, including bottom mould, lower mould being installed on bottom mould, upper mould being installed on lower mould and sand core being installed on bottom mould;Its characterized in that the lower mould is detachably installed with the insert block for realizing the casting of different specifications flanges on volute and the locking piece for locking insert block in;The locking piece is detachably installed with the plug block matched with the cavity in lower mould.
[0005] As preferred, locking through hole for locking insert block is provided on the lower mould, to facilitate the locking piece.
[0006] As preferred, the insert block is provided with flange casting cavity of corresponding specification.
[0007] As preferred, the lower mould includes first module being installed on bottom mould and second module being assembled with first module.
[0008] As preferred, a plurality of feeding ports are further provided on the bottom mould.
[0009] As preferred, a plurality of ejector pins and ejector pin plate for fixing ejector pin are movably installed on the upper mould.
[0010] As preferred, base plate is installed on the ejector pin plate.
[0011] The utility model discloses a beneficial effect: through the utilization locking piece installs the plug block to the lower mould, can cast the corresponding specification's flange on the volute according to the size of the mould cavity of lower mould, installs the insert piece to the mould cavity in the lower mould, can cast the flange of different specifications on the volute, makes the same mould can cast the turbocharger volute of different specifications, reduces the cost of production, improves the efficiency of production.
[0012] Through the utilization locking piece installs the insert piece in the lower mould, when disassembling, only needs to disassemble locking piece from the lower mould can disassemble the insert piece, thereby facilitating the installation and disassembly of insert piece. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the structure schematic diagram of the utility model.
[0014] Figure 2 It is the local structure schematic diagram of the utility model.
[0015] Figure 3 It is the structure schematic diagram of the second module and plug block of the utility model
[0016] Figure 4 It is the sectional view of the second module and plug block of the utility model.
[0017] Figure 5 It is the utility model Figure 4 The local enlarged view of A place in the utility model.
[0018] Figure 6 It is the structure schematic diagram of the second module and insert piece of the utility model.
[0019] Figure 7 It is the sectional view of the second module and insert piece of the utility model.
[0020] Legend: 1, bottom mould;101, feed inlet;2, lower mould;201, locking through-hole;202, first module;203, second module;3, upper mould;4, sand core;5, insert piece;501, flange casting cavity;6, locking piece;601, plug block;7, ejector pin;701, ejector pin plate;702, bottom plate. DETAILED DESCRIPTION
[0021] Below, we combine the turbine supercharger volute casting mould of the utility model described in the further explanation of the drawings.
[0022] It should be explained that, all directionality instructions such as upper, lower, left, right, front, back in the embodiment of the application only are used to explain the relative position relationship, movement condition etc. between each component in a certain specific posture, such as the drawing shows, if the specific posture changes, then the directionality instruction also changes accordingly.
[0023] Referring to the drawingsFigures 1-7 The turbine supercharger volute casting mold shown in the embodiment comprises a bottom mold 1, a lower mold 2 installed on the bottom mold 1, an upper mold 3 installed on the lower mold 2, and a sand core 4 installed on the bottom mold 1, characterized in that a removable insert 5 for realizing casting of different specifications of flanges on the volute is installed in the lower mold 2, and a locking piece 6 for locking the insert 5 is installed in the lower mold 2 through threads; a plug 601 matched with a cavity in the lower mold 2 is removably installed on the locking piece 6 through threads; the locking piece 6 can be a screw or a screw rod; by installing the plug 601 into the lower mold 2 through the locking piece 6, the corresponding specification of flange on the volute can be cast according to the size of the cavity of the lower mold 2; by installing the insert 5 into the cavity of the lower mold 2, different specifications of flanges on the volute can be cast, so that the same mold can be used to cast turbine supercharger volutes of different specifications, thereby reducing the cost of production and improving the efficiency of production; by installing the insert 5 into the lower mold 2 through the locking piece 6, the insert 5 can be removed by only removing the locking piece 6 from the lower mold 2, thereby facilitating the installation and removal of the insert 5.
[0024] Referring to the drawings Figures 5-6 The lower mold 2 is provided with a locking through hole 201 for facilitating locking of the locking piece 6 to the insert 5; the insert 5 is provided with a flange casting cavity 501 of the corresponding specification; the locking piece 6 is installed in the locking through hole 201 through threads, and one end of the locking piece 6 is connected with the insert 5, thereby facilitating locking of the insert 5.
[0025] Referring to the drawings Figures 1-2 The lower mold 2 comprises a first mold block 202 installed on the bottom mold 1 and a second mold block 203 assembled with the first mold block 202; the bottom mold 1 is further provided with a plurality of feeding ports 101.
[0026] Referring to the drawings Figure 1 The upper mold 3 is movably provided with a plurality of ejector pins 7 and an ejector pin plate 701 for fixing the ejector pins 7; the ejector pin plate 701 is provided with a base plate 702.
[0027] In the utility model, when a turbine supercharger volute of a large-size flange specification is cast, the insert is not needed to be installed, the plug 601 is installed into one end of the locking piece 6 through threads, and then the locking piece 6 is rotatably installed onto the first mold block 202 and the second mold block 203 through threads until the plug 601 is in close contact with the cavity; when a turbine supercharger volute of another different flange specification needs to be cast, the corresponding insert 5 is installed onto the first mold block 202 and the second mold block 203, and then the locking piece 6 is rotatably installed onto the first mold block 202 and the second mold block 203 through threads until one end of the locking piece 6 is connected with the insert 5, and the insert 5 is installed onto the first mold block 202 and the second mold block 203.
[0028] The above examples are illustrative of the present application and are not limiting. Any simple modifications of the present application are within the scope of the present application.
Claims
1. A turbocharger volute casting mold, comprising a bottom mold (1), a lower mold (2) mounted on the bottom mold (1), an upper mold (3) mounted on the lower mold (2), and a sand core (4) mounted on the bottom mold (1); characterized in that... The lower mold (2) is detachably installed with an insert (5) for casting flanges of different specifications on the volute and a locking element (6) for locking the insert (5); the locking element (6) is detachably installed with a plug (601) that is compatible with the cavity in the lower mold (2).
2. The turbocharger volute casting mold according to claim 1, characterized in that: The lower mold (2) is provided with a locking through hole (201) to facilitate the locking member (6) to pass through and lock the insert (5).
3. The turbocharger volute casting mold according to claim 2, characterized in that: The insert (5) is provided with a flange casting cavity (501) of the corresponding specifications.
4. A turbocharger volute casting mold according to claim 1, characterized in that: The lower mold (2) includes a first module (202) installed on the bottom mold (1) and a second module (203) assembled with the first module (202).
5. A turbocharger volute casting mold according to claim 4, characterized in that: The bottom mold (1) is also provided with several feed ports (101).
6. A turbocharger volute casting mold according to claim 1, characterized in that: The upper mold (3) is movably mounted with several ejector pins (7) and an ejector plate (701) for fixing the ejector pins (7).
7. A turbocharger volute casting mold according to claim 6, characterized in that: A base plate (702) is installed on the ejector plate (701).