Processing device for solar bracket

By designing a combination of clamping base and machining equipment, efficient and precise processing of long solar panel brackets was achieved, solving the problem that existing equipment could not complete the processing in one go, and improving processing efficiency and accuracy.

CN223572540UActive Publication Date: 2025-11-21CHONGQING JIANSHAN MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423234787.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-21
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

Existing machining equipment cannot install and complete the processing of long and high-precision solar brackets in one go, resulting in low processing efficiency and difficulty in guaranteeing accuracy.

Method used

Design a solar panel bracket processing device that uses a combination of clamping base, axial side machining equipment and end face machining equipment. By axial movement of the clamping base and sliding of the axial side machining equipment, the workpiece can be clamped and machined on both sides of the axis and the end face in one go.

Benefits of technology

This improved processing efficiency, reduced the number of clamping operations, and enhanced processing accuracy, ensuring high-precision processing of long solar panel brackets.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223572540U_ABST
    Figure CN223572540U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of part machining, and particularly discloses a machining device for a solar bracket, which comprises a clamping seat for clamping a workpiece, shaft side machining equipment for machining two axial sides of the workpiece, and two end surface machining equipment for machining two axial end surfaces of the workpiece, the clamping base is axially connected to the bottom fixing base in a sliding mode, the two end face machining devices are located at the two axial ends of the clamping base, and the shaft side machining device is installed on the side fixing base and can move on the side fixing base in the axial direction. The axial sliding length of the shaft side machining equipment is larger than the sliding length of the clamping base but smaller than the axial length of the machined workpiece. According to the scheme, the problem that existing machining equipment cannot complete machining after being installed at a time when the length is long and the two axial side portions and the end faces need to be machined at present is solved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to part machining technical field, concretely relates to a processing device of solar support. BACKGROUND

[0002] The solar support is a product with large diameter, thin wall thickness and long length, such as about 600mm in diameter, less than 10mm in wall thickness (often only about 6mm) and tens of meters in length. In addition to the hard tube body with large diameter, thin wall thickness and long length, the solar support has positioning holes and positioning end faces with high precision requirements at both ends of the tube body, and mounting seats and mounting supports are intermittently installed in the middle body of the tube body. The mounting seats and / or mounting supports are used for mounting important parts of photo-thermal power generation, and the mounting seats and mounting supports also have positioning faces and positioning holes with high precision requirements.

[0003] However, the current machining machine tool or machining center does not have equipment capable of installing a part more than ten meters long, and the solar support needs to be machined at multiple positions with high precision requirements, resulting in that the solar support needs to be machined in multiple times in the current machining, and the multiple machining increases the number of positioning, reduces the machining efficiency, and also easily causes the problem that the machining precision is difficult to guarantee. UTILITY MODEL CONTENTS

[0004] The utility model intends to provide a processing device of solar support, so as to solve the problem that the existing machining equipment cannot complete machining in one installation when the length is long and the axial two side parts and end faces need to be machined.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A processing device of solar support, comprising a clamping seat for clamping a workpiece, and further comprising an axial side machining equipment for machining axial two sides of the workpiece, and two end face machining equipments for machining axial two end faces of the workpiece. The clamping seat is axially slidably connected to a bottom fixed seat. The two end face machining equipments are located at axial two ends of the clamping seat. The axial side machining equipment is installed on a side fixed seat. The axial side machining equipment can move on the side fixed seat along the axial direction. The axial sliding length of the axial side machining equipment is greater than the sliding length of the clamping seat but less than the axial length of the workpiece to be machined.

[0007] The principle and advantages of the present scheme are: when the whole workpiece (i.e. solar support) is machined by the present scheme, the clamping seat is first moved to one side of the end face machining equipment, for example, the workpiece is divided into A end face and B end face along the axial direction, at this time, the A end face is close to the end face machining equipment, and the positioning surface and positioning hole on the A end face are machined by the end face machining equipment close to the A end face; at this time, the workpiece axial side region close to the B end face is machined by the axial side machining equipment on both sides, and the machining of the clamping seat and the mounting bracket on the axial side region greater than half the length of the workpiece is completed by the axial movement of the axial side machining equipment on the mounting seat. Then, after the mounting seat, mounting bracket close to the B end face and the A end face are machined, the whole clamping seat is controlled to move to the position close to the B end face for machining, the positioning hole and positioning surface on the B end face are machined by the end face machining equipment close to the B end face, and the mounting seat and mounting bracket on the workpiece close to the A end face are machined by the axial side machining equipment.

[0008] The whole scheme can make all the parts needing machining be machined in two sections by the axial movement of the clamping seat and the design of the sliding length of the axial side machining equipment, so that after the workpiece is clamped on the clamping seat once, the machining of all the parts needing machining can be completed in two sections, i.e. machining one end face and the axial side region away from the end face, and then moving the clamping seat to the other end to complete the machining of the other end face and the axial side region, which reduces the number of clamping and helps to improve the machining precision and efficiency. In addition, although the axial direction is divided into two sections for machining, the machining precision is also improved compared with the existing method which needs to be disassembled and assembled many times because the axial side machining equipment used is the same and the workpiece is clamped by the same clamping seat.

[0009] Preferably, as an improvement, the end face machining equipment is installed on the transverse fixed seat, and the end face machining equipment can move on the transverse fixed seat in a direction perpendicular to the moving direction of the axial side machining equipment, so as to provide space for the transfer of the workpiece when the end face machining equipment is not aligned with the end face of the workpiece, thereby facilitating the transfer of the workpiece.

[0010] Preferably, as an improvement, the clamping seat is provided with a detachable clamping groove and a clamping cover, the clamping groove and the clamping cover are arranged in an upper and lower manner, and the clamping groove and the clamping cover are both provided with a circular arc groove, the clamping groove and the clamping cover are in contact with the outer circumferential surface of the pipe body of the workpiece through the circular arc groove, so that the clamping seat has a larger contact area for clamping the workpiece, thereby avoiding deformation of the thin-walled large-diameter pipe body during clamping.

[0011] Preferably, as an improvement, one end of the clamping groove and the clamping cover is rotatably connected, and the other end is connected by a bolt, so as to simplify the fixing and releasing of the solar support.

[0012] Preferably, as an improvement, it further comprises a feeding seat for temporarily storing the solar support, which is located near the clamping seat so that the solar support is placed close to the machining installation position during feeding, thereby helping to shorten the preparation time. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 A plan view of the solar support to be machined by the embodiment of the present application.

[0014] Figure 2 A cross-sectional view of the solar support to be machined by the embodiment of the present application (only showing the relative positions of the installation seat, installation support and pipe body).

[0015] Figure 3 A plan view of the machining device for the solar support of the embodiment of the present application.

[0016] Figure 4 A Figure 3 A left view projected from the left end of the bottom fixing seat to the right.

[0017] Figure 5 A brief schematic view of the relationship between the clamping groove and clamping cover of the embodiment of the present application and the solar support (the left and right views show the states after the clamping cover is opened and closed). DETAILED DESCRIPTION

[0018] The following will be further described in detail through specific embodiments:

[0019] The reference signs in the drawings of the specification include: clamping seat 1, clamping groove 11, clamping cover 12, bottom fixing seat 10, shaft side machining equipment 2, side fixing seat 20, end face machining equipment 3, transverse fixing seat 30, solar support 100, installation seat 101, installation support 102, feeding seat 40.

[0020] EMBODIMENT

[0021] In combination Figures 1 to 5 , a machining device for a solar support, comprising a clamping seat 1 for clamping a workpiece, shaft side machining equipment 2 for machining the two axial sides of the workpiece, and two end face machining equipment 3 for machining the two axial end faces of the workpiece.

[0022] The clamping seat 1 is axially slidably connected to the bottom fixing seat 10, the bottom fixing seat 10 is fixed on the ground, and the two end face machining equipment 3 are located at the two axial ends of the clamping seat 1.

[0023] The shaft side machining equipment 2 is installed on the side fixing base, and the shaft side machining equipment 2 can move on the side fixing base in the axial direction, and the axial sliding length of the shaft side machining equipment 2 is greater than the sliding length of the clamping base 1 but less than the axial length of the workpiece to be processed. The whole formed by the shaft side machining equipment 2 and the side fixing base 20 can be a numerical control machining center equipment with the main shaft box moving up and down and left and right.

[0024] The end face machining equipment 3 is installed on the transverse fixing base 30, and the end face machining equipment 3 can move on the transverse fixing base 30 in a direction perpendicular to the moving direction of the shaft side machining equipment 2. The whole formed by the end face machining equipment 3 and the transverse fixing base 30 can be a horizontal numerical control machining center equipment.

[0025] The clamping base 1 is provided with a clamping groove 11 and a clamping cover 12, and the clamping groove 11 and the clamping cover 12 are arranged in a vertical manner, and the clamping groove 11 and the clamping cover 12 are both provided with a circular arc groove. The clamping groove 11 and the clamping cover 12 are in contact with the outer circumferential surface of the workpiece through the circular arc groove, and the clamping groove 11 and the clamping cover 12 are rotationally connected. The free ends of the clamping groove 11 and the clamping cover 12 can be detachably connected. After the solar support is placed on the clamping groove 11, the clamping cover 12 is covered on the solar support, and then the clamping groove 11 and the clamping cover 12 are detachably connected in a fixed connection mode, so as to fix the solar support. In the embodiment, the clamping groove 11 and the clamping cover 12 can be connected through bolts.

[0026] In order to facilitate the solar support 100 to be installed on the clamping base 1 more quickly, the machining device further comprises a feeding base 40. The workpiece to be processed is placed near the machining equipment to facilitate quick feeding when machining is needed, thereby shortening the feeding time.

[0027] When the end face and the axial mounting seat 101 and the mounting bracket 102 of the solar support 100 are machined by using the embodiment, the clamping base 1 is first moved to the state as shown in Figure 1 Then the right end face machining equipment 3 is controlled to move to the right side of the solar support 100, so as to machine the right end face of the solar support 100. The shaft side machining equipment 2 machines the mounting seat 101 and the mounting bracket 102 close to the left end face from both axial sides. After the right end face and the mounting seat 101 and the mounting bracket 102 close to the left end face of the solar support 100 are machined, the clamping base 1 is moved again, so that the left end face of the solar support 100 is close to the left end face machining equipment 3. Then the left end face machining equipment 3 is used to machine the left end face, and the shaft side machining equipment 2 is used to machine the remaining mounting seat 101 and the mounting bracket 102 close to the right end face.

[0028] The embodiment designs one end face machine tooling equipment 3 at each of two ends for machining positioning holes and positioning surfaces of the two end faces; and the machining of the two side axial mounting seats 101 of the solar support 100 and the support is designed with two side shaft side machine tooling equipment 2, the workpiece completed by one clamping is processed in two sections by using the clamping seat 1 which can move axially, the operation is simple and convenient, the machining efficiency is low, and the machining precision of all machining completed by one clamping can be improved.

[0029] In addition, because the solar support 100 is too long, the machining equipment or the clamping seat 1 will reduce the sliding precision after the sliding length exceeds a certain length, the embodiment matches the sliding of the clamping seat 1 with the sliding of the shaft side machine tooling equipment 2, which avoids the problem that the too long sliding length of the machine tooling equipment affects the machining precision and ensures the machining completion of all positions after one-time clamping.

[0030] The above is only the embodiment of the utility model, and the specific technical solutions and / or common knowledge of characteristics in the scheme are not described too much. It should be noted that for those skilled in the art, without departing from the technical solutions of the utility model, a number of modifications and improvements can be made, which should also be considered as the protection scope of the utility model, and these will not affect the effect and practicality of the utility model. The protection scope of the present application should be subject to the content of its claims, and the specific implementation mode and the like in the specification can be used to explain the content of the claims.

Claims

1. A processing apparatus for a solar panel bracket, comprising a clamping base for clamping a workpiece, characterized in that: It also includes a shaft-side machining device for machining both sides of the workpiece along the axial direction, and two end-face machining devices for machining the two end faces of the workpiece along the axial direction. The clamping base is axially slidably connected to the bottom fixed base. The two end-face machining devices are located at the two ends of the clamping base along the axial direction. The shaft-side machining device is mounted on the side fixed base. The shaft-side machining device can move along the axial direction on the side fixed base. The axial sliding length of the shaft-side machining device is greater than the sliding length of the clamping base but less than the axial length of the workpiece being machined.

2. The processing apparatus for a solar panel bracket according to claim 1, characterized in that: The end-face machining equipment is mounted on a transverse fixed base and can move on the transverse fixed base in a direction perpendicular to the direction of movement of the end-face machining equipment.

3. A processing apparatus for a solar panel bracket according to any one of claims 1-2, characterized in that: The clamping base is provided with a detachable clamping groove and a clamping cover. The clamping groove and the clamping cover are arranged vertically, and both the clamping groove and the clamping cover have arc grooves. The clamping groove and the clamping cover contact the outer peripheral surface of the workpiece tube through the arc grooves.

4. The processing apparatus for a solar panel bracket according to claim 3, characterized in that: The clamping groove is rotatably connected to one end of the clamping cover, and the other end is connected by bolts.

5. A processing apparatus for a solar panel bracket according to any one of claims 1, 2, and 4, characterized in that: It also includes a loading stand, which is used to temporarily store the solar panel brackets.