Novel integrated single-piece type shield structure
By introducing a collection tank, an L-shaped drain hole, and a filter screen into the single-piece protective cover structure, the centralized recycling of debris and coolant is achieved, solving the problem of low waste recycling efficiency in the single-piece protective cover structure and improving the machine tool's operational stability and waste treatment effect.
Patent Information
- Application Number
- CN202422929995.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Common single-piece shield structures lack a waste collection function, which causes debris and coolant to splash easily during machine tool operation, affecting waste collection efficiency.
A novel integrated single-piece protective cover structure is designed, comprising a collection tank, an L-shaped drain hole, a drain hose, and a filter screen. The collection tank collects debris and coolant, while the coolant enters the drain hose through the L-shaped drain hole and is transported to the storage tank. The debris is filtered through the filter screen and concentrated in the collection tank, achieving centralized recycling of waste materials.
It effectively prevents debris and coolant from splashing, improves waste recycling efficiency, and ensures centralized collection and treatment of debris and coolant.
Smart Images

Figure CN223572683U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a one -piece type shield technical field especially relates to a novel one -piece type shield structure. BACKGROUND
[0002] The shield is an important part of protecting the screw rod and sliding rail of the machine tool, in order to ensure that numerical control machine tool operates for a long time with high efficiency, the function of the shield prevents the debris from falling into the machine tool interior, affects the machine processing accuracy, on the other hand, prevents the cutting fluid from splashing into the machine tool interior, damages the parts.
[0003] The common one -piece type shield structure only contains the protection function, can block the debris and cooling liquid, but lacks the function of waste material centralized recovery, cannot guarantee the recovery efficiency of waste material, and the debris and cooling liquid can splash everywhere because of the vibration when the machine tool operates, which affects the recovery efficiency of waste material.
[0004] Therefore, aiming at the above -mentioned one -piece type shield structure lacks the function of waste material centralized recovery, a novel one -piece type shield structure can be designed, the falling debris and cooling liquid are collected through the collecting groove, the debris and cooling liquid fall into the inside of the collecting groove and move to the bottom of the inside of the collecting groove due to the gravity, at this time, the cooling liquid enters the inside of the drain hose through the L-shaped drain hole, the drain hose transports the cooling liquid to the outside liquid storage tank, and the debris is filtered and concentrated in the inside of the collecting groove through the filter screen, guaranteeing the recovery efficiency of waste material. UTILITY MODEL CONTENTS
[0005] In order to overcome the common one -piece type shield structure, the function of waste material centralized recovery is lacked, the recovery efficiency of waste material cannot be guaranteed, the debris and cooling liquid can splash everywhere because of the vibration when the machine tool operates, which affects the recovery efficiency of waste material.
[0006] The technical scheme of the utility model is as follows: a novel one -piece type shield structure, including main shield, still including collecting groove, L-shaped drain hole, drain hose, mounting frame and filter screen, two collecting grooves are symmetrically arranged on the front and back sides of the top of the main shield, the bottom end center of the inside of the collecting groove is penetrated and arranged with the L-shaped drain hole, the positions corresponding to the L-shaped drain hole on the front and back sides of the bottom of the main shield are provided with the drain hose, one end of the drain hose close to the main shield is inserted into the inside of the L-shaped drain hole, the position corresponding to the L-shaped drain hole on the bottom end of the inside of the collecting groove is provided with the mounting frame, and the inside of the mounting frame is provided with the filter screen.
[0007] Preferably, the falling debris and coolant are collected in a collection tank. After falling into the collection tank, the debris and coolant move towards the bottom of the tank due to gravity. At this time, the coolant enters the drain hose through the L-shaped drain hole, and the drain hose delivers the coolant to the external storage tank. The debris is filtered by the filter screen and collected in the collection tank, ensuring the waste recycling efficiency. This solves the problem of common single-piece protective cover structures, which only have a protective function and can block debris and coolant, but lack the function of waste collection and recycling, and cannot guarantee the waste recycling efficiency. It is easy for debris and coolant to splash everywhere due to the vibration of the machine tool during operation, which affects the waste recycling efficiency.
[0008] As a preferred embodiment, two reinforcing plates are symmetrically arranged at the front and rear ends of the bottom left side of the main protective cover, and several reinforcing ribs are arranged at equal intervals on the top of the reinforcing plates. The main protective cover, the mounting frame, the reinforcing plates and the reinforcing ribs are welded together as one unit.
[0009] Preferably, a connecting cover is provided on the bottom left side of the main cover, and a connecting plate is provided on the left side of the connecting cover. The main cover, the connecting cover, and the connecting plate are welded together as one unit.
[0010] Preferably, a reinforcing strip is provided on the left side of the top of the connecting cover corresponding to the position of the connecting plate, and several connecting holes are provided at equal intervals on the right side of the connecting plate.
[0011] Preferably, a B-axis worktable is provided on the left side of the connecting plate, and a number of fixing holes are provided at equal intervals on the right side of the B-axis worktable corresponding to the position of the connecting hole.
[0012] Preferably, the connecting plate is screwed into the fixing hole and fixed to the B-axis worktable by bolts passing through the connecting hole.
[0013] Preferably, four shaft mounting holes are equally spaced at the four corners of the top of the B-axis worktable, and a mounting buckle is provided at the center of the bottom of the B-axis worktable.
[0014] The beneficial effects of this utility model are:
[0015] 1. The system collects falling debris and coolant through a collection tank. After falling into the tank, the debris and coolant move towards the bottom due to gravity. The coolant then flows through an L-shaped drain hole into a drain hose, which transports the coolant to an external storage tank. The debris, filtered by a screen, remains inside the collection tank, ensuring efficient waste recycling. This addresses the common single-piece shield structure, which only provides protection by blocking debris and coolant but lacks centralized waste recycling capabilities. This results in debris and coolant splashing everywhere due to machine vibrations, affecting waste recycling efficiency. Attached Figure Description
[0016] Figure 1 The diagram shown is a three-dimensional structural schematic of a novel integrated single-piece protective cover structure according to this utility model.
[0017] Figure 2 The diagram shown is a schematic representation of the structure of a novel integrated single-piece protective cover structure for the B-axis worktable according to this utility model.
[0018] Figure 3 The diagram shown is a bottom view of the B-axis worktable structure of a novel integrated single-piece protective cover structure according to this utility model.
[0019] Figure 4 The diagram shown is a schematic representation of the structure of a novel integrated single-piece protective cover according to this utility model.
[0020] Figure 5 The diagram shown is a top-view schematic of a novel integrated single-piece protective cover structure according to this utility model.
[0021] Explanation of reference numerals in the attached drawings: 1. Main protective cover; 2. Collection tank; 3. L-shaped drain hole; 4. Drain hose; 5. Mounting frame; 6. Filter screen; 7. Reinforcing plate; 8. Reinforcing rib; 9. Connecting cover; 10. Connecting plate; 11. Reinforcing strip; 12. Connecting hole; 13. B-axis worktable; 14. Fixing hole; 15. Shaft mounting hole; 16. Mounting clip. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Please see Figures 1-5The utility model provides a kind of embodiment: a novel integrated monolithic shield structure, including main shield 1;Still including collection groove 2, L-shaped drainage hole 3, drainage hose 4, mounting frame 5 and filter screen 6, two collection grooves 2 are symmetrically provided in the front and rear sides of the top of main shield 1, the bottom center inside collection groove 2 is penetrated and is provided with L-shaped drainage hole 3, the position corresponding L-shaped drainage hole 3 is provided with drainage hose 4 in the front and rear sides of the bottom of main shield 1, one end of drainage hose 4 is inserted inside L-shaped drainage hole 3 close to main shield 1, the position corresponding L-shaped drainage hole 3 is provided with mounting frame 5 in the bottom inside collection groove 2, filter screen 6 is provided in the inside of mounting frame 5, the debris and coolant that fall are collected by collection groove 2, after falling into the inside of collection groove 2, debris and coolant will move to the bottom inside collection groove 2 due to gravity, then coolant will enter the inside of drainage hose 4 by L-shaped drainage hole 3, and debris is concentrated and kept in the inside of collection groove 2 by the filtration of filter screen 6, guarantee the recovery efficiency of waste, to solve the common monolithic shield structure, only include protection function, can block debris and coolant, but lack the function of waste concentrated recovery, cannot guarantee the recovery efficiency of waste, debris and coolant are easy to splash everywhere because of the vibration when machine tool operates, affect the problem of waste recovery efficiency.
[0024] Please refer to Figures 2-5 In the embodiment, two reinforcing plates 7 are symmetrically provided at the front and rear ends of the left side of the bottom of the main shield 1, a plurality of reinforcing ribs 8 are provided at the top of the reinforcing plate 7 at equal intervals, the main shield 1, the mounting frame 5, the reinforcing plate 7 and the reinforcing rib 8 are welded as a whole, the left side of the connecting plate 10 is provided with a B-axis workbench 13, a plurality of fixing holes 14 are symmetrically provided at the right side of the B-axis workbench 13 corresponding to the position of the connecting hole 12, the connecting plate 10 is fixed with the B-axis workbench 13 by screwing into the inside of the fixing hole 14 after penetrating the connecting hole 12, four shaft body mounting holes 15 are symmetrically provided at the four corners of the top of the B-axis workbench 13, and a mounting buckle 16 is arranged at the center of the bottom of the B-axis workbench 13, when an external object presses or a person steps on the main shield 1, the main shield 1 is supported by the reinforcing rib 8, to prevent the main shield 1 from being damaged under stress, when an external object presses or a person steps on the connecting shield 9, the connecting plate 10 is supported by the reinforcing strip 11, to prevent the connecting plate 10 from being separated from the B-axis workbench 13 under stress, thereby improving the rigidity of the whole shield and greatly reducing the failure rate of the shield caused by stress.
[0025] Please refer to Figures 1-5In the embodiment, the bottom left of the main shield 1 is provided with a connecting shield 9, the left side of the connecting shield 9 is provided with a connecting plate 10, the main shield 1, the connecting shield 9 and the connecting plate 10 are welded into one, the left side of the top of the connecting shield 9 is provided with a reinforcing strip 11 corresponding to the position of the connecting plate 10, the right side of the connecting plate 10 is provided with a plurality of connecting holes 12 at equal intervals, the falling debris and cooling liquid are collected by the collecting groove 2, after falling into the inside of the collecting groove 2, the debris and the cooling liquid move to the bottom of the inside of the collecting groove 2 due to gravity, at this time, the cooling liquid enters the inside of the drainage hose 4 through the L-shaped drainage hole 3, the drainage hose 4 transports the cooling liquid to the outside of the liquid storage tank, and the debris is concentrated and left in the inside of the collecting groove 2 through the filtration of the filter screen 6, so as to ensure the recycling efficiency of the waste, realize the function of concentrated recycling of the waste, and prevent the debris and the cooling liquid from splashing everywhere due to the vibration of the machine tool during operation, thereby affecting the recycling efficiency of the waste.
[0026] When an external object presses or a person treads on the main shield 1 during work, the main shield 1 is supported by the reinforcing rib 8, so as to prevent the main shield 1 from being damaged due to force, when an external object presses or a person treads on the connecting shield 9, the connecting plate 10 is supported by the reinforcing strip 11, so as to prevent the connecting plate 10 and the B-axis workbench 13 from being separated due to force, thereby improving the rigidity of the whole shield, greatly reducing the failure probability of the shield due to force, the falling debris and cooling liquid are collected by the collecting groove 2, after falling into the inside of the collecting groove 2, the debris and the cooling liquid move to the bottom of the inside of the collecting groove 2 due to gravity, at this time, the cooling liquid enters the inside of the drainage hose 4 through the L-shaped drainage hole 3, the drainage hose 4 transports the cooling liquid to the outside of the liquid storage tank, and the debris is concentrated and left in the inside of the collecting groove 2 through the filtration of the filter screen 6, so as to ensure the recycling efficiency of the waste, and realize the function of concentrated recycling of the waste.
[0027] Through the above steps, the falling debris and cooling liquid are collected by the collecting groove 2, after falling into the inside of the collecting groove 2, the debris and the cooling liquid move to the bottom of the inside of the collecting groove 2 due to gravity, at this time, the cooling liquid enters the inside of the drainage hose 4 through the L-shaped drainage hole 3, the drainage hose 4 transports the cooling liquid to the outside of the liquid storage tank, and the debris is concentrated and left in the inside of the collecting groove 2 through the filtration of the filter screen 6, so as to ensure the recycling efficiency of the waste, so as to solve the common single-piece shield structure, which only contains the protection function and can block the debris and the cooling liquid, but lacks the function of concentrated recycling of the waste, cannot ensure the recycling efficiency of the waste, and is easy to cause the debris and the cooling liquid to splash everywhere due to the vibration of the machine tool during operation, thereby affecting the recycling efficiency of the waste.
Claims
1. A novel integrated single-piece protective cover structure, comprising a main protective cover (1); characterized in that: It also includes a collection tank (2), an L-shaped drain hole (3), a drain hose (4), a mounting frame (5), and a filter screen (6). Two collection tanks (2) are symmetrically opened on the front and back sides of the top of the main cover (1). An L-shaped drain hole (3) is opened through the center of the bottom end of the collection tank (2). A drain hose (4) is set on the front and back sides of the bottom of the main cover (1) corresponding to the position of the L-shaped drain hole (3). The end of the drain hose (4) close to the main cover (1) is inserted into the interior of the L-shaped drain hole (3). A mounting frame (5) is set on the bottom end of the collection tank (2) corresponding to the position of the L-shaped drain hole (3). A filter screen (6) is set on the inner side of the mounting frame (5).
2. The novel integrated single-piece protective cover structure according to claim 1, characterized in that: Two reinforcing plates (7) are symmetrically arranged at the front and rear ends of the bottom left side of the main protective cover (1). Several reinforcing ribs (8) are arranged at equal intervals on the top of the reinforcing plates (7). The main protective cover (1), the mounting frame (5), the reinforcing plates (7) and the reinforcing ribs (8) are welded together as one unit.
3. The novel integrated single-piece protective cover structure according to claim 1, characterized in that: A connecting cover (9) is provided on the bottom left side of the main cover (1), and a connecting plate (10) is provided on the left side of the connecting cover (9). The main cover (1), the connecting cover (9) and the connecting plate (10) are welded together as one unit.
4. The novel integrated single-piece protective cover structure according to claim 3, characterized in that: A reinforcing strip (11) is provided on the left side of the top of the connecting cover (9) corresponding to the position of the connecting plate (10), and several connecting holes (12) are provided at equal intervals on the right side of the connecting plate (10).
5. The novel integrated single-piece protective cover structure according to claim 4, characterized in that: A B-axis worktable (13) is provided on the left side of the connecting plate (10), and a number of fixing holes (14) are provided at equal intervals on the right side of the B-axis worktable (13) corresponding to the position of the connecting hole (12).
6. The novel integrated single-piece protective cover structure according to claim 5, characterized in that: The connecting plate (10) is screwed into the fixing hole (14) and fixed to the B-axis worktable (13) after passing through the connecting hole (12) with bolts.
7. A novel integrated single-piece protective cover structure according to claim 6, characterized in that: The B-axis worktable (13) has four equally spaced shaft mounting holes (15) at the four corners of its top, and a mounting buckle (16) is provided at the center of the bottom of the B-axis worktable (13).