Galvanizing production line penetrating needle storage equipment with rotating function

By designing a needle storage device for a galvanizing production line with a rotating function, the automatic storage of needles is achieved by using a rotating mechanism and a fixing mechanism. This solves the safety hazards of manual operation of needle threading at high temperatures and realizes a safe and reliable automatic storage process.

CN223573150UActive Publication Date: 2025-11-21SHANDONG JIUSELU NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202423134833.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-21
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In existing technologies, the needle threading process in galvanizing production lines requires manual operation after the needles come out of the furnace at high temperatures, which poses safety hazards such as burns and falls, resulting in high safety risks for operators.

Method used

A needle storage device with a rotating function for a galvanizing production line was designed. Through the combination of a rotating mechanism, a fixing mechanism and an anti-slip safety pin, the needle can be automatically rotated and fixed, avoiding manual operation and ensuring zero contact between the worker and the needle.

Benefits of technology

It achieves a safe and reliable automatic storage process for threading needles, reduces the safety risks for operators, avoids burns and falls, and has a simple structure and low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a galvanization production line penetrating needle storage device with a rotating function, which relates to the technical field of galvanization production lines and comprises a moving frame, a bottom plate is arranged in the moving frame, and a bracket is arranged at the upper end of the bottom plate. One end of the bracket is rotationally connected with the bottom plate through a rotating mechanism, a safety fence with a notch formed in one side is arranged on the upper side of the bracket, grooves are formed in the inner walls of the two sides of the safety fence, and fixing mechanisms are installed in the grooves. The rotating function is achieved through motor driving, the threading needle needs to be fixed through the fixing mechanism when rotating, the bracket and the threading needle rotate to the direction perpendicular to the production line and wait for natural cooling, the worker makes zero contact with the threading needle in the whole moving and storing process, and the zero risk in the moving and storing process is truly achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to galvanization production line technical field especially a kind of galvanization production line needle insertion storage equipment with rotating function. BACKGROUND

[0002] Steel plate galvanization production is used with needle insertion 8.2 meters long, 10 centimeters high, about 200 kilograms heavy, generally made of rail steel, through the head of steel plate and needle insertion tail connection, using the supporting force of needle insertion and the rotation of furnace bottom roller drags steel plate to pass through the gap between furnace bottom roller, reaches the purpose of steel plate through high-temperature annealing furnace. Since through high-temperature baking in annealing furnace cavity, temperature is very high after needle insertion furnace mouth, currently most use sky crane plus manual iron chain method moves and hoists to other places storage, this method has great threat to the safety of operating personnel, and it is prone to scald and needle insertion falling safety accident.

[0003] In view of this, a kind of galvanization production line needle insertion storage equipment with rotating function is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of galvanization production line needle insertion storage equipment with rotating function, can avoid using sky crane plus manual iron chain method moves and hoists to other places storage, this method has great threat to the safety of operating personnel, and it is prone to scald and needle insertion falling safety accident situation.

[0005] The utility model provides a kind of galvanization production line needle insertion storage equipment with rotating function, including mobile frame, the inside of mobile frame is provided with bottom plate, and the upper end of bottom plate is provided with bracket, and one end of bracket is rotatably connected with bottom plate by rotating mechanism, and the upper side of bracket is provided with the safety fence that one side is opened gap, and recess is opened on the two side inner walls of safety fence, and fixed mechanism is installed in recess.

[0006] Preferably, the rotating mechanism includes a rotating shaft, the rotating shaft is fixedly connected with one end of the bracket, the two ends of the rotating shaft are rotatably connected with the fixed seat on the bottom plate, and one end of the rotating shaft is connected with a gear one, a gear two is rotatably arranged on the fixed seat, the gear two is driven by a motor, and the gear one is engaged with the gear two.

[0007] Preferably, the other end of the bottom plate is provided with a backing plate.

[0008] Preferably, the fixed mechanism includes a cylinder one mounted on the safety fence, the piston end of the cylinder one is connected with a positioning plate, and the positioning plate is located in the recess.

[0009] Preferably, the upper side of the positioning plate is provided with an upper plate.

[0010] Preferably, the two sides of the opening part of the safety fence are provided with sliding holes, and a safety pin is slidably arranged in the sliding hole.

[0011] Preferably, the bottom plate is symmetrically provided with a vertical plate away from one end of the base plate, and a cylinder two is installed on the vertical plate, and a locating head is connected to a piston end of the cylinder two.

[0012] Preferably, the safety fence is provided with locating holes on both sides, and the locating head is inserted into the locating holes.

[0013] Compared with the prior art, the galvanizing production line needle storage device with the rotating function provided by the embodiment of the utility model has the advantages that:

[0014] The utility model discloses a kind of galvanizing production line needle storage devices with rotating function, compared with prior art, it has the advantages that: the needle bracket is square tube steel welding, and is equipped with rotating mechanism, and is connected with equipment platform steel structure, and rotating function is realized by motor drive, so that the needle in bracket rotates by rotating mechanism, and needle rotates and needs to be fixed by fixed mechanism, bracket and needle rotate to the vertical direction of production line, wait for natural cooling, the whole mobile storage process worker and needle "zero contact", truly realize mobile storage process "zero risk", whole device structure is simple, convenient to use, low in cost, easy to promote. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be briefly introduced to the drawings needed to be used in the embodiment, it should be understood that the following drawings only show some embodiments of the utility model, therefore should not be regarded as the limitation to the scope, for ordinary skilled person in the art, under the premise of not paying creative labor, other related drawings can also be obtained according to these drawings.

[0016] Figure 1 It is one of the overall structure schematic diagram of the embodiment of the utility model;

[0017] Figure 2 It is the second overall structure schematic diagram of the embodiment of the utility model;

[0018] Figure 3 It is the structure schematic diagram of bottom plate, mobile frame etc. of the embodiment of the utility model;

[0019] Figure 4 It is the structure schematic diagram of bracket, safety fence etc. of the embodiment of the utility model;

[0020] Figure 5 It is the structure schematic diagram of the A place of the embodiment of the utility model; Figure 4

[0021] Figure 6 It is the safety fence structure side view schematic diagram of the embodiment of the utility model.

[0022] Reference signs:​

[0023] 1, mobile frame; 2, bottom plate; 3, pad; 4, bracket; 5, rotating rod; 6, gear one; 7, gear two; 8, cylinder one; 9, positioning plate; 10, upper plate; 11, sliding hole; 12, safety pin; 13, positioning hole; 14, vertical plate; 15, cylinder two; 16, positioning head; 17, safety fence. DETAILED DESCRIPTION

[0024] Some embodiments of the utility model will be described in detail below with reference to the drawings. In the case of no conflict, the following examples and features in the examples can be combined with each other.

[0025] Please refer to Figures 1-6 The utility model discloses a galvanization production line needle storage equipment with rotation function, including mobile frame 1, the inside of mobile frame 1 is provided with bottom plate 2, and the upper end of bottom plate 2 is provided with bracket 4, and one end of bracket 4 is rotatably connected with bottom plate 2 through rotating mechanism, when the needle needs to be taken out of the furnace door, just need to rotate bracket 4 to the corresponding position of furnace door, and the needle is moved to bracket 4 under the rotation drive of furnace bottom roll and hot roll.

[0026] Specifically, the rotating mechanism includes a rotating rod 5, which is fixedly connected with one end of the bracket 4, and the two ends of the rotating rod 5 are rotatably connected with the fixed seat on the bottom plate 2, and one end of the rotating rod 5 is connected with a gear one 6, and a gear two 7 is rotatably arranged on the fixed seat, and the gear two 7 is driven by a motor, when the gear two 7 rotates, the gear one 6 is engaged with the gear two 7, so that the gear one 6 rotates with the rotating rod 5 and the bracket 4, and the bracket 4 and the bottom plate 2 remain horizontal, and the bracket 4 can correspond to the position of the furnace door.

[0027] In addition, a pad 3 is arranged at the other end of the bottom plate 2, which supports the bracket 4 when the bottom plate 2 is parallel, improving the stability of the bracket 4 when carrying the needle.

[0028] When the needle moves to the bracket 4, a safety fence 17 with a notch on one side is arranged on the upper side of the bracket 4, which protects the needle from falling off.

[0029] And recesses are formed in the inner walls on both sides of the safety fence 17, and a fixing mechanism is installed in the recesses, wherein the fixing mechanism includes a cylinder one 8 installed on the safety fence 17, and the piston end of the cylinder one 8 is connected with a positioning plate 9, and the positioning plate 9 is located in the recess, and the positioning plate 9 in the recess can make the needle smoothly enter the bracket 4, and at the same time, the positioning plate 9 is moved by the cylinder one 8 to fix the needle, preventing the needle from rotating unstably.

[0030] Meanwhile, an upper plate 10 is arranged on the upper side of the positioning plate 9, and the upper plate 10 is located at the upper end of the needle, which strengthens the stability of the needle.

[0031] Further, the sliding hole 11 is arranged on both sides of the opening part of the safety fence 17, and the safety pin 12 is arranged in the sliding hole 11.

[0032] Further, the vertical plate 14 is arranged on the end of the bottom plate 2 away from the base plate 3, the cylinder two 15 is arranged on the vertical plate 14, the piston end of the cylinder two 15 is connected with the positioning head 16, and the positioning hole 13 is arranged on both sides of the safety fence 17, so that when the bracket 4 rotates to be perpendicular to the bottom plate 2, the cylinder two 15 drives the positioning head 16 to be inserted into the positioning hole 13, and the bracket 4 is kept stable.

[0033] In conclusion, the working principle of the galvanizing production line needle storage device with the rotating function is that when the needle needs to be taken out of the furnace door, the bracket 4 is rotated to the corresponding position of the furnace door, the needle is moved to the bracket 4 under the rotation of the furnace bottom roller and the hot stretching roller, is inserted into the anti-skid safety pin 12, is positioned by the fixing mechanism, the bracket 4 and the needle are rotated to the vertical direction of the production line through the driving rotating mechanism, are naturally cooled, the positioning head 16 is inserted into the positioning hole 13 through the cylinder two 15, the worker and the needle are "zero contact" in the whole moving storage process, and the "zero risk" in the moving storage process is truly realized.

[0034] The above is only the preferred embodiment of the utility model, and is not used for limiting the utility model. For the person skilled in the art, the utility model can have various changes and changes. Any modification, equivalent replacement, improvement and the like within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A needle-threading storage device for a galvanizing production line with a rotating function, comprising a movable frame (1), characterized in that: The movable frame (1) has a base plate (2) inside, and a bracket (4) is provided on the upper end of the base plate (2). One end of the bracket (4) is rotatably connected to the base plate (2) through a rotating mechanism. A safety railing (17) with a notch on one side is provided on the upper side of the bracket (4), and grooves are provided on the inner walls on both sides of the safety railing (17), and a fixing mechanism is installed in the groove.

2. The needle storage device for a galvanizing production line with a rotating function according to claim 1, characterized in that: The rotating mechanism includes a rotating rod (5), which is fixedly connected to one end of the bracket (4). Both ends of the rotating rod (5) are rotatably connected to the fixed seat on the base plate (2). One end of the rotating rod (5) is connected to a gear (6), and a gear (7) is rotatably mounted on the fixed seat. The gear (7) is driven by a motor, and the gear (6) meshes with the gear (7).

3. The needle storage device for a galvanizing production line with a rotating function according to claim 2, characterized in that: A pad (3) is provided at the other end of the base plate (2).

4. The needle storage device for a galvanizing production line with a rotating function according to claim 3, characterized in that: The fixing mechanism includes a cylinder (8) installed on the safety railing (17), the piston end of the cylinder (8) is connected to the positioning plate (9), and the positioning plate (9) is located in the groove.

5. The needle storage device for a galvanizing production line with a rotating function according to claim 4, characterized in that: The upper side of the positioning plate (9) is provided with an upper plate (10).

6. The needle storage device for a galvanizing production line with a rotating function according to claim 1, characterized in that: The safety railing (17) has sliding holes (11) on both sides of the opening, and a safety pin (12) is slidably installed in the sliding hole (11).

7. The needle storage device for a galvanizing production line with a rotating function according to claim 6, characterized in that: The bottom plate (2) is symmetrically provided with a vertical plate (14) at one end away from the pad plate (3). A cylinder two (15) is installed on the vertical plate (14), and a positioning head (16) is connected to the piston end of the cylinder two (15).

8. The needle storage device for a galvanizing production line with a rotating function according to claim 7, characterized in that: The safety railing (17) has positioning holes (13) on both sides, and the positioning head (16) is inserted into the positioning hole (13).